Motobecane 40, 50, 50V Parts

August 18, 2012

Table of Contents

 

A. Identification B. Parts Catalogs  
C. Parts for ‘74-81 40S, 40L, 50S, 50L, 50VL 1. Gaskets, bolts
2. Engine mounts 21. Pedal crank 33. Left Control
3. Cylinder and head 22. Cables 34. Front fender
4. Piston 23. Chain tensioner 35. Rear fender
5. Intake pipe 22. Cables 36. Rear carrier
6. Crank and case 24. Front hub 37. Rear shocks
7-8-9. Exhaust 25. Rear hub 38. Handlebar
10-11-12. Carburetor 26. Front wheel 39. Seat
13. Fuel tap 27. Rear wheel 40. Speedometer
14-15-16-17. Magneto 28. Frame parts 40 41. Headlight
18. Dimoby clutch 29. Frame parts 50 42-43. Tail light
19. Variator clutch 30-31. Front fork 44-45. Electrical
20. Pulley 32. Right control 46. Mirror
D. Parts exclusive to ‘77-79 50VLC, ‘79-82 Moby
E. Parts exclusive to ‘77-79 50VLA
F.  Parts exclusive to ‘78-79 50VLX
G. Parts exclusive to ‘79-82 Le Moped
H. Parts exclusive to ‘79-82 Traveler

 

 


A. Identification

Model names: S is standard, L is deluxe, T is telescopic fork, V is variator. At first the Model 40 was made with a rigid or a telescopic fork. Then later it was only made with telescopic fork. Motobecane eliminated the unnecessary letter T, so 40TL became 40L and 40TS became 40S.


1. ’74-76 40L (US), 2. ’71-74 40L (Euro)
These have the Dimoby transmission.


1. ’76-77 50L (US), 2. ’74-76 50S (US)
These have the Dimoby transmission.


1. ’76-77 50VL (US), 2. ’71-74 50VL (Euro)
These have the Variator transmission.


Dimoby and Variator: Left is an AV7 Dc Dimoby engine (fixed pulley). Right is an AV7 Vc Variator engine (variable pulley). Both types have dual automatic centrifugal clutches, one for starting and one for running. They are the same except for the pulley-clutch system. They have the same crankcase and crankshaft.

From the right side the Dimoby and Variator engines are indistinguishable. From the left they are distinguished by the belt cover, belt cover mounts and clutch nut depth. The Variator clutch wheel sticks out about 10 mm more than Dimoby, so it has a 10 mm deeper clutch nut.

 


B. Parts Manuals

 

Sources: The parts info below is from these manuals.


1974-75 Motobecane America Dealer Manual
contains these parts manuals for 25 mph versions:

1. ’74-75 40TS, 40TL solo seat, Dimoby, no rear susp, thin rims
1. ’74-75 50S, 50L 00  solo seat, Dimoby (no variator)
1. ’74-75 50VL 0000   solo seat, variator


1976-82 Motobecane America Dealer Manual
contains these 7 parts manuals for 20, 25, 30 mph versions:

1. ’76-77 40TS, 40TL solo seat, Dimoby, no rear susp, thin rims
2. ’76-79 50S, 50L solo seat, Dimoby (no variator)
2. ’76-79 50VL       solo seat, variator
3. ’77-79 50VLC     long seat, variator
3. ’79-82 Moby      long seat, variator
4. ’77-79 50VLA     long seat, variator, aluminum wheels
5. ’78-79 50VLX     solo seat, variator, trail model
6. ’79-82 Le Moped long seat, variator, aluminum wheels, deluxe
7. ’79-82 Traveler   solo seat, Dimoby (no variator), thin rims


1971-75 Motobecane/Motoconfort Series 50 Parts Catalog  
provided by Motobecane Club de France
This has most specifications and better illustrations.

 

 


C. Parts for 40S, 40L, 50S, 50L, 50VL

Price: The price is for each item unless noted.
Bright green is new, dark green is good used.

Quantity: The quantity is how many are on the bike,
within that parts group. ‘x’ means as needed.

45V: These are quantity columns. 4 is 40, 5 is 50, V is 50V

 



#   45V  part#  price   1. Gaskets, bolts
1    001 52341 none  engine ’74-75 variator 25 mph
1.1 110 53444 none  engine ’76-77 Dimoby 20 mph
1.2 110 53949 none  engine ’76-77 Dimoby 25 mph
1.3 110 53744 none  engine ’76-77 Dimoby 30 mph
1    001 52341 none  engine ’76-77 variator 25 mph
1.4 001 53745 none  engine ’76-77 variator 30 mph 
1.5 110 54146 none  engine ’78-81 Dimoby 20 mph
1.6 110 54147 none  engine ’78-81 Dimoby 25 mph
1.7 110 54149 none  engine ’78-81 Dimoby 30 mph
1.8 001 54148 none  engine ’78-81 variator 25 mph
1.9 001 54844 none  engine ’78-81 variator 30 mph

2    111 18568 $15.0 case bolt set 2×2.1, 2×2.2, 3×2.3
2.1 111 15276 $1.50 bolt M7-1.25 x 45 flange (10 hex)
2.2 111 14936 $1.00 bolt M7-1.00 x 33 (10 hex)
2.3 111 00366 $1.40 bolt M7-1.00 x 48 (10 hex)
2.4 111   366b $1.50 bolt M7-1.00 x 40 (set has 48)
2.5 111 00366 $1.40 bolt M7-1.00 x 48 (10 hex)
2.6 111 14936 $1.00 bolt M7-1.00 x 33 (10 hex)
2.7 111 15276 $1.50 bolt M7-1.25 x 45 flange (10 hex)
2.8 555 00011 $0.50 nut  M7-1.00 (10 hex)
3    111 14854 $7.00 gasket cylinder head 
4    111 14895 $6.00 gasket cylinder base
5    111 16910 $3.00 gasket crankcase
6    111 52646  N/A    gasket intake restricted (20mph)
6    111 17073 $3.00 gasket intake (25 and 30mph)
7    111 16912 $15.0 gasket kit 3, 4, 5, 6

 



#   45V  part#  price   2. Engine mounts      
1    111 19886 $6.00 bolt engine mount M8-1.00 x 140     
1    001 20453  none  bolt for up-exhaust
M8-1.00 x 145?  
2    111 20534 $4.00 spacer tube 8-12 x 18
3    111 17994 $11.0 R Flexibloc     ∅8.0 ∅32.0 x 23
3a  111 17994a$8.00 R red rubber  ∅9.7 ∅28.8 x 18
3b  111 17994b$8.00 R center tube ∅11.3 ∅8.0 x 23
4    111 19888 $3.00 ground cable, engine-to-frame
5    222 21014 $3.00 step spacer  ∅8 x ∅12-17 x 10.5
6    111 20789 $11.0 L Flexibloc    ∅11.0 ∅32.0 x 23
6a  111 20789a$8.00 L red rubber ∅12.4 ∅28.8 x 18
6b  111 20789b$8.00 L center tube ∅14.0 ∅11.0 x 23
7    111 17523 $2.50 nut locking M8-1.00
8    111 16541 $0.30 washer ∅8
9    111 20790 $6.00 plastic tube 8-11 x 23
10  001 17661 $3.00 bracket for variator cover
11  444 00011 $0.50 nut  M7 (10 hex)
12  777 01527 $0.50 lock washer ∅7
13  222 15276 $1.50 bolt M7-1.25 x 45 flange (10 hex)
14  222 14936 $1.00 case bolt M7-1.0 x 33 hex10
15  222 01526 $1.00 flange nut M6 
16  222 01172 $0.50 lock washer Ø6 inner teeth
17  111 17120 $5.00 bracket spring retainer variator
17  111 21282 $6.00 bracket spring retainer 1-speed
18  222 00968 $1.00 bolt M6-1.0 x 20 hex10
19  222 15933 $7.00 belt tension springs (each)
20  222 00366 $1.40 case bolt M7-1.00 x 48 (10 hex)
21  222 00010 $0.30 nut M6
22  111 15934 $9.00 Flexibloc lower Ø6 x Ø?? x ??
23  111 00050 $0.80 bolt M6-1.0 x 33 hex10 less treads
24  111 21709 $4.00 lower engine mount plate right
25  111 21710 $5.00 lower engine mount plate left
26  001 17354 $3.00 bracket variator cover


Motor Mount Bushings (Flexiblocs)
top: #2 tube, #6 left Flexibloc, #3 right Flexibloc
bottom: #6a red rubber, #3a red rubber 

The red rubbers replace just the old black rubber part. The old bushing metal shell and metal center tube are re-used. The shell is not removed from the frame so no special press tool is needed. Instead the black rubber is removed with a knife. 

But the red rubber holes 9.7 and 12.4 are too small for the center tubes 11.3 and 14.0. The small hole must be widened by drilling. The large hole is a very tight fit without drilling. Drilling is recommended for both.

 

 


Motobecane Decompression Valve
#  qty part# price   3. Cylinder and head
1    1 53505 $140. cylinder E with piston J (20 mph)
1    1 53505 $140. higher top deck, lower compression

1    1 23460 $180. cylinder AA w/piston AA (25 & 30)
1    1 23460 $180. cylinder AA w/piston AA (25 & 30)
1    1 23460 $180. cylinder C with piston C  (25 & 30)
1    1 23460 $180. cylinder C with piston C  (25 & 30)
1    1 23460 $180. cylinder C with piston C  (25 & 30)
1    1 23460 $180. cylinder E with piston E  (25 & 30)
1    1 23460 $140. cylinder C with piston C good-used
1    1 23460 $140. cylinder C with piston E good-used

2    1 14721 $12.0 decomp valve kit
3    2 14821 $10.0 piston ring (pre-6/76) Ø39 x 2.0 FG
3    2 22148 $12.0 piston ring (6/76-on) Ø39 x 2.0 GI
4    1 15094 $12.0 piston pin Ø13 x 30
5    2 00658 $2.00 piston pin clip Ø13
7    1 19885 $35.0 cylinder head complete
8    2 00053 $1.50 rivet for ID plate

9    1 21294  none  engine ID plate   
10  1 00059 $1.00 spark plug gasket ring
11  1 01547 $5.00 spark plug NGK BR6HS

12  1 15025 $8.00 decomp valve bare
13  1 14919 $7.00 mounting lug
14  1 14855 $7.00 guide
15  1 14897 $7.00 gasket
16  1 14987 $4.00 decomp washer
17  1 15007 $4.00 spring 
18  1 15099 $6.00 valve link
19  1 00018 none  cottor pin, use small bent nail
21  1 22156 $3.00 wire guide

Cylinders on US models:
53505 is the 20mph cylinder. It says 681051 and TUM207.  The top deck is higher. The exhaust port top is lower.
54328 is the 25mph cylinder. It says S25682051 and TUM207
22340 is the 30mph non-var. It says? 581051 and FB2 47
23460 is the 30mph variator. It says 682051 and most say nothing

Piston (at skirt) to cylinder clearance: new is 0.005 to 0.01 mm (0.0002 to 0.0004″), max is 0.05 mm (0.002″).
This is a very small clearance, measured at the bottom of the piston, allowed by the all-aluminum cylinder. 
Usually pistons are measured at the bottom skirt, called “lower” below, because when cold, that is the widest part.
The bottom is slightly wider than the top, because there is less material, and therefore less thermal expansion.
When the piston is hot, the bottom and top are the same. The whole piston expands, as does the cylinder. 
Motobecane measures just below the rings, called “upper” below. On these pistons lower is 0.02 mm bigger.
Motobecane original pistons have no marks on top, listed below as “(M)”. Inside has the M logo (some also AJ3). 

< Some original replacement pistons have this logo stamped on top, listed as “(Θ)”. Inside says FRANCE.
They also have a size letter stamped on top. These were original replacements from Motobecane USA.
Other vintage aftermarket have no logo on top, listed below as “(O)”.


#  qty part# price  description  skirt    4. Piston
1    1 22273 $70  piston W  38.92 for 38.93 cyl
2    1 22274 $70  piston AA 38.93 for 38.94 cyl
3    1 22275 $70  piston A   38.94 for 38.95 cyl
4    1 22276 n.a.  piston C   38.95 for 38.96 cyl
5    1 22277 $75  piston E   38.96 for 38.97 cyl
6    1 22278 n.a.  piston G   38.97 for 38.98 cyl
7    1 22279 n.a.  piston  J   38.98 for 38.99 cyl
8    1 22280 n.a.  piston  L   38.99 for 39.00 cyl
9    1 22281 $75  piston N   39.00 for 39.01 cyl
10  1 22435 $75  piston P   39.01 for 39.02 cyl
11  1 22435 $75  piston O   39.11 for very worn

 



#  qty part# price   5. Intake pipe
1    1 16673 none  intake (variator 25mph) Ø16 x 10
1    1 16619 $33.0 intake (var 30 pre-3/77) Ø17 x 12
1    1 00000 $24.0 intake Malossi 022066B Ø19 x 15

2    3 01176 $0.90 nylock nut M6
3    3 01172 $0.20 plain washer Ø6
4    1 52646 none  intake gasket restricted (20mph)  
4    1 17073 $7.00 intake gasket (25 & 30 mph) 
5    2 00796 $2.50 stud M6 x 31
6    1 53496 none  intake pipe thin long (1-sp 20mph) Ø19
6    1 21201 $13.0 intake pipe long (1sp 25&30mph) Ø19
6    1 22899 $16.0 intake pipe long (var. 30 3/77-on) Ø19
7    1 21202 $6.00 support bracket
8    1 00679 $1.00 74-76 hex bolt M6-1.0 x 15
8    1 23018 $1.50 76-81 carriage bolt M6

 



#  qty part#  price   6. Crank and case
1    1 19608  none  case set with seals (25 & 30)
1.1 1 19608l $15.0 left case bare (25 & 30)
1.2 1 19608r $15.0 right case bare (25 & 30)
1.3
1 19608  none  case set w/seals (20mph) see note 1
2    4 00011  $0.50 head nut M7-1.0 thick, 10hex
3    4 18921  $0.30 washer M7
4    4 14716  $4.00 cylinder stud
5    2 19089  $7.00 crank seal Ø15 x Ø21 x 4
6    2 54977  $16.0.0 special crank bearing 6302QR
7    1 15855  $19.0 needle bearing Ø13 x Ø16 x 14(13.6)
8    1 19609  $150  crankshaft Ø16 Ø15 pre-’80 see note 2
8.1 1 19609  $150  crankshaft Ø16 Ø15 ’80-on see note 3
8.2 1 19609r $150  crankshaft Ø15 Ø15 ’80-on see note 4
9    1 16910  $3.00 case gasket     x = as needed
10  x 01285  $4.00 crank shim 19 x 24 x 0.1
11  x 01286  $4.00 crank shim 19 x 24 x 0.2
12  x 01287  $4.00 crank shim 19 x 24 x 0.3
13  x 01288  $4.00 crank shim 19 x 24 x 0.5

Note 1. The 19608 20mph case set has a ridge that only allows a 53505 20mph cylinder to fit.

Note 2. At top, the 19609 pre-80 crankshaft has less threads for the 17429 pre-80 domed square-hole flywheel nut.

Note 3. Not shown, the 19609 80-on crankshaft has more threads for the 143195 large hex flywheel nut.

Note 4. At bottom, the 19609r 80-on crankshaft is machined to take regular 6302 15 x 42 x 13 bearings instead of 6302QR 16 x 42 x 13. The press fit is precise and correct. The piston pin and needle bearing are new, included, and factory sealed in wax, that peels off. 

 



#   45V  part#  price   7. 8. 9. Exhaust
1   111 22872  none  #9 exhaust complete ’77-81 
1b 111 19869  none  #8 exhaust complete ’74-76
1c  111 00000  none  #7 exhaust muffler ’70-73?
2   111 22874  $28.0 #9 outlet tube cap new note 1
2   111 22874  $19.0 #9 outlet tube cap used cut short 
2b 111 00687  none  #7 pipe clamp bolt-nut M6
2c 111 14390  none  #7 pipe clamp
2d 111 01525  $0.30 #8-9 washer M6
3   111 01545  $0.70 #8-9 end cap washer M6-14 x 1
4   111 00010  $0.50 #8-9 nut M6
5   111 01189  $1.90 #8-9 clamp bolt-nut M7 x 53
6   111 19891  $8.00 #8-9 clamp spacer 7-12 x 30
7   111 00011  $0.60 #8-9 clamp nut M7 hex10
8   111 01113  $0.30 #8-9 clamp washer M7
8b 111 52791  none  #7 header pipe
9   111 19890  $15-8 #8-9 round clamp
10 111 00675  $4.00 #7-8-9 gasket ring
11 111 14786  $6.00 #8-9 nut stop ring
12 111 23780  $8.00 #9 aluminum washer 30-33 x 1
13 111 18500  $12-6 #7-8-9 exhaust nut M32-1.5
13 000 18500b$12.0 #7-8-9 oversize M33-1.5 note 2 
14 111 20212  $6-$4 #8 exhaust stud M6 x 130
15 111 21712  $15.0 #7 oval clamp
16 111 19871 
$15-8 #8 outer baffle end cap
17 111 19870 
$12.0 #8 inner baffle$24 16010-187-003 gasket solo-set   1b o d g h k0 111 24339  $6.00 #9 ex. nut lock clip (not shown)

Note 1. Cut off all of the straight section of the outlet tube to improve power without much increase in noise.

Note 2. The oversize nut is for cylinders with exhaust threads that have been damaged and then cut bigger with a special bottoming tap.


Top is ’74-76 type. It has one line on the side. Bottom is ’77-81 type. It has two lines on the side, more near the front. Otherwise, they look the same.

 


10. Carburetor Dimoby 20-25-30 side mount, see Gurtner
11. Carburetor variator 25 mph center mount, see Gurtner
12. Carburetor variator 30 mph side mount,    see Gurtner

 


13. Fuel Tap See A4 petcock or A3 petcock  

 



14-15. Magneto 2-coil ’75-77 6V lights
16-17. Magneto 3-coil ’78-81 12V lights

#  qty part#  price  parts for both types .
2    1 21866 $7.00 lighting terminal
4    1 04326 $0.00 ignition wire grommet
5    1 16785 $1.50 rubber connector cover
6    4 16525 $1.00 blade connector female
9    4 01088 $0.20 washer M4
10  4 19249 $1.30 screw M4 x 10 slot
7    1 16635 $20.0 points #635
14  2 19274 $1.00 coil lock tab
15  2 21224 $1.00 screw M4 x 25? hex black
16  1 14873 $16.0 flywheel hub-cam
17  1 18152 $25.0 flywheel good-used
18  1 17429 $13.0 flywheel nut ’70-79 10-square
18   143195 $10.0 flywheel nut ’80-81 hex-32
19  1 16561 $15.0 condenser metal use 24112
19  1 24112 $17.0 condenser square plastic ’78-81
20  1 54196 $0.00 ignition wire
21  1 14090 $0.00 seal ring ∅15-17 x 1
22  2 20267 $2.00 R or L stator stud L=60 ’75-77
22  1 20267 $2.00 right stator stud L=60 ’78-81
22  1 24128 $2.00 left stator stud L=64 ’78-81
23  1 18966 $2.00 stator gasket
25  2 01271 $0.30 washer M5
26  2 01436 $1.00 nylock nut M5
27  1 20452 $13.0 spark plug wire
28  2 20351 $3.00 plug wire plastic nut-cap
29  1 23478 $10.0 suppressor cap Novi used
29  1 54240 none   suppressor cap Bosch used
30  1 23849 $52.0 spark coil (new as is)
31  2 00874 $0.40 star washer M5
32  2 01485 $0.40 coil nut M5-0.8
33  2 20398 $3.00 cover tab
34  1 20397 25-30 magneto cover gray orig.
34  1 20397 $19.0 mag. cover black w/tabs
35  1 20459 none   sticker chrome disk
36  1 21676 none   sticker chrome ring

#  qty part#  price  parts for 1975-77 only
1    1 53445 $0.00 magneto complete 6V note 1
3    1 20242 $22.0 stator plate bare 6V
8    1 16637 none   points adjust lever (discontinued)
11  1 53507 $23 0 coil lights x 126300 pink
12  1 53508 $67.0 coil ignition 125330 red note 1
13  2 20268 $2.50 hollow bolt
24  1 53506 $0.00 stator assembly 6V

#  qty part#  price  parts for 1978-81 only
41  1 54178 $0.00 magneto complete 12V note 2
42  1 54195 $22.0 stator plate bare 12V
46  1 54198 $45 0 coil head/tail  126850 white
47  1 54199 $35 0 coil horn/stop 127850 blue
48  1 54197 $62 0 coil ignition x  125820 gray note 2
49  1 21327 $0.00 right hollow bolt
52  1 23510 $0.00 left hollow bolt
54  1 54194 $0.00 stator assembly 12V
50  1 23560 none   condenser rubber gasket


1. ’70’s Novi stators, 2. Novi source coils, 3. 20397 cover

Note 1. The ’75-77 2-coil magneto has an external ignition ground on the large lights blade where the black wire goes. The engine could loose spark if the brake lights wires or equipment are disconnected. Always connect that large blade to the engine case with an alligator clip or clip lead, when checking for spark. Motobecane-6V-Wiring-Diagram.jpg

Note 2. The ’78-81 3-coil magneto has an internal ignition ground. So the lights should not matter for spark, but they do! The ignition source coil shares the magnetism of the two lighting coils. At least one of the two lights coils must be active in order to have spark. If they are both disconnected there will be no spark. Always connect either large or small lights blade to the engine case with an alligator clip or clip lead, when checking for spark. Motobecane-12V-Wiring-Diagram.jpg

 



#   45V  part#  price   years  18. Dimoby clutch 
1    110 21680 
$85.0 74-76 D-clutch assy 3-shoe good-used
1b  110 22914  $75.0 77-81 D-clutch assy 4-shoe good-used
2    110 14750  none  74-81 washer ∅15
3    110 14567  none  74-81 felt seal inner ∅15
4    110 14588  $7.00 74-81 washer 15.5-31 x 0.85
5    110 19228  none  74-81 pulley with running drum
6    222 20456  none  74-81 start clutch pivot (riveted on)
7    220 15383  $2.00 74-76 start clutch spring 13 x 34
7b  222 22402  $5.00 76-81 start clutch spring 10 x 29.5
8    222 15356  $3.50 74-81 start clutch screw
9    111 21682 
$6.00 74-81 start clutch cover
10  111 14712  $18.0 74-81 needle bearing 15-19 x 21.5
11  222 14562  $6.00 74-76 washer 15-21.7 x 0.5 use 14562
11  111 14562  $7.00 77-81 washer 15-21.7 x 0.8
11a xxx 14931  $5.00 77-81 shim 15-21 x 0.1 mm
11a xxx 14932  $5.00 77-81 shim 15-21 x 0.25
11a xxx 14933  $5.00 77-81 shim 15-21 x 0.45
12  222 21946  none  74-81 start shoe wave washer
13  220 16540  none  74-76 start shoe bumper
13b222 22401  $5.00 77-81 start shoe bumper
14  110 17252  none  74-81 oil deflector pressed-on
15  110 17253  $1.50 74-81 felt seal ring outer 30-36 x 4
16  111 14561  $2.50 74-81 inverted external circlip 15 x 1 photo
17  111 14563  $2.50 74-81 internal circlip 22 x 1.0 photo
18  110 17454 
$4-2   74-81 Dimoby clutch nut M10-1.0 x 8
19  111 14587  none  74-76 grease zerk nipple type
19b111 22896  $8-5  77-81 grease zerk flat type (shown)
20  110 21683  none  74-76 D-clutch wheel 3-shoe good-used
20  110 21683  none  74-76 starting drum and running clutch
20b110 22898 
$45.0 77-81 D-clutch wheel 4-shoe good-used
20b110 22898  none  77-81 starting drum and running clutch
21  110 22147  none  74-76 start set, 2 of 21,13,7 use 22400
21b110 22400 
$45.0 76-81 start set, 2 of 21b,13b,7b


In June ’76 the start shoe set changed to 22400 on both Dimoby and variator clutch versions.


Dimoby clutch wheels:  to  3-shoe  1, ’77  4-shoe   
Variator clutch wheels:   to-’76 21051, ’77-on 22925
Dimoby clutch wheels:  to-’76 21683, ’77-on 22898
Variator pulley-clutches: to-’76 21056, ’77-79? 23695, ’80?-on 24659
Dimoby pulley-clutches: to-’76 21680, ’77-on 22944

The Variator clutch wheel sticks out 18mm more than the Dimoby wheel. So it’s that much closer to hitting the left pedal arm.

 



#   45V  part#  price   years  19. Variator clutch 
1    001 21056  none  74-76 V-clutch assy 3-ball 3-shoe new
1    001 23695  none  77-79 V-clutch assy 3-ball 4-shoe new
1    001 23695u$90.0 77-79 V-clutch incomplete good-used
1    001 23695u none  77-79 without 10, 11, 13, 14, 19, 21, 22
1    001 23695u none  77-79 with rusty or scratched clutch wheel
1    001 24659  none  80-81 V-clutch assy 4-ball 4-shoe new
2    001 16845 
$5.00 74-81 pulley nut M25-1.0 left thread hex 35
3    001 17797  none  74-81 fixed pulley cheek M27-1.0 thread
4    001 19262  $18.0 74-81 movable pulley cheek
5    001 20638  none  74-79 ball retainer 3-ball
5    001 23398  $14.0 80?81 ball retainer 4-ball
6    003 16723  none  74-81 ball for variator 13.5 mm
7    222 15356  $3.50 74-81 start clutch screw
8    222 22401  $5.00 74-81 start clutch bumper
9    001 16842  $48.0 74-81 variator hub
10  222 14562  $6.00 74-76 washer 15-21.7 x 0.5 use 14562
10  111 14562  $7.00 77-81 washer 15-21.7 x 0.8
10a xxx 14931  $5.00 77-81 shim 15-21 x 0.1 mm
10a xxx 14932  $5.00 77-81 shim 15-21 x 0.25
10a xxx 14933  $5.00 77-81 shim 15-21 x 0.45
11  111 14561  $2.50 74-81 inverted external circlip 15 x 1 photo
12  001 21051  none  74-76 V-clutch wheel 3-shoe new
12  001 21051  none  74-76 starting drum and running clutch
12  001 22925  none  77-81 V-clutch wheel 4-shoe new
12  001 22925  none  77-81 starting drum and running clutch
12  001 22925u$80.0 77-81 V-clutch wheel 4-shoe good-used
12  001 22925u none  77-81 original, rusty and/or scratched
13  001 17455  $9-6   74-81 variator clutch nut M10-1.0 x 21
14  111 14587  none  74-76 grease zerk nipple type (shown)
14b111 22896  $8-5   77-81 grease zerk flat type
15  001 20683  $30.0 74-81 running clutch drum
16  222 16542  none  74-76 start wave washer
16b222 21946  none  77-81 start wave washer
17  002 16539  none  74-76 start shoe bare
17  001 22924  none  74-76 start shoe set use 22400
17b001 22400  $45.0 76-81 start shoe set 
18  002 16721  none  74-76 start shoe spring 
18b002 22402  $5.00 77-81 start shoe spring 10 x 29.5
19  001 15187  $12.0 74-81 shield ring inner
20  222 20456  none  74-81 start clutch pivot pin
21  111 14712  $18.0 74-81 needle bearing 15-19 x 21.5
22  111 14563  $2.50 74-81 internal circlip 22 x 1.0 photo
23  001 15349  $2.00 74-81 o-ring seal 2.5 x 20 (25od)
24  001 19851  352074-81 variator belt cover
25  003 17426  $2.00 74-81 plastic washer
26  003 17425  $6.00 74-81 belt cover screw
26  003 17425u $3.00 74-81 belt cover screw used

 



#   45V  part#  price   20. Pulley  see note 1
1    110 18940  none  pulley 12T Dimoby 20 mph
1    111 16653  none  pulley 11T Dimoby 25, variator 25-30
1    110 20731  none  pulley 13T Dimoby 30 mph
2    110 18939  $15.0sprocket 12T Dimoby 20 mph
2    111 17352  $15-9sprocket 11T Dimoby 25, variator 25-30
2    110 20732  $15.0sprocket 13T Dimoby 30 mph

3    111 14756  none  belt 14-9.0-830 Optibelt original
3    111 14756r $21.0 belt 14-7.9-828 Ventico D24 repl.
4    222 17353  $4.00 rubber ring 25-33 x 3 see note 2
5    111 15219  $3.00 extension spring
6    111 16960  $2.00 spring limiter
7    111 15220  none  spring rivet
8    111 18275  $6-$4 shoulder bolt M8-1.0 x 9, ∅12 x 5
9    110 17517  $26.0 lock lever bare for 12 tooth
9    111 17515  $23.0 lock lever bare for 11 tooth
9    110 20735  none  lock lever bare for 13 tooth
10  111 15217  $2.00 washer
11  111 15216 
$2.00 selector knob
12  111 15218  $2.00 pivot pin
13  222 14330  $18.0 needle bearing HK1612 16-22 x 12
14  111 14147  $2-$1 pivot nut M8-1.0 rounded
15  110 17518 
$29.0 lock lever set for 12 tooth
15  111 17516  $26.0 lock lever set for 11 tooth
15  110 20736  none  lock lever set for 13 tooth
16  100 18429  none  motor chain 415   93+1L for 40 (20)
16  100 18429r 
$20.0 motor chain 415H 94L see note 2
16  100 20766  none  motor chain 415   90+1L for 40 (25)
16  100 20766r $24.0 motor chain 415H 91L see note 2
16  100 53874  none  motor chain 415   91+1L for 40 (30)
16  100 53874r $20.0 motor chain 415H 92L see note 2

16  010 18368  none  motor chain 415   99+1L for 50 (20)
16  010 18368r $22.0 motor chain 415H 100L see note 2
16  010 17693  none  motor chain 415   96+1L for 50 (25)
16  010 17693r $24.0 motor chain 415H 97L see note 2
16  010 18427  none  motor chain 415   97+1L for 50 (30)
16  010 18427r $20.0 motor chain 415H 98L see note 2
16  001 18370  none  motor chain 415   102+1L var. 25-30
16  001 18370r $25.0 motor chain 415H 103L see note 2
17  111 17695  $5.00 master link 415 original
17  111 17695r $3.00 master link 415H (not for 415)

Note 1. There are three different sprocket sizes 11, 12 and 13 tooth. Each sprocket has a specific lock lever. The lock lever and sprocket are part of the pulley complete. So there are three pulley completes.

Note 2. The two rubber rings #4 must be removed for the replacement chain 415H because the taller link plates cause the chain to not fit the sprocket correctly. That causes grinding and skipping.

 



#   45V  part#  price   21. Pedal crank
1    111 20056  none  pedal set M14-1.25 thread original
1    111 20056r $20.0 pedal set M14-1.25 replacement
2    111 20057  none  right pedal M14-1.25 thread original

3    111 20058  none  left pedal M14-1.25 thread original
4    111 20733  22-15 right pedal arm M14-1.25
4    001 22925  none  right pedal arm for 50VLX (more offset)
5    111 14158  $1.50 circlip external 16 x 1
6    111 15998  $7.00 washer 16-26 x 1.0
7    222 14179  $7.00 pedal shaft bushing 16-24 x 19
8    111 16566  $2.50 circlip inverted external 16 x 1
9    xxx 14863  none  shim washer 16-30 x 0.1
9    xxx 14865  $7.00 shim washer 16-30 x 0.3
9    xxx 15001  $7.00 shim washer 16-30 x 0.75
10  111 20737  $45.0 pedal shaft
11  111 14153  $7.00 washer 16-27 x 2.0
12  111 16568  $3.00 shield ring (oil deflector)
13  111 20441  none  wedge pin nut orig.
14  111 20734  $45.0 left pedal arm M14-1.25
15  222 00006  $2.00 wedge pin w/nut 9.0 replacement
16  111 20738  $8.00 spacer 16-20 x 13
17  222 20697  none  pedal cap for original pedal
18  111 22868  $4.00 grease fitting brass press-in
19  100 20765  $11.0 pedal chain 87+1L for 40 (18T)
19  011 21142  $11.0 pedal chain 93+1L 50, 50V (18T)
20  111 14368  $2.00 master link 1/2 x 1/8

 


22. Cables  see Motobecane Cables



#   45V  part#  price   23. Pedal chain tensioner 
1    011 16891 
$39.0 tensioner complete for 50
2    022 01815 
$0.50 mount nut M5
3    022 00874  $0.20 mount washer M5
4    011 00004  $1.50 thin washer+nut M6
5    011 16688  none  roller complete
6    011 14356 
$1.00 roller screw+nut M6 x 19
7    011 16689  none  roller spacer ∅6-8 x 11.5
8    011 14354  none  bridge
9    011 15623  none  spring
9a  011 15623a none  pivot-anchor w/
M7 nut
10  011 15767  $1.50 spring plate
11  022 15629  $2.50 mount bolt+nut M5 x 19 special
12  011 15624  none  tensioner pivot
13  011 15625 
$8.00 tensioner arm
21  100 22943  29-22 tensioner complete for 7, late 40
22  100 22943a none  pivot-anchor w/M6 nut
23  100 01526  $1.50 nut M6 flange
24  100 22944  $5.00 spring
31  100 16111  $45.0 tensioner complete for early 40
33  100 16111a $8.00 tensioner arm
41  200 00968  $1.00 mount bolt+nut M6 x 20

 


24.  F. hub Motobecane see Leleu wheel parts 
24A Front hub Leleu
xxxsee Leleu wheel parts
25.  R. hub Motobecane
see Leleu wheel parts
25A Rear hub Leleu
xxxxsee Leleu wheel parts



#   45V  part#  price   26. Front spoke wheel 
1    100 53421  $00.0 front wheel thin  complete
1    011 53470  $00.0 front wheel wide complete
2    100 20742  $00.0 rim 17 x 1.2? 36 hole
2    011 19634  $00.0 rim 17 x 1.5 36 hole
3    100 53571  $35.0 tire 2.00-17 Vee Rubber 126
3    011 53572  $39.0 tire 2.25-17 Shinko
4    111 52219  $11.0 tube 2.25-17 fits 2.00
5    111 17851  $2.00 rim strip
6   (36) 17859  $1.00 spoke nut 0.60 thread 
7   (36) 19625  $2.00 spoke 168 x 3.0-0.60

 

 



#   45V  part#  price   27. Rear spoke wheel 
1    100 53424  $00.0 rear wheel thin  44T Dimoby 25-30
1    100 53424a none  rear wheel thin  48T Dimoby 20
1    010 53470  $00.0 rear wheel wide 44T Dimoby 25-30
1    010 53871  none  rear wheel wide 48T Dimoby 20
1    001 53753  $00.0 rear wheel wide 54T variator 25-30
2    100 20742  $00.0 rim 17 x 1.2? 36 hole
2    011 19634  $00.0 rim 17 x 1.5 36 hole
3    100 53571  $35.0 tire 2.00-17 Vee Rubber 126
3    011 53572  $39.0 tire 2.25-17 Shinko SR704
4    111 52219  $11.0 tube 2.25-17 fits 2.00
5    111 17851  $2.00 rim strip
6   (36) 17859  $1.00 spoke nut 0.60 thread 
7   (36) 21195  $1.80 spoke 174 x 3.0 x 0.60

 



#    45V  part#  price   
28. Model 40 frame parts 
1    100 53405  none  74-79 frame yellow
1    100 53756  none  74-79 frame orange

2    100 22185  none  74-76 tank set 23164+23165
2    100 23164  none  74-76 tank sticker R gold
2    100 23165  none  74-76 tank sticker L gold
2    110 23111  none  77-79 tank sticker R sil/blk
2    110 23112  none  77-79 tank sticker L sil/blk
3    111 53429  $21.0 74-76 gas cap new w/vent switch
3    111 53429u $15.0 53429 used with no dip stick
3    111 54444  $32.0 77-79 gas cap chrome M logo
3    111 54444u none  54444 used with no dip stick
3    111 52225  $28.0 77-79 gas cap plastic off-white
3    111 52225u $19.0 52225 used with no dip stick
4    111 20460  none  gas cap gasket
5    111 17202  none  tank moulding chrome
6    111 53515  none  ID plate
7    222 16949  none  ID plate rivet
8    111 21783 
$8.00 cable holder bracket
9    111 20106  none  tire pump
10  111 19163 
$7.00 seat post clamp w/10,11,12
10  111 19163  $7.00 seat post clamp w/10,11,12
11  111 14991 
$2.00 carriage bolt+nut M8-1.0 x 45
11  111 14991 
none  carriage bolt+nut M8-1.0 x 45
12  111 14147  $0.80 clamp nut M8-1.0 x 6.5
13  111 18738 $1.00 washer lock  ∅8-?? inner teeth
14  111 22187  none  74-76 M sticker
14  111 22376  $2.00 77-81 M sticker = 23376?
15  100 21777  none  rear triangle cover
16  111 20389  $2.00 rear wires grommet 5-12 x 5
17  100 20769  $4.00 chain adjuster eyelet type
18  100 01545 $0.20 washer plain ∅6
19  100 01176  $0.80 adjuster lock nut M6-1.0


#    45V  part#   price   Model 40 frame continued
1    100 22239  none  74-76 side sticker R
1    100 23166  none  77-79 side sticker R “40”

2    100 22247  none  side cover R
2-8 100 22247n $85.0 side cover set new white
2-8 100 22247u $70.0 side cover set used off-white
3    111 21779  $35.0 floor mat set
3    111 21779r 20-10floor mat right
3    111 21779l  $15.0 floor mat left
4    111 53428  none  74-76 gas valve sticker black?
4    111 54313  none  77-79 gas valve sticker white?
5    200 21969  none  cover moulding


6    666 17424  $4.00 A side screw M5-0.9 x 11 w/washer
6    666 17424s $2.00    substitute M5-0.9 x 16 philips
7    669 17426  $2.00 I plastic washer ∅5 off-white
7    009 17426s $2.00 J plastic washer ∅5 black
8    100 22248  none  side cover L
9    100 22240 
$15.0 74-76 side sticker L
9    100 23167  none  77-79 side sticker L “40”
10  110 18376  $15.0 74-81 Dimoby belt guard
11  100 20349  $12.0 stand spring Model 40 ∅14.5 x 119
12  100 21024  none  center stand short (primed)
13  200 20637  $2.00 stand nut M8-1.0 flange-lock
14  200 20586  $9-$6 shoulder bolt M8-1.0 x 19, ∅11 x 7


1.
Model 40 side covers new, 2. used off white

 


 
#    45V  part#  price   29. Model 50 frame parts 
1    010 20757  none  74-77 tank sticker R white 50S

1    111 23111  none  77-81 tank sticker R sil/blk
2    010 20758  none 
74-77 tank sticker L white 50S
2   
111 23112  $12.0 77-81 tank sticker L sil/blk
3    011 23109  30-20 74-77 tank plate R smooth 50L/VL
3    111 21128  30-20 77-81 tank plate R slotted
4    011 21127  30-20 74-77 tank plate L smooth 50L/VL
4    111 23110  35-25 77-81 tank plate L slotted
4b  222 13237  $23.0 74-77 emblem R or L 50L,VL
4c  444 21093  $2.00 74-77 emblem screw M3 x 11 
5    011 21787  $10.0 74-81 tool box body
6    111 22187  none  74-76 M sticker
6    111 22376  $2.00 77-81 M sticker = 23376?
0    111 53428  none  74-76 gas valve sticker black?
0    111 54313  none  77-79 gas valve sticker white?
7    011 21793  none  74-77 frame cover orange
7    011 21794  none  74-77 frame cover yellow
7    011 54326  none  78-81 frame cover black
7    011 54289  none  78-81 frame cover met blue
7    011 54290  none  78-81 frame cover met red
7    011 54456  none  78-81 frame cover dark blue
7    011 54697  none  78-81 frame cover copper
8    011 21854  $45.0 74-77 swing arm orange
8    011 21981  none  74-77 swing arm yellow
8    011 54334  none  78-81 swing arm black
8    011 54286  none  78-81 swing arm met blue
8    011 54287  none  78-81 swing arm met red
8    011 54312  none  78-81 swing arm dark blue
8    011 54696  none  78-81 swing arm copper
9    011 21176  none  74-81 center stand long
10  001 19851  $13.0 74-81 variator belt guard
11  110 18376  $15.0 74-81 Dimoby belt guard
12  011 22243  none  74-76 side sticker R 
12  010 23170  none  77-79 side sticker R “50”
13  010 23171  none  77-79 side sticker L “50”
14  001 23172  none  77-79 side sticker R “50V”
14  001 54866  $15.0 79-81 side sticker R “Moby”
12  011 22244  none  74-76 side sticker L 
15  001 23173  none  77-79 side sticker L “50V”
15  001 54867  $15.0 79-81 side sticker L “Moby”
16  010 22249  35-45 74-77 side cover R white
17  010 22251  none  74-77 side cover L white
18  011 54318  none  78-79 side cover R wht/gold
19  011 54319  none  78-79 side cover L wht/gold
20  011 54304  none  78-81 side cover R met red
21  011 54305  none  78-81 side cover L met red
22  011 54302  35-40 78-81 side cover R met blue
23  011 54303  none  78-81 side cover L met blue
24  011 54698  none  79-80 side cover R copper
25  011 54699  none  79-80 side cover L copper
25  011 00000  $80.0 side set MLM polished stainless
26  011 54315  none  frame black
26  011 54869  none  frame met red
26  011 54868  none  frame met blue
26  011 53491  none  frame yellow
26  011 53757  none  frame orange
26  011 54691  none  frame copper
26  011 54244  none  frame dark blue


#    45V  part#  price   Model 50 frame continued
1    011 22911  none  helmet lock (parcel holder)
2    011 22871  none  helmet lock spring
3    011 21788 
35-25 tool box cover right
4   
111 20106  none  tire pump Zefal aluminum original
4   
111 20106  $8.00 tire pump black, fits but does not pump
5    111 19163  $7.00 seat post clamp
5b  111 19163  $7.00 seat post clamp
6    111 14147  $0.80 clamp nut M8-1.0 x 6.5
7    111 01422  $1.00 clamp washer ∅8
8    111 14991  $2.00 clamp bolt+nut M8-1.0 x 45
8b  111 14991  none  clamp bolt+nut M8-1.0 x 45
9    044 21126  none  tank plate screw
10  022 17780  none  74-78 chain adj+nut M5-0.9 x 35
10  022 23468  none  78-81 chain adj+nut M7-1.0 x 35
11  011 21789  35-25 tool box cover left
12  011 20031  $8-$4 cover knob ivory
12  011 23981  $6.00 cover knob black
13  011 15871  none  swingarm bushing R 10-?? x 47

14  011 15870  none  silentbloc bushing L 10-?? x ??

15  011 19834  $10.0 stand spring Model 50 ∅16 x 115-120
16  222 20586  $9-$6 shoulder bolt M8-1.0 x 19, ∅11 x 7


17  003 17425  $6.00 G belt screw M5-0.9 x 9 new
17  003 17425u $3.00 D belt screw M5-0.9 x 9 w/washer
18  222 20349  $2.00 stand nut M8-1.0 flange-lock
19  669 17426  $2.00 I plastic washer ∅5 ivory
19  009 17426s $2.00 J plastic washer ∅5 black
20  011 15872 
$10-7 swingarm bolt M10-1.0 x 135
21  011 16555  $3.50 swingarm nut M10-1.0 nylock

22  666 17424  $4.00 C side screw M5-0.9 x 11 new
22  666 17424u $4.00 A side screw M5-0.9 x 11 w/washer
22  666 17424s $2.00 substitute M5-0.9 x 16 philips
23  011 10533  none  grommet
24  111 20389 
$2.00 rear wires grommet 5-11 x 5
25  111 21779  $35.0 floor mat set
25  111 21779r 20-10floor mat right
25  111 21779l $15.0 floor mat left
26  111 21783  $8.00 cables holder bracket
27  222 16949 
$2.00 ID plate rivet
28  111 53415  none  certification (ID) plate
29  111 17202  none  tank moulding chrome
30  111 20460  none  74-79 gas cap gasket
31  111 53429  $21.0 74-76 gas cap new w/vent switch
31  111 53429u $15.0 53429 used with no dip stick
31  111 54444  $32.0 77-79 gas cap chrome M logo
31  111 54444u none  54444 used with no dip stick
31  111 52225  $28.0 77-79 gas cap plastic off-white
31  111 52225u $19.0 52225 used with no dip stick

Motobecane 50 covers 
1. Model 50 ’74-76 side covers used, 2. MLM replacements

 



#   45V  part#  price   30. Fork parts painted
1    111 53406 
$100  fork complete yellow 40, 50
2    111 53407  none  fork stripped  yellow 40, 50
3    111 54097  none  fork cover R   yellow 40, 50
4    111 54098  none  fork cover L   yellow 40, 50

1    111 53762  $100  fork complete orange 40, 50
2    111 53763  none  fork stripped  orange 40, 50
3    111 54099  none  fork cover R   orange 40, 50
4    111 54100  none  fork cover L   orange 40, 50

1    011 54254  none  fork complete dark blue
2    011 54255  $80.0 fork stripped  dark blue
3    011 54256  none  fork cover R   dark blue
4    011 54257  none  fork cover L   dark blue

1    011 54296  $100  fork complete met red
2    011 54297  none  fork stripped  met red
3    011 54298  none  fork cover R   met red
4    011 54299  none  fork cover L   met red

1    011 54292  none  fork complete met blue
2    011 54293  none  fork stripped  met blue
3    011 54294  none  fork cover R   met blue
4    011 54295  none  fork cover L   met blue

1    011 54692  none  fork complete copper
2    011 54693  none  fork stripped  copper
3    011 54694  none  fork cover R   copper
4    011 54695  none  fork cover L   copper

1    011 54823  $100  fork complete black
2    011 54824  none  fork stripped  black
3    011 54825  none  fork cover R   black
4    011 54826  none  fork cover L   black

 

 



#    <78 78>
#    45V 5V  part#  price   31. Front fork 
2    222 22 23581  none  upper spacer L=?
4    100 00 20399  none  plug for fork lock hole
6    222 00 22188  none  molding yellow
6    222 00 20787  none  molding orange
7    111 11 16714  $1.20 ground wire bolt M6 x 9 hex10
8    222 00 00791  none  grease nipple

9    111 00 16940  none  fork leg right ∅15.5 w/spring guide
9a  000 11 22476  none  fork leg right ∅15.5
10  222 22 19857 
$8.00 fork leg nut
11  222 22 19858 
$6.50 fork seal ∅15-23 x 3
12  222 22 19856  $18.0  fork boot (each)
14  222 00 01088  none  cover washer ∅4
15  222 00 01430  none  cover nut
16  666 66 14591  $4.00 nylon bushing ∅15.8-20.5 x 30
17  222 00 20060  none  cover screw
18  222 22 16789  $15.0 middle spacer L=113
19  222 22 16790  $8.00 lower spacer L=20
20  222 22 21105 
$3.00 spring anchor nut
21  222 22 21103  $5.00 chrome cover
22  222 22 21104  $2.50 rubber washer
23  222 00 14601  none  spring anchor long
23a000 22 22478  none  spring anchor short
23b000 22 22479  $15.0 rubber bumper L=125
24  222 22 16895  none  fork spring
25  111 00 16941  none  fork leg left ∅15.5 w/spring guide
25a000 11 22477  none  fork leg left ∅15.5

26  011 11 19798  none  lock with keys & hardware
26  011 11 22311  none   fork lock hardware
27  111 00 15524  $24.0 head set 29 30 31 32 33
27  000 11 23312  $24.0 head set 29 30 31 32 33
28  222 22 00005  $2.00 #7 set of 26 balls 5/32″
29  111 11 15528  12-$8 #2 top nut cap used
30  111 11 15526  $6.00 #3 top nut M25-1.0 oct32
30a111 11 15526a $6.00 #4 top washer 25-35 x 1
31  111 11 15515  $12-8 #5 upper cone M25-1.0
32  111 11 23016  $7.00 #6 upper cup ∅30.2
33  111 11 14208  $7.00 #9 lower cup ∅30.2

35  111 11 19859  none  #10 steering tube w/cone note 1
36  111 11 14606  $4.00 #11 bottom lock plate
37  111 11 14605  $15.0 #12 bottom bolt M20-1.0

Note 1: The 19859 steering tube is M25-1.0 thread and 190 mm long. It is part# PIV0520353 and the same as on ’64-71 AV85 and AV88 models.

 


32. Right control see Motobecane controls
33. Left Control
see Motobecane controls



#<78 78>
#  5V 5V  part#  price   34. Model 50 front fender
1   10 00 53499  none  front fender wide yellow   50S 
1   10 00 21863  none  front fender wide orange  50S 
1   11 11 21123 
$20.0 front fender wide stainless 50L, VL
 11 11 21111  $9.00 rear brace ∅6 chrome 312 x 84
3   11 00 21112  $9.00 front brace ∅6 chrome 307 x 84
4   11 11 21124  20-12 main brace chr 315 x 84 50L, VL
4   10 00 53123  none  main brace yel 315 x 84 50S
4   10 00 21865  none  main brace org 315 x 84 50S
4   00 10 54828  $25.0 main brace blk 315 x 84 Traveler
5   22 00 00020  $0.30 washer flat  ∅6-12
6   66 22 00797  $0.70 washer lock ∅6-11 outer teeth
6   66 22 01172  $0.50 washer lock ∅6-14 inner teeth
7   22 22 00679 
$1.00 top bolt+nut M6 x 15 hex
8a 33 33 21167l $5-$3 brace bolt M6 x 14 (23 total) note 1
8   44 22 21167  $8.00 brace bolt M6 x 11 (20 total) note 2

9   88 88 00010  $0.30 nut M6 x 4.5 hex10 (5.0)
9   88 88 00679a $2-1   nut thin M6-1.0 x 4.0 hex10 
10 22 22 20100  $7-4   brace bolt M6 x 17 (26 total) note 3
11 11 11 20059  $6-3   cable stop bolt M6 x 17 (27 total) note 4
12 00 11 23660  none  fender protector

Note 1. 21167l (6 x 14) brace bolt had cup and nut 00010. Washer 00797 was sold separately. This what came on all models. Under the fender the threaded part sticks out 3mm past the nut. This is the same brace bolt as on Peugeot 103.

Note 2. 21167 (6 x 11) brace bolt had cup and nut 00010. Washer 00797 was sold separately. Under the fender the threaded part ends at the nut.

Note 3. 20100 (6 x 17) main brace bolt had cup and nut 00679a. Washer 01172 was sold separately. Originals had nut 00010. It is 3mm longer for the main brace. It also holds the rear brace.

Note 4. 20059 (6 x 17) cable stop bolt had cup, washer 00020, and nut 00679a. Originals had washer 01172, nut 00010. It is 3mm longer for the main brace. It also holds the front brake cable.

 


 
#  4  part#  price   34b. Model 40 front fender
1   1 53497  none  front fender thin  yellow   40S
1   1 53758  none  front fender thin  orange  40S
2   1 20782  none  front fender thin  chrome 40L
3   1 20761  $18.0 rear brace chrome 300 x 73
4   1 53498  $20.0 main brace yellow 308 x 70 40S
4   1 53759  $20.0 main brace orange 308 x 70 40S
5   1 20783  none  main brace chrome 308 x 70 40L
6   2 14267  $0.00 top bolt M5-0.9 x 10 hex8
7   2 00052  $0.20 top washer plain ∅5
8   2 00079  $1.00 top nut M5-0.9 x 4.0 hex8
9   2 01171  $0.50 washer lock  ∅5 inner teeth
10 4 01172  $0.50 washer lock  ∅6-14 inner teeth
11 4 00010  $0.30 nut M6-1.0 x 4.5 hex10 (5.0)
11 0 00679a $2-1   nut thin M6-1.0 x 4.0 hex10
12 1 21167l $5-$3 brace bolt M6 x 14 (23 total) note 1
13 1 20059  $6-3   cable stop bolt M6 x 17 (27 total) note 4

14 1 0
0679  $1.00 bolt+nut M6 x 15 hex10

15 2 21167  $8.00 brace bolt M6 x 11 (20 total) note 2
16 1 20100  $7-4   brace bolt M6 x 17 (26 total) note 3

 

Note 1 to 4. See above group 34.

 



#   5V  part#  price   35. Model 50 rear fender
1    11 53476 
none  rear fender yellow
1    11 53761  none  rear fender orange
1    11 54311 
$25.0 rear fender black
1    11 54301  none  rear fender met red
1    11 54300  none  rear fender met blue
1    11 54700  none  rear fender copper
2    44 00679  $0.80 bolt M6-1.0 x 15 hex10 (16) note 1
3    22 17160 
$4.00 wires grommet
4    22 00679  $0.80 nut M6-1.0
5    22 00797  $0.50 washer lock ∅6-11 outer teeth
6    44 01172  $0.50 washer lock ∅6-14 inner teeth
7    11 16948  none  front plug
8    22 20094  none  top & rear plug
10  44 01545  $0.20 washer plain ∅6
11  22 20105  $6-4   screw for long seat M6-1.0 x 15 phil-wide

Note 1: The carrier is attached with 4 bolts M6 x 15 hex and 4 plain washers M6. The two front bolts screw into the frame. The two rear bolts screw into nuts under the fender.

 

 



#   4  part#  price  35b. Model 40 rear fender    
1    1 53490 
$25.0 rear fender yellow 40S
1    1 53760  none  rear fender orange 40S
2    1 53411  none  rear fender chrome 40L
3    1 21971 
$35.0 luggage carrier bare yellow
3    1 21762  $48.0 luggage carrier bare orange
4    1 22198 
$8.00 reinforcing plate
5    1 21972 
$9.00 right bracket yellow
5    1 21987  none  right bracket orange
6    1 21970  none  luggage carrier assy yellow
6    1 21761  none  luggage carrier assy orange
7    1 21973  $9.00 left bracket yellow
7    1 21826  none  left bracket orange
8    2 20094  none  fender rubber ∅6-14? x 5? note 1
8a  1 00968  $1.00 fender bolt M6-1.0 x 20 hex10
8b  1 01545  $0.70 fender washer ∅6-14 x 1
9    1 53500 
$19.0 rear brace zinc 353 x 73
10  1 17160 
$4.00 wires grommet
11  1 16948  none  front plug (only on stainless)
12  2 20105  $5-3   screw M6-1.0 x 11 phil-wide
13  2 00052  $0.20 washer plain ∅5-10
14  6 00010  $0.30 nut M6-1.0 x 5.0 hex10
15  2 00797  $0.50 washer lock ∅6-11 outer teeth
16  2 01545  $0.20 washer plain ∅6
17  5 01172  $0.50 washer lock ∅6-14 inner teeth
18  2 21167l $5-$3 brace bolt M6 x 14 (23 total) or
18  2 21167  $8.00 brace bolt M6 x 11 (20 total)
19  1 20019  $3.00 bracket with fender brace cup
20  2 20100  $7-4   brace bolt M6 x 17 (26 total)
21  2 01171  $0.50 washer lock  ∅5 inner teeth
22  2 14267 
$1.50 bolt M5-0.9 x 10 hex8
23  1 20107  $3.00 support plate
24  1 00046  $1.00 bolt+nut M6-1.0 x 12 hex10
25  2 53440  none  side reflector ∅57 x 8 Lucas RER14
25  2 53440  28-18 side reflector ∅56×10 Seima 2022T
26  1 20021  none  bracket and cable end?

Note 1. The model 40 rear fender is mounted to the bottom of the carrier (luggage rack). There are two #8 mount rubbers, one above and one below the fender. The #8a and #8b fender bolt and washer are not shown.

 



#   5V  part#  price   36. Model 50 side bag brackets
1    11 22167  $75.0 side bag brackets kit note 1
1.1 11 22167t 25-15 top bracket
1.2 22 22167l $18.0 lower bracket R or L
1.3 44 20105  $5-3   lower bracket screw M6-1.0 x 11 phil-wide
1.4 66 01545  $0.70 washer flat   ∅6-14 x 1
2    22 00046  1- .50 top bracket bolt M6-1.0 x 12 hex10
3    11 21974  45-20 carrier chrome note 2

Note 1: 22167 came with a #1.1 22167t top bracket, two #1.2 22167l lower brackets, two #2 00046 M6 x 12 hex bolts, four #1.3 20105 M6 x 11 wide-phil screws, and six #1.4 01545 6-14 x 1 washers.

Note 2: The 4 carrier hex bolts M6 x 15 are in group 35. The carrier and the top bracket share the same two rear hex bolts.

 



#   5V  part#  price   37. Model 50 rear shocks 
1    22 16720 60-15 covered spring shock 8 x 280
2   
22 20369 $2.00 upper bolt+nut M8-1.0 x 45
3    22 01422 $1.00 lock washer ∅8-16? inner teeth
4    88 16947 $0.50 wide washer ∅8-22 x 1.5
5    22 17024 $3.00 lower spacer ∅8-16 x 5
6    22 15874 $3.00 lower bolt+nut M8-1.0 x 37
7    44 15990 none  rubber bushing
8    44 14147 $0.70 upper nut thick M8-1.0 x 8
9    44 00198 $2.50 lower nut thin M8-1.0 x 4.5
#   5V  part#  price   for 50 VLX and Le Moped
1b  02 54842 60-35 exposed spring shock 8 x 280
2b  02 17023 $3.00 up+lo bolt+nut M8-1.0 x 39
3    22 01422 $1.00 lock washer ∅8-16? inner teeth
4    88 16947 $0.50 wide washer ∅8-22 x 1.5
5b  02 22674 $2.00 lower spacer ∅8-16 x 7.5
6b  02 17023 $3.00 up+lo bolt+nut M8-1.0 x 39
7b  02 20690 $2.50 upper spacer ∅8-16 x 3.5
8    44 14147 $0.70 upper nut M8-1.0
9    44 00198 $2.50 lower nut M8-1.0 thin

Note 1: The lower left shock bolt and nut are near the moving chain. They cannot stick out any more than original. Washers can be added or subtracted to adjust the space between the bolt end and the chain.

Note 2: The exposed spring shock is 6 mm wider, 40 mm instead of 34. That’s 3mm more on each side.

 



#   45V  part#  price   38. Handlebar 
1    111 21143 none  handlebar
2    100 20971 none  74-76 clamp set short
2    111 22403 none  77-81 clamp set long
3    200 20822 none  74-76 clamp u-bolt short
3    222 22404 none  77-81 clamp u-bolt long
4    200 20006 none  74-76 clamp bottom short
4    222 15523 none  77-81 clamp bottom long
5    444 01113 none  clamp washer ∅7 inner teeth
6    444 00011 $0.50 clamp nut M7-1.0 hex10
7    111 21269 $7.00 cable guide

 



#   45V  part#   price   39. Seat 
1    111 20705  none  ’74-76 solo seat with tool pouch 
1A  101 22338  none  ’76-79 solo seat for 40, 50V 
1B  010 24179  none  ’76-81 solo seat for 50, Traveler
2    111 20708  none  ’74-76 solo seat cover
2A  111 22354  none  ’76-79 solo seat cover
3    111 18988  $15.0 seat spring
4    111 18987  $15.0 seat clamp with 5,6,7
5    111 00000  none  carriage bolt M8-1.25 x 50
5    111 00000  $1.00 substitute hex bolt M8 x 50
5B  010 15875  $1.70 clamp bolt+nut M8-1.0 x 57
5C  010 13258  $0.60 clamp nut M8-1.25 x 6.5
6    111 16947  none  clamp washer 8-26 x 2
7    111 13258  $0.80 clamp nut M8-1.25 x 6.5
8    111 14417  $16.0 plain seat post ∅25.5
8B  010 24180  none  expander seat post 
8C  010 24181  none  expander bolt
9A  020 18987a none  seat clamp plate
9B  010 18987b none  seat clamp
10  111 18417  none  tool kit 
11  111 19171  none  ’77-81 tool pouch

 


40. Speedometer see Huret speedos
41. Headlight
see Luxor headlights



#   45V  part#  price   42. ’74-77 Tail light 
1    111 53511  none  tail lamp complete ULO 250
2    111 21478 
$7.00 lens gasket
3    222 52418 
$20.0 bulb socket-mirror
4    111 53435 
$1.00 upper screw M6 x 25 phil-wide
5    222 01172  $0.50 washer lock  ∅6-14 inner teeth
6    222 00010  $0.30 nut M6-1.0 x 4.5 hex10 (5.0)
7    111 53307  none  red lens ULO 250-0015
8    222 21481  $1.50 lens screw ST x 55
9    111 22588  $6-4   lower screw M6-1.0 x 15 phil-wide
10  111 21370 
$4.00 ground wire
11  111 53469 
$2.00 bulb 6V 21/5 watt
12  111 53434  $9.00 rubber pad thick on top
13  111 53436 
$5-3   backing plate
14  022 53440  none  side reflector ∅57 x 8 Lucas RER14
14  022 53440  28-18 side reflector ∅56×10 Seima 2022T
15  011 53489  $3.00 reflector mount
16  011 16714  $1.20 mount bolt M6-1.0 x 9 hex10
17  011 00797  $0.50 washer lock  ∅6-11 outer teeth
18  011 53438 
26-17 rear reflector+frame Lucas RER22
19  022 20550 
$1.00 reflector screw+nut M4-0.7 x 10? phil
20  022 01430  $0.60 nut M4-0.7 x 3.0 hex7
21  022 01088  $0.30 washer flat   ∅4

Tail Light Parts: See more photos and listings of Motobecane tail light parts in the ULO Tail Lights department.

Reflectors. Model 50 had the red round side reflectors under the tail light. Model 40 had them on the luggage rack supports. See more photos and listings of Motobecane reflectors in the Reflectors department.

 



#   45V  part#  price   43. ’78-81 Model 50 Tail light 
1    011 54207  none  tail lamp complete ULO 248
2    011 54208  none  tail lamp housing ULO 248-6017
3    011 00050  $0.80 bolt only M6-1.0 x 32 or 25?
4    022 00010  $0.30 nut M6-1.0 x 4.5 hex10 (5.0)
5    022 00797  $0.50 washer lock  ∅6-11 outer teeth
6    011 00004  $1.00 washer flat   ∅6 thin
7    011 20105  $5-3   screw M6-1.0 x 11 phil-wide
8    011 54210 
$20.0 bulb socket-mirror
9    011 54134  $1.20
bulb 12V 21/5 watt
10  011 21370  $4.00 ground wire
11  011 54209  none  red lens ULO 248-0015
12  022 21611  $0.70 lens screw M4-0.7 x 45 phil-wide

 This light has built-in side reflectors. Eliminating the round rear side reflectors gives the bike a cleaner look.

 



#   45V  part#  price   
44. ’74-77 Electrical 6 volt
1    111 22398 $17.0 6V regulator bare (dual zener diode)
1a  001 53443 $27.0 6V regulator w/black heat sink
1a  111 54704 $20.0 6V regulator w/silver heat sink
1b  111 53556 $5.00 regulator mount bracket
2    111 20330 44-28 74-77 horn small for tank note 1
2a  111 53557 $5.00 74-77 horn mount for under tank
2b  222 20672 $1.00 horn connector female mini-blade
3    111 20674  $0.80 horn bolt M5-0.8 x 8 hex8 horn
4    111 00874 $0.30 horn washer M5
5    111 13609 none  74-76 branch for add-on kill switch
6    222 14762 none  cable sheath ∅13 x 430 orig silver
6    222 14762 $2.00 cable sheath ∅13 x 430 repl black
7    111 53418
65-45 horn and run switch (left side)
8    222 21468 $2.00 switch screw M3-0.5 x 21
8    222 01556 $0.50 switch nut M3-0.5
9    111 53441 29-18 brake light switch (right)
10  111 53442 29-18 brake light switch (left)
11  222 21467 $2.00 rubber washer
12  222 21466 $1.50 brake switch nut
13  111 53446 69-48 main wiring harness
14  111 53534 42-25 lights switch rotary type

15  111 53579 $8.00 speedo lights wire
16  111 53580 $9.00 switch ground wire
17  100 53577
$35.0 rear harness 40″ for 40
17  011 53576
none  rear harness 43″ for 50 note 2
18  111 53578 45-25 wiring harness magneto
19  111 19888 $9-6   frame-to-engine ground strap
20  111 21370 $5.00 tail light and zener ground wire
21  111 54196 $8.00 76-81 ignition wire with branch
22  111 00000 none  74-76 ignition wire no branch
00  111 21866 $3.00 magneto terminal kit

Note 1: See notes 3 to 5 about horns in the next section.

Note 2: Use the #2 rear harness 54830 below. It’s the same as 53576 except for wire color.

Note 3: Here is the Myrons wiring diagam with notes.

 



#   45V  part#  price   45. ’78-81 Electrical 12 volt.
1    011 54138 75-50main harness grey sheath
1    011 54821 $50.0 main harness black sheath
2    011 54830
$45.0 rear harness
3    001 54266 none  rear harness VLX
4    011 21370 $5.00 tail light ground wire
5    011 54140 45-25 magneto harness
6    011 54136 28-18 R brake switch 27″ grey
6    011 54166 32-22 R brake switch 27″ black
6    001 54251
28-18 R brake switch 29″ grey VLX
7    222 21466 $1.50 brake switch nut
8    222 21467 $2.00 rubber washer
9    011 54137 30-20 L brake switch 27″ grey
9    011 54165 32-22 L brake switch 27″ black
9    001 54252 30-20 L brake switch 29″ grey VLX
10  011 54135
$45.0 horn-run switch 22″ grey
10  011 54167
65-45horn-run switch 22″ black
10  001 54250 none  horn-run switch 24″ black VLX
11  222 21468 $2.00 switch screw M3-0.5 x 21
12  011 54196 $8.00 ignition wire
13  111 19888 $9-6   frame-to-engine ground strap
14  011 00000 $7.00 speedo lights wire
15  011 21439 55-40headlight switch slide type note 1
16  011 00000 $8.00 headlight ground wire
17  011 20330 49-30 78-81 horn large for fork notes 2-5
18  011 20331 $5.00 78-81 horn mount L-type for fork
19  111 20674  $0.80 horn bolt M5-0.8 x 8 hex8 horn
20  111 00874 $0.30 horn washer M5
00  111 21866 $3.00 magneto terminal kit note 6

Note 1: The 21439 slide type light switch breaks easily. Because so many have been replaced, the supply has ran out. Fortunately there is an easy way to bypass the broken switch. Simply connect all three white wires together and wrap with tape. Then the lights are always on.

Note 2: In 1978 the voltage regulator under the headlight was eliminated. The horn was relocated from under the gas tank to the fork where the regulator was.

Note 3: The parts catalogs don’t show the horn mounts and they have only one horn part number 20330. So the horns and mounts are identified by actual samples and photos. 17 Motobecane horns came from stripped out bikes in the greater Los Angeles area. 8 were large with fork mount (L shape) brackets. They must be 12 volt ’78-81 because before that the regulator was in that location. 9 were small with under tank mount (twisted) brackets. They are 6 volt ’74-77. This was verified with photos from Motobecane US Models.

Note 4: 20330 horns were sold complete with mount screw, washer and a clamp-on horn button with long wire. This was an add-on option for Euro models. US models already have a built-in horn button. So here the horn is sold with the screw but without the button switch.

Note 5: Batches of used horns are tested on a running bike. They are compared and rated by loudness. Some horns get weaker with age, from corrosion on the aluminum sound plate. Any that are less loud than the others are rejected.

Note 6: Here is the Myrons wiring diagam with notes.

 

 



#   45V  part#  price   46. Mirror
1    111 24403  none  mirror left on all except 40S, 50S
1    001 24403  none  mirror right on VLA, VLX, Le Moped

 

 

 


D. Parts exclusive to 50VLC and Moby

The seat is long for two people.
On Moby the side cover stickers say Moby.


#   45V  part#   price   50VLC & Moby  1. Seat 
1    001 53567 
none long seat VLC
2    001 53568  $20.0rear mount VLC
3    002 01113 
$0.50 washer ∅7-20 x 1
4    002 00011  $0.60 nut M7-1.0 x 6 hex10
5    002 00010  $0.30 nut M6-1.0 x 5
6    002 01172 
$0.50 toothed lock washer ∅6-10
7    002 00057  $1.00 wide washer ∅6-14 x 0.8
8    002 22588  $6-4   screw M6-1.0 x 15 phil-wide

 


E. Parts exclusive to 50VLA

The seat is semi-long for one person.
The Motobecane-made mag wheels are different.


#   45V   part#  price   50VLA 1. Seat 
1    001 54320 
none long seat VLA
2    001 54327  $20.0rear mount VLA
3    002 01113  $0.50 washer ∅7-20 x 1
4    002 00011  $0.60 nut M7-1.0 x 6 hex10
5    002 00010  $0.30 nut M6-1.0 x 5
6    002 01172  $0.50 toothed lock washer ∅6-10
7    002 00057  $1.00 wide washer ∅6-14 x 0.8
8    002 22588  $6-4   screw M6-1.0 x 15 phil-wide

 

 

 


F. Parts exclusive to 50VLX

The handlebars are 4 inches wider.
So the cables and wires that go to each side are 2 inches longer.
The shocks are stiffer with exposed chrome springs.
The exhaust is a special upswept long type.
The rear fender and rear harness are different.
The front fender is different, higher and mounted to the upper fork.

 


G. Parts exclusive to Le Moped

The shocks are stiffer with exposed chrome springs.
The seat is long for two people and lifts up with storage tray underneath.
The sides of the gas tank have covers to make it look bigger and better.
The Motobecane-made mag wheels are different.
The cables, wirings and switch wirings are black instead of grey.

 


H. Parts exclusive to Traveler

The front fender is painted black instead of polished stainless.
The side cover stickers say Traveler.
The tank sides have no chrome covers.
The tank stickers are different.
The cables, wirings and switch wirings are black instead of grey.
The exhaust and handlebar are black instead of chrome.

 

 

 

 


Peugeot Non-Engine Parts

August 18, 2012

Cycles Peugeot USA Parts Catalog


1. Catalogs late 64390 dark brown and early Ref 80 light brown.
2. The list can be on the same page as the picture, or it can be on the next page. Here the picture is on page 26.2 and the list is on 26.3. The table of contents says the list page numbers.

 

Parts are for these 16 US Models

1980 Peugeot 102 SP 1977 Peugeot 103 LVS  
1. 0 0 ’80-83 102 SP U3
2,3. 0 ’80-83 102 SPB U2, U3
4. 0 0 ’76-79 103 LS U1
5,6. 0 ’76-79 103 LVS U2, U3
5,6. 0 ’80-83 103 LVS U2, U3
7,8,9. ’76-79 103 L2 U1, U2, U3

1980 Peugeot 103 SPB olive-silver w/black trim 1980 Peugeot TSM
10,11. ’78-79 103 SP U2, U3
10,11. same except long seat added on
12,13. ’80-83 103 SPB U2, U3
14,15. ’80-83 103 SPR U2, U3
16. 00 ’80-83 TSM U3

The U numbers are speed versions. U1 is 20 mph, U2 is 25, U3 is 30.

 

 

Non-Engine Table of Contents

Here is the 6 page Table of Contents for the Cycles Peugeot USA Parts Catalog. Parts groups 1 to 19 are engine parts and groups 20 to 57 are non engine parts. They are the rows in the table.

There are 16 bike models. They are the columns in the table. Each row (parts group) has several parts pages. Each page has an illustration and a parts list.

Examples: For pedal cranks for a Peugeot 103 SP, the table says 24 is the group and 3 is the page, so those parts would be on page 24.3. For a 102 SP it says 24 and 4, so those parts would be on page 24.4.

 


00  1   1   1   1   1   1   1   1 . 1   1   1   1   1   1   1   T
00  0   0   0   0   0   0   0   0 . 0   0   0   0   0   0   0   S
00  2   2   2   3   3   3   3   3 . 3   3   3   3   3   3   3   M
00  S   S   S   L   L    L   L    L . L   S   S   S   S   S   S
00  P   P   P   S   V   V   2   2 . 2   P   P   P   P   P   P
00  0B   B   0   S   S   0   0 . 0   0   0   B   B   R   R
00  u   u   u   u   u   u   u   u . u   u   u   u   u   u   u   u
00  3   2   3   1   2   3   1   2 . 3   2   3   2   3   2   3   3


20  1   1   1   1   1   1   1   1 . 1   1   1   1   1   1   1   2   anti-theft lock
21  0   0   0   0   0   0   0   0 . 0   0   0   0   0   0   0   1   chain guard
22  1   1   1   1   1   1   1   1 . 1   1   1   1   1   1   1   1   color chart
23  5   5   5   3   3   3   3   3 . 3   3   3   3   3   3   3   3   cables
24  4   4   4   1   2   2   1   1 . 1   3   3   3   3   3   3   5   cranks
26  5   5   5   3   3   3   3   3 . 3   3   3   3   3   3   3   3   driven pulley
27  0   0   0   1   1   1   1   1 . 1   1   1   0   0   0   0   0   electrics ’76-79
27  2   2   2   3   3   3   0   0 . 0   0   0   3   3   3   3   4   electrics ’80-83
28  0   0   0   1   1   1   1   1 . 1   1   1   0   0   0   0   0   elec. horn ’76-79
28  2   2   2   3   3   3   0   0 . 0   0   0   3   3   3   3   3   elec. horn ’80-83
29  0   0   0   3   3   3   3   3 . 3   3   3   0   0   0   0   0   elec. items ’76-79
29  5   5   5  11 11 11   0   0 . 0   0   0   7   7   7   7   9   elec. items ’80-83
30  0   0   0   1   2   3   1   2 . 3   2   3   0   0   0   0   0   exhaust ’76-77
30  6   6   6   1   2   3   1   2 . 2   2   2   2   2   2   2   4   exhaust ’78-83
31  3   3   3   1   1   1   1   1 . 1   2   2   2   2   2   2   4   fairings (covers)
32  7   7   7   5   5   5   3   3 . 3   5   5   5   5   5   5   9   frame seat holder
33  2   2   2   0   0   0   0   0 . 0   1   1   1   1   1   1   0   foot rest
34  0   0   0   1   1   1   1   1 . 1   2   2   0   0   0   0   0   front fender ’76-79?
34  3   3   3   1   1   1   0   0 . 0   0   0   4   4   4   4   5   front fender ’80-on?
35  5   5   5   3   3   3   3   3 . 3   5   5   5   5   5   5   5   front hub
36  3   3   3   2   2   2   1   2 . 2   2   2   2   2   5   5   6   front wheel
37  7   6   7   5   5   5   3   3 . 3   5   5   5   5   5   5   1   gas tank
38  2   2   2   1   1   1   1   1 . 1   2   2   2   2   2   2   1   handlebar
39  3   3   3   1   1   1   2   1 . 1   2   2   1   1   1   1   3   headlight
40  1   1   1   1   1   1   1   1 . 1   1   1   1   1   1   1   1   left control
41  0   0   0   1   1   1   2   2 . 5   3   3   0   0   0   0   0   luggage rack ’76-79
41  6   6   6   5   5   5   0   0 . 0   0   0   4   4   4   4   0   luggage rack ’80-83
42  1   1   1   1   1   1   1   1 . 1   1   1   1   1   1   1   1   mirror
43  1   1   1   1   1   1   1   1 . 1   1   1   1   1   1   1   1   pedals
44  5   5   5   1   1   1   2   2 . 2   4   4   4   4   4   4   6   rear fender
46  0   0   0   3   3   3   7   7 . 7   9   9   0    0   0   0   0   rear hub ’76-79
46  11 11 11  5   5   5   0   0 . 0   0   0  13  13  0   0  13  rear hub ’80-83
47  7   7   7   3   3   3   0   0 . 0   5   5   5   5   5   5   9   rear shocks
48  3   3   3   8   8   8   2   2 . 2   8   8   6   6   5   5   7   rear wheel
49  1   1   1   1   1   1   1   1 . 1   1   1   1   1   1   1   1   right control
50  1   2   2   1   1   1   1   1 . 1 1/3  1   2   2   2   2   5   seat
51  3   3   3   0   1   1   0   0 . 0   2   2   2   2   2   2   2   speedometer
52  3   3   3   1   1   1   1   1 . 1   2   2   2   2   2   2   4   stand
53  1   1   1   1   1   1   1   1 . 1   1   1   1   1   1   1   1   steering gear
54  3   3   3   1   1   1 1/2  1 . 1   3   3   3   3   3   3   3   tail light
55  0   0   0   3   3   3   3   3 . 3   5   5   0   0   0   0   0   telescopic fork ’76-79
55  7   7   7  11 11 11  0   0  . 0   0   0   5   5   5   5   9   telescopic fork ’80-83
56  1   1   1   1   1   1   1   1 . 1   2   2   2   2   2   2   3   tools
57  3   3   3   3   3   3   3   3 . 3   3   3   3   3   3   3   3   transmission (chain)

 

 


Non-Engine Parts Pages

 

 



A. 20.1 steering lock
B. 20.2 steering lock for TSM
#   AB price  part#
1   10 $49.0 53081 lock with spring
1   01 none  61805 lock with spring TSM
2   11 $5.00 52131 spring

 



# qty price  part#  21.1 chain guard for TSM
1   1 none  60722   right chain guard
2   2 $1.00 860001 soft washer 5
3   2 $1.00 808025 screw 5 x 10 slot-wide
4   1 none  60709   left chain guard
5   1 1- .50 801105 screw 6 x 12 hex
6   1 $0.20 853214 plain washer 6
7   1 $0.25 856060 lock washer 6
8   1 $0.30 832087 nut 6

 



22.1 colors table
102 SP U3   ’80-83 sidereal blue, sky metallic, orange met.
102 SPB U2 ’80-83 sidereal blue, sky metallic.
102 SPB U3 ’80-83 sidereal blue, sky metallic, orange met.
103 LS U1   ’76-79 radiant blue, cinder redkentucky green.
103 LVS U2 ’76-79 radiant blue, cinder red, kentucky green, Persian ivory.
103 LVS U3 ’76-79 radiant blue, cinder red, kentucky green, Persian ivory.
103 LS U1   ’80-83 sky metallic, Persian ivory.
103 LVS U2 ’80-83 sky metallic, Persian ivory, orange met.
103 LVS U3 ’80-83 sky metallic, Persian ivory, orange met.
103 L2 U1   ’76-79 radiant blue.
103 L2 U2   ’76-79 radiant blue.
103 L2 U3   ’76-79 radiant blue.
103 SP U2   ’78-79 sidereal blue, golden green.
103 SP U3   ’78-79 sidereal bluegolden green.
103 SPB U2 ’78-79 sidereal bluegolden green.
103 SPB U3 ’78-79 sidereal bluegolden green.
103 SPR U2 ’78-79 sidereal bluegolden green.
103 SPR U3 ’78-79 sidereal bluegolden green.
103 SPB U2 ’80-83 sidereal bluealmond metallic.
103 SPB U3 ’80-83 sidereal bluealmond metallic.
103 SPR U2 ’80-83 sidereal bluealmond metallic.
103 SPR U3 ’80-83 sidereal bluealmond metallic.
TSM   0000 ’80-83 iridescent white.

 


   
part#   price    #   23.3 and 23.5 cables revised

00000 $10.0 C1   ⇐ choke cable 42 x 48″
58176 $3.00 W1  inner wire 48″ (46 min. no ends)
40802 $2.00 P5   pinch bolt P5 Ø5.5 x 8
37817 $8.00 P20 (for 102) pinch bolt P20a Ø4-7

00000 $10.0 C2  ⇐ rear brake cable 53 x 65″ for ’78-on
00000 $11.0 C3  ⇐ rear brake cable 55 x 65″ with F3 for pre-’78
00000 $10.0 C4  ⇐ rear brake cable 57 x 65″ for ’80 102
58570 $5.00 W2  inner wire 65″ (62 min. 1-end Ø6 pear)
42778 $9-$5 A3a adjuster M6 original no slot
42778 $4.00 A3d adjuster M6 shiny new, same but bigger
38583 $8.00 P7c pinch bolt original Ø7 x 11
38583 $2.00 P7   pinch bolt generic P7 Ø7 x 9
00242 $0.70 F3   (pre-1978 only) ferrule F3 Ø4-7 x 10

00000 $10.0 C5  ⇒ front brake cable 35 x 48″ for 102/103
00000 $10.0 C6  ⇒ front brake cable 38 x 48″ for 103 SP
58570 $5.00 W3 inner wire 48″ (?? min. 1-end Ø6 pear)
42778 $9-$5 A3a adjuster M6 original no slot
42778 $4.00 A2   adjuster M6 shiny new, same but bigger
43678 $3.00 F1   step ferrule F1 Ø6-8 x 10
38583 $8.00 P7c pinch bolt orig. used Ø7 x 11
38583 $2.00 P7   pinch bolt generic P7 Ø7 x 9

00000 $12.0 C7  ⇒ throttle cable 37 x 47″ for 102/103
57372 $7.00 W4  inner wire 47″ (41 min. 1-end Ø5.5 x 7)
40802 $2.00 P5   pinch bolt P5 Ø5.5 x 8

00000 $12.0 C8  ⇒ decomp cable 34 x 40″ with F3 for 102/103
37817 $3.00 P20 special pinch bolt P20 Ø3.8 – 7.0
00242 $1.00 F3   step ferrule F3 Ø4-7 x 10
57185 $7.00 W4 inner wire 40″ (37 min. 1-end Ø5.5 x 7)

69774 $4.00 B20 cable sleeves ½ x 22″ black (each)

 


 
A. 24.1 pedal cranks for 103 L2 no variator
B. 24.2, 24.3 pedal cranks for 103 variator
AB price  part#
1   10 none  51823 pedal shaft with 30T sprocket
1   01 none  53755 pedal shaft with 24T sprocket black
2   11 20-12 41981 R arm orig. 531R 5¾ x 1¼ M14-1.25
3   11 30-20 16954 L arm orig. 534L 5¾ x 1¼ M14-1.25
4   22 $2.00 97974 wedge pin 9.0
5   11 $4.00 17068 washer ∅16
6   11 $2.00 00175 master link

 


1980 Peugeot 102 SP
A. 24.4 pedal cranks for 102
B. 24.5 pedal cranks for TSM
#   AB price  part# 
1   10 none  56797 pedal shaft with 32T sprocket
1   01 none  53755 pedal shaft with 24T sprocket
2   11 none  52887 R crank orig. 515R 5¼ x 1   M14-1.25
3   11 20-15 61869 L crank orig. 515L 5¼ x 1¼ M14-1.25
4   22 $2.00 97974 wedge pin 9.0
5   11 $4.00 17068 washer ∅16
34 11 none  00515 crank set original  5¼ x 1¼ M14-1.25
34 11 $35.0 00513 crank set Tomos   5¼ x ¾   9/16″-20
34 11 $36.0 00502 crank set Sachs    5   x 1½  9/16″-20

 



26.2 pulley 103 and 26.4 pulley 102
# qty price  part#
1   1 none  49783   pulley assy 103 w/ sprocket
1   1 none  46283   pulley assy 102 w/ sprocket
2   1 none  49782   pulley assy 103 no sprocket
2   1 none  52201   pulley assy 102 no sprocket
3   1 none  47286   nylon washer
4   1 $12.0 49459   needle bearing HK1614 ∅16-22 x 14
5   1 $12.0 52265   needle bearing HK1618 ∅16-22 x 18
6   1 none  54967   plain washer
7   1 none  46698   locking stop
8   1 none  853092 plain washer
9   1 none  872002 rivet
10 1 none  46694   engage knob
11 1 none  46722   pivot pin
12 1 none  18857   grease nipple
13 1 none  49797   sprocket 11T
14 1 none  47050   damper ring
15 1 none  39331   damper ring
16 1 none  52500   locking plate
17 1 none  816008 screw 4.2 x 9.5
19 1 $12.0 46068   belt 102 no var.  9.5 x 735 original 5378
19 1 $14.0 46068   belt 102 no var.  9.5 x 740? Ventico D255
20 1 none  48815   belt 103 w/var. 13.0 x 870 original 5497
20 1 $21.0 48815   belt 103 w/var. 13.5 x 877 automotive 17340
20 1 $21.0 48815   belt 103 w/var. 12.7 x 864 industrial AX32 or A32
20 1 none  48987   belt 103 no var.  9.5 x 845 original 5379
20 1 $12.0 48987   belt 103 no var.  9.5 x 845 Ventico D255

 



switches to-’79 27.1 103
# qty price  part#
1   2 22-17 56157   brake switch CEV 9342
1   1 none  normally closed when installed
3   2 $9.00 replacement Domino 2806.20.04
2   2 $2.00 56310   switch cover CEV 15863
3   1 $74.0 57878   kill switch CEV 8177
3   1 $34.0 60544   kill switch Merit 342
4   1 $9-$5 56304   rectifier
5   1 $5.00 55344   rectifier mount
6   2 $12.0 56349   reactance coil
7   9 $0.50 885008 zip tie 2.4 x 92 substitute
8   1 $32.0 56158   light switch CEV 8040

 



switches ’80-83 A. 27.2 102, B. 27.3 103, C. 27.4 TSM
#  ABC price  part#
1   010 $17.0 63334   lt. switch, 3-plug wire 103 broken knob
1   101 $25.0 64047   lights switch, 2-plug wire 102, TSM
2   111 $17.0 63335   engine switch w/wires, broken knob
3   222 $15.0 63357   brake light switch CEV 9343
3   222 none  normally open when installed
3   222 $9.00 replacement Domino 2218.20.04
4   222 $2.00 56310   brake switch cover CEV 15863
5   101 $60.0 63332   transformer for 102, TSM lights
6   101 none  63156   spacer tube ∅6-10? x 15?
7   101 $0.80 853086 washer 6 inner teeth
8   101 $0.30 834010 nut

 



28.1 horn 103 to-’79, 28.2 102 ’80-on, 28.3 103 ’80-on
#  ABC price  part#
1   100 none  56342   horn 103  to-’79 25w black
1   010 none  63835   horn 102 ’80-on 10w grey
1   001 none  57402   horn 103 ’80-on 10w black
2   111 $0.80 801121 bolt M6 x 16 hex
3   111 $0.80 856060 washer 6 inner teeth
4   111 $0.30 832087 nut M6

 


    
A. 29.3   electrical 103 LS, LVS, L2, SP ’76-79
B. 29.5   electrical 102 SP, SPB ’80-83
C. 29.7   electrical 103 SPB, SPR ’80-83
D. 29.9   electrical TSM ’80-83
E. 29.11 electrical 103 LVS ’80-83
#  ABCDE price   part#    wiring harnesses
0   10000 $220  56306 ’76-79 103 LS, LVS new w/switches
0   10000 $70.0 56306 ’76-79 103 LS, LVS used no switches
0   10000 none  60448 ’77-79 103 L2
0   10000 none  60619 ’78-79 103 SP note 1
0   01000 $120  63218 ’80-83 102 SP, SPB
0   00100 none  63665 ’80-83 103 SPB, SPR
0   00010 none  63892 ’80-83 TSM
0   00001 $60.0 63660 ’80-83 103 LVS used, damaged
#  ABCDE price   part#  M is male, F is female
0   00111 $28.0 63200   brake harness 520, housing 6 x 390
0   01000 $25.0 63366   brake harness 457, housing 6 x 345
0   00010 none  63893   rear harness ’80-83 TSM
1   00121 none  897056 F 3-con. box at engine
2   01211 none  897064 M 3-con. box to engine
3   02356 none  897048 F multi-connector 4.1
4   24242 $1.00 897028 F connector 5 =46911 for horn
5   38373 $1.00 897029 F connector 7
6   10101 $1.50 897044 F con. 8 for sealed beam note 2
7   40444 $1.50 56298   F connector 2.8 brake switch
8   05582 none  897045 M multi-connector 4.1
9   00202 none  897047 F multi-connector 4.1
10 23444 $1.00 897205 eyelet connector 6 =897125
11 63555 $6.00 00143   connector pin set x1 x2 x3 x4
x1 11111 $1.00 53785   shrink tube ∅4 x 17 substitute
x2 11111 $1.00 363015 shrink tube ∅6.3 x 25 substitute
x3 11111 $3.00 897130 M pin connector ∅4 od
x4 11111 $2.00 897022 F pin connector ∅6 od
14 00001 none  873070 grommet ∅20-9
15 01111 none  873108 tail light grommet ∅11-8
15 03030 $0.50 885009 zip tie 3.6 x 140 substitute
16 10111 none  873015 mount clip
17 00111 $0.50 885008 zip tie 2.4 x 92 substitute
18 10000 none  873023 tail light grommet ∅8-4
19 20100 none  873029 fender grommet ∅12-8
21 01010 none  897054 F 2-con. box at kill switch
22 11010 $3.00 897036 adapter F to 2-M 6.3
23 01010 $2.00 897062 M 2-con. box to kill switch
25 10000 none  60006   tail light ground wire
26 10000 $3.00 878014 rear strap = 55344
27 10000 none  58801   clamp
#  ABCDE price   housing, sold per meter note 4
00 11111 none  69048   ∅4-5 for ’76-83 speedo light
00 01111 none  69016   ∅5-6 for ’80-83 brake switch
00 10010 none  53359   ∅7-8 for ’76-83 horn wires
00 10000 none  69017   ∅9-10 ’77-79 main harness
00 00010 $5.00 69018   ∅12-13 TSM main harness
00 01111 none  413100 plastic braid ∅20

Peugeot 103 (USA) 1976-79
1. wiring diagram ’76-79 103 LS, LVS, L2, SP
2. wiring 56306 for ’76-79 103, new with switches
3. wiring 56306 for ’76-79 103, used, no switches

Peugeot 102,103 80-83 w/star mag, int ign gnd
1. wiring diagram ’80-83 103 LVS, SP, SPB, SPR
2. wiring 63660 used, assembled with switches
3. wiring 63660 used, damaged, spread out, shown with but not included, 63335 engine stop switch, 63334 lights-horn switch 3-plug, 63200 brake light switch harness, and 56509 speedometer light wire and socket (see note 3). Not shown and not included is the short black headlight ground wire.

Peugeot 102 1980-83 w/star mag, int ign gnd w/tail light transformer
1. wiring diagram ’80-83 102
2. wiring harness 63218 used in good condition, spread out, shown with but not included, 63335 engine stop switch, 64047 lights-horn switch 2-plug with headlight wire, 63366 brake light switch harness, one 63357 brake light switch, 56509 speedometer light wire and socket (see note 3), and 63332 lights transformer. Not shown and not included is the short black headlight ground wire.

Note 1. The ’78-79 103 SP wiring harness 60619 is the same as ’76-79 103 LVS wiring harness 56306 except for 1) it has a branch off of the brake light wire for the additional reactance coil under the back of the luggage rack and 2) the Merit handlebar switches have screw-on connections instead of solder-on CEV, so the switches are not included with the harness.

Note 2. 103 models for the USA had sealed beam headlights with two 8mm male blade connectors. One 8mm female blade connector 897044 was on the wiring harness. The other 8mm connector was attached to the headlight bezel ring.

Note 3. The speedometer section 51 lists the 56509 speedometer light wire and bulb socket. 56509 originals have a grey wire with a 879130 male 4mm pin connector. 56509 replacements have a yellow wire and no connector. The 897130 connector is sold separately.

Note 4: For protection the wires go inside housing. Substitute pieces of wiring housing are available in different sizes and lengths.

 



A. 30.1 exhaust U1 
B. 30.2 exhaust U2, U3-’78-on
C. 30.3 exhaust U3-to-’77
#  ABC price  part# 
1   100 none  57447 exhaust U1 gloss black
1   010 none  51946 exhaust U2,U3 matte black
1   001 none  51975 exhaust U3 matte black
2   100 none  57451 inner disk U1 U-turn
2   010 none  49912 inner disk U2 long tube
2   001 none  52149 inner disk U3 short tube
3   100 none  55660 rear cover U1
3   011 none  49795 rear cover U2,U3
4   111 $4.00 39240 ring gasket
5   111 none  44336 mount clamp
6   111 none  32087 cover nut
7   111 none  39001 cover lock nut
8   111 none  53071 plain washer
9   111 none  46380 mount bracket
10 222 $1.00 01134 mount bolt M6 x 30 hex
11 222 $0.25 56097 mount lock washer 6
12 222 $0.30 32087 mount nut M6

 



# qty price  part#  30.4 exhaust for TSM
1   1 none  61653 exhaust
2   1 none  51024 exhaust pipe nut
3   1 $4.00 39240 ring gasket
4   1 $0.80 01123 bolt M7 x 20 hex
5   1 $0.50 56091 lock washer M7
6   1 $0.20 53091 plain washer M7
7   1 none  61253 silencer
8   1 $4.00 55346 rubber o-ring 5.5 x 28 (39od)
9   1 none  61285 rear holder
10 2 $1.20 01133 bolt M7 x 16 hex
11 2 none  53082 special? lock washer M7
12 1 $0.50 56091 lock washer M7
13 1 none  41003 nut 
14 1 $0.50 56091 lock washer M7
15 1 $0.60 32094 nut M7
16 1 none  61279 grille
17 4 none  08038 bolt M6 x 10 cross-wide
18 4 $0.25 56060 lock washer M6
19 1 none  68106 baffle
20 1 none  68107 sealing ring
21 1 $0.80 32083 nut M8
22 1 none  56103 lock washer M8
23 1 $0.60 01158 bolt M8 x 16 hex

 



# qty price  part#  30.6 exhaust for 102 .
1   1 none  63616 exhaust pipe
2   1 none  51025 exhaust pipe nut
3   1 $4.00 39240 ring gasket
4   1 $2.50 63049 rubber o-ring 3.5 x 20 (27od)
5   1 none  62004 silencer
6   1 none  63353 baffle
7   2 $1.20 801133 bolt M7 x 16
8   2 $0.20 853082 plain washer M7
9   2 $0.50 856091 lock washer M7
10 2 $0.60 841003 nut M7
11 1 none  816027 sheet metal screw 4.2 x 9.5

 


Peugeot 103 covers
31.1 fairings  103 L2, LS, LVS ’76-79 white on bottom
and 103 LVS ’78-79 ivory with copper orange on bottom
and 103 LVS ’80-83 ivory with olive green on bottom
# qty price  part#
1   1 none  51623 left cover (state color)
2   1 none  51624 right cover (state color)
3   2 $3.00 51631 side sticker for 103 LS, LVS (each)
3   2 none  56838 side sticker for 103 L2
4   4 $3.00 52033 screw M5 x 14 slot-wide original rusty
4   4 $0.75 52033 screw M5 x 16 slot-pan generic

0   1 none  59430 stop
0   1 none  58088 decal petrol tap

 



31.2 fairings 103 SP, SPB, SPR black on bottom
and fairings 103 LVS
’80-83 black on bottom
# qty price  part#
1   1 none  60537 left cover (state color)
2   1 none  60538 right cover (state color)
3   2 none  60559 sticker for 103 SP
4   4 $3.00 52033 screw M5 x 14 slot-wide original rusty
4   4 $0.75 52033 screw M5 x 16 slot-pan generic
5   1 none  59430 stop
0   1 none  58088 decal petrol tap

Aftermarket Peugeot 103 Side Covers


1. original plastic      none available,
1. repro plastic black $48/set, fits well, says PEUGEOT in raised letters. The new soft plastic has some scratches.
1. repro fiberglass xx $40/set, fits poorly,
2. repro fiberglass covers have a 3/8″ gap where they are supposed to touch the frame. Rubber riser tubes need to go under the front screws. They make installation difficult.
3. repro plastic chrome $48/set, fits well, says PEUGEOT in raised letters

 



# qty price  part#  31.3 fairings 102 SP, SPB
1   1 none  61841 L cover (state color)
2   1 none  61842 R cover (state color)
3   2 none  61820 sticker
4   4 $8.00 61912 screw M5 x 20 (22 total) slot-wide original
4   4 $0.60 52033 screw M5 x 20 slot-cheese generic
6   1 none  59430 stop

 



# qty price  part#  31.4 fairings (side covers) TSM
6   1 none  68834 L cover black
2   1 none  68835 R cover black
3   4 $3.00 52033 screw M5 x 14 wide-slot original rusty
4   4 $0.75 52033 screw M5 x 16 slot-pan generic
2   1 none  42730 edge strip (per meter)

 



# qty price  part#  32.3 frame 103 L2
1   1 none  68451   frame blue
2   2 none  50771   pedal shaft bushing
3   1 none  51377   rear frame
4   1 none  801122 hex bolt M10-1.5 x 120
5   1 none  801303 hex bolt M10-1.5 x 100
6   1 none  832095 nut M10-1.5
7   1 none  832152 nut M10-1.5
8   1 none  856093 lock washer 10
9   1 none  801303 pivot bolt M10-1.0 x 100
11 2 none  39360   clamp
12 1 none  832153 pivot nut M10-1.0
13 1 none  00000   ID plate 103 L2
14 2 none  872077 rivet for ID plate
15 2 none  58359   cables holder clip
16 1 $35.0 52321   gas cap P30p original
16 1 $25.0 52321   gas cap P30pr original replacement
16 1 $12.0 52321   gas cap P30 generic
17 1 none  58090   fuel valve sticker
18 1 $15.0 58013   gas valve A2 M10-down
19 1 $3.00 46635   seal ring with cup
20 1 $1.00 01163   fuel hose 3/16 id clear (per foot)
21 1 none  55182   L tank plate
22 1 none  55183   R tank plate
23 4 none  872018 special rivet
24 1 none  63020   L tank sticker lt blu ’80-83
25 1 none  63019   R tank sticker lt blu ’80-83
26 1 none  51383   center strip
27 2 none  55568   gasket

For saddle holder items see 32.5 #19-32


1. gas cap push-in 30mm generic, 2. original
2. original replacement, 2. Esso replacement

 



32.5 frame 103 LS, LVS, SP, SPB, SPR
1# qty price  part#

1   1 none  55603   frame (state color)
2   1 $35.0 52321   gas cap P30p original
2   1 $25.0 52321   gas cap P30pr original replacement
2   1 $12.0 52321   gas cap P30 generic
3   1 $15.0 58013   gas valve A2 M10-down
4   1 $3.00 46635   seal ring with cup
5   1 $1.00 01163   fuel hose 3/16 id clear (per foot)
6   1 none  57705   ID plate 103 LS U1
6   1 none  57706   ID plate 103 LVS U2
6   1 none  57707   ID plate 103 LVS U3
6   1 none  60823   ID plate 103 SP U2-U3
7   2 none  872077 rivet
8   1 none  55182   L tank plate
9   1 none  55183   R tank plate
10 4 none  872018 special rivet



# qty price  part#   103 gas tank stickers
11 1 none  55470   L  PEUGEOT 103 white   ’76-79 L2,LS,LVS
12 1 none  55471   R PEUGEOT 103 white   ’76-79 L2,LS,LVS
11 1 $8.00 00000   L  PEUGEOT 103 copper ’78-79 LVS
12 1 $19.0 00000   R PEUGEOT 103 copper ’78-79 LVS
11 1 none  60566   L  103 SP green xoxoxo ’78-79 SP
12 1 $10.0 60567   R 103 SP green xoxoxo ’78-79 SP
11 1 none  00000   L  103 SP olive xoxoxo  ’80-83 SP,SPB,SPR
12 1 $10.0 00000   R 103 SP olive xoxoxo  ’80-83 SP,SPB,SPR
11 1 none  00000   L  103 SP blue
 xoxoxox ’78-79 SP
12 1 none  00000   R 103 SP blue xoxoxox ’78-79 SP
17 1 none  63019   L  103 light blue xoxox  ’80-83 LVS
18 1 none  63020   R 103 light blue xoxox  ’80-83 LVS
17 1 none  00000   L  103 copper xoxoxox  ’80-83 LVS
18 1 none  00000   R 103 copper xoxoxox  ’80-83 LVS
17 1 none  00000   L  103 olive xoxoxoxox  ’80-83 LVS
18 1 none  00000   R 103 olive xoxoxoxox  ’80-83 LVS

13 1 none  51383   center strip
14 2 none  55568   gasket
16 1 none  58359   cable holder clip
# qty price  part#   saddle support .
19 1 none  55328   seat support and tool box
20 1 none  43527   cover knob clip
21 1 none  43525   cover knob
22 1 none  51611   L cover bare
23 2 $18
.0 49408   emblem ’76-79 gold on white
23 2 none  00000   emblem ’77-79 gold on red
23 2 none  00000   emblem ’78-79 gold on olive
24 1 none  51511   R cover bare
25 1 none  872018 rivet
26 1 $7.00 51317   foot rest holder
27 1 none  853105 washer
28 1 none  832131 nut
29 2 $8-$5 51353   side cover bracket
30 1 $2.00 801441 hex bolt M7 x 75
31 1 $0.50 856091 lock washer 7
32 1 $0.60 832094 nut M7
33 1 none  00000   seat post clamp
34 2 none  00000   hex bolt
35 2 none  00000   washer
36 2 none  00000   nut
38 1 none  00000   seat post cover
39 1 none  00000   L tool box sticker ’80-83
40 1 none  00000   R tool box sticker ’80-83
00 1 $20.0 00000   tool box sticker set ’80-83

Peugeot 103 side emblem gold on white Peugeot 103 side emblem gold on red Peugeot 103 1980 side plate set
1. tool box emblem white ’76-79, 2. emblem red
3. tool box sticker set ’80-83

 



# qty price  part#  32.7 frame 102
1   1 none  68831   frame (state color)
2   2 none  50771   pedal shaft bushing
3   1 none  61826   left tank sticker
4   1 none  61827   right tank sticker
5   1 $35.0 52321   gas cap P30p original
5   1 $25.0 52321   gas cap P30pr original replacement
5   1 $12.0 52321   gas cap P30 generic
6   1 none  58090   fuel valve sticker
7   1 $29.0 63441   gas valve A8c M10-right with extender
8   1 $1.00 61764   clear fuel hose 15″
9   1 $3.00 46635   seal ring with cup
10 1 none  46485   seat post clamp
11 1 none  801141 seat clamp bolt M8 x 45
12 1 none  00000
13 1 none  00000
14 1 none  00000
15 1 none  00000
16 1 none  00000
17 4 none  00000
18 4 none  00000
19 4 none  00000
20 1 none  00000
21 2 none  00000
22 1 none  00000
23 2 none  00000
24 2 none  00000
25 2 none  00000 

Peugeot 102 covers
# qty price  part#   tool box parts .
30 1 none  69303   tool box complete
30 1 $45.0 69303L cover L1 sidereal blue 2 knobs
30 1 $40.0 69303L cover L2 sky metallic 2 knobs
30 1 $40.0 69303L cover L3 sky metallic 2 knobs
30 1 $30.0 69303L cover L4 sky metallic 1 knob
30 1 $20.0 69303R cover R1 sidereal blue no mount
30 1 $20.0 69303R cover R2 sky metallic no mount
30 1 $15.0 69303R cover R3 sky metallic no mount
30 1 $15.0 69303R cover R4 sky metallic no mount
31 2 none  43525   cover knob
32 1 none  61818   L sticker
33 1 none  61819   R sticker
34 2 none  54716   mount bracket (to fender)
35 2 $0.80 801119 screw M6 x 10
36 2 $0.25 856097 lock washer 6
37 2 $0.30 832087 nut M6
38 2 none  816028 screw 4.8 x 12.7

 

 

 



# qty price  part#  32.9 frame TSM
1   1 none  61294 frame
2   1 none  00000 x
3   1 none  00000 x
4   1 none  00000 x
5   1 none  00000 x

 



# qty price 33.1 foot rest 103 SP, SPB, SPR
1   2 $4.00 59430 end plug
2   1 none  60528 L foot rest
3   1 none  60527 R foot rest

# qty price 33.2 foot rest 102 SP, SPB
1   1 none  61722 R foot rest
2   1 none  61723 L foot rest
3   2 $5.00 51925 end plug

 



A. 34.1 front fender 103 LS,LVS, L2
B. 34.3 front fender 102 SP, SPB
#  AB price  part#
1   10 none  51972   fender bare inox
1   01 none  54707   fender bare inox
2   10 none  51451   support plate
2   01 none  47582   support plate
3   44 1- .50 801105 bolt M6 x 12
4   44 none  856097 lock washer
5   44 $0.30 832087 nut M6
6   10 none  51326   fender brace
6   01 none  63349   fender brace
7   22 none  42616   brace cup
8   22 none  01213   brace bolt
9   11 none  856097
10 11 $0.30 832087 nut M6
11 22 none  801120
12 22 none  43025
13 22 none  856097 lock washer
14 22 $0.30 832087 nut M6
15 11 none  51327   mud flap
16 33 none  872018 mud flap rivet

 


 
A. 34.2 front fender ’78-79 103 SP 
B. 34.4 front fender ’80-83 103 SP, SPB, SPR
#   AB price   part#  (inox is polished stainless steel)
1   10 none  60555   fender bare inox
1   01 none  55114   fender bare inox w/mud flap
2   33 $0.80 801105 bolt M6 x 10
3   33 none  856097 lock washer
4   33 $0.30 832087 nut M6
5   11 none  54040   fender mount
6   44 $0.80 801119 bolt M6 x 10 hex
7   44 none  856060 lock washer
8   01 none  51327   mud flap
9   03 none  872018 rivet

 



# qty price  part# 
34.5 front fender TSM
1   1 none  55884 fender bare inox
2   1 none  853096 plain washer 6
3   4 $0.80 801119 bolt M6 x 10 hex
4   4 none  856097 lock washer
5   4 none  832087 nut
6   1 none  55862 fender mount
7   4 $0.80 801119 bolt M6 x 10 hex
8   4 none  856060 lock washer

 



A. 35.3 front hub 103 L2, LS no speedo
B.
35.5
front hub 102, 103, TSM
#   AB price  part#
1   10 none  56308   front hub for no speedo
1   01 none  60628   front hub
2   22 $5.00 69285   bearing cup
3   22 $5.00 69280   dust ring
4   11 $19.0 69417   axle M11 x 158, 153 at threads
5   22 $5.00 69284   cone
6   11
$2.00 00694   bag of 22 balls 7/32″
7   11 $3.00 69333   nut M11-1.0 x 5 hex19
8   11 45-35 68103   brake plate assy good-used
9   11 $3.00 01442   nut M11-1.0 x 5 hex17
0   01 $20.0 46709   speedo driver  11 x 2
0   01 $4.00 16676   speedo spacer 11 x 4
0   01 $3-$2 00000   speedo nut      11 x 10
10 10 $5.00 68127   no-speedo nut 11 x 16.6 hex17
11 11 $25.0 69275   brake shoe set 80 x 18 Leleu
12 22 $2.00 08703   brake spring
13 22 $3.00 69282   axle nut
14 22 none  853114 axle washer
15 22 $4-$3 68112   inspection plug

The speedo driver is 2.0mm thick at the axle. The speedo spacer is 4.0. The speedo lock nut is 10.0. That’s 16.0, about the same as the 68127 no speedo lock nut 16.6.

 



A. 36.1 front wheel 103 no speedo
B. 36.2 front wheel 103
C. 36.3 front wheel 102
D. 36.5 front mag wheel 103 SPR
E. 36.6 front wheel TSM

#  ABCDE  price  part#   n is 28
1   10000 none  55073 front wheel 103 no speedo
1   01001 none  58639 front wheel 103, TSM
1   00100 none  62962 front wheel 102
1   00010 none  64210 front mag wheel 103 SPR
2   11001 none  53187 rim 17 x 1.5 28-hole
2   00100 none  51488 rim 17 x 1.1 28-hole
3   11111 $2.00 44411 rim band (strip)
4   nnn0n
$1.50 54192 spoke ∅2.4 x 162 w/nipple
5   nnn0
$1.00 41858 spoke nut hex, ∅4.6, thread 0.55 French
6   11110 $11.0 43633 tube 2.25/2.50-17 fits 2.00
6   00001 $13.0 43289 tube 2.75/3.00-17 fits 2.50
7   11010 $39.0 69013 tire 2.25-17 Shinko SR704 .
7   11010 $39.0 69013 tire 2.25-17 Mitas/Sava B4 .
7   11010 $34.0 69013 tire 2.25-17 Kenda K261 .
7   11010 none  69013 tire 2.25-17 Mitas/Sava MC11 .

7   00100 $35.0 69006 tire 2.00-17 Vee Rubber 126 .
7   00100 $36.0 69006 tire 2.00-17 IRC NR58 .
7   00100 none  69006 tire 2.00-17 Mitas/Sava MC11 .
7   00001 $44.0 43642 tire 2.50-17 Mitas/Sava B4 .
7   00001 $27.0 43642 tire 2.50-17 Vee Rubber 021 .
7   00001 $42.0 43642 tire 2.50-17 Mitas/Sava MC11 .
11 00010 none  64381 brake plate
12 00010 $25.0 69275   brake shoe set 80 x 18 Leleu
13 00020 none  08703 brake spring
16 00020 none  68112 inspection plug
20 00010 none  68676 axle ∅10 x 158
23 00020 none  853114 axle washer
24 00020 none  59857 axle nut with shoulder
25 00020 none  68136 bearing 10 x 30 x 9
26 00010 none  68673 center tube
27 00010 none  68674 spacer

 


 Vintage motorcycle tank qtr-turn 40 external wing
37.1 gas tank TSM
# qty price   part#
1   1 none  61038   gas tank
2   1 $30.0 65526   gas cap chrome
2   1 $35.0 65526L gas cap black locking
2   1 $30.0 65526E gas cap chrome Esso
3   1 $15.0 65525   gas valve A2 10×1-down
4   1 $2.50 46635   cup with seal ring
5   1 $2.00 61764   clear fuel hose 3/16″ x 24″
6   2 none  61885   Peugeot sticker
7   1 none  61275   right stripe sticker
8   1 none  61276   left stripe sticker
9   2 none  888009 rubber stop
10 2 none  54918   mount sleeve
11 1 none  61940   mount rubber band

 
1,2. TSM gas cap, quarter-turn 60mm external-wing
3. TSM gas cap locking, 4. TSM gas cap Esso
5. TSM fuel petcock A2 made in Italy by OMG

 



A. 38.1 handlebar
B. 38.2 handlebar 
C. 38.1 handlebar
#  ABC price   part#    D. generic handlebar
1   100 none  56320 handlebar LVS
1   010 none  52711 handlebar SP
1   00none  61711 handlebar TSM
1   010 $25.0 52711 generic handlebar
2   222 $5-$3 54039 clamp
3   444 $1.00 801338 bolt M7 x 40 hex11
4   444 $0.60 834005 nut M7

 



A. 39.1 headlight 103 LS,LVS,L2 U2-U3,SPB,SPR
B. 39.2 headlight 103 SP, 103 L2 U1
C. 39.3 headlight 102, TSM
#  ABC price   part#    D. replaceable bulb headlight

1   100 none  63354   headlight CEV
1   010 none  60400   headlight Luxor
2   111 $6.00 73005   headlight grommet
3   100 none  68059   bulb sealed beam 6V 20w CEV
3   010 none  60321   bulb sealed beam 6V 25w GE 4767
3   111 $32.0 RBH-b   replaceable bulb headlight
3   001 $2.50 58996   bulb replaceable 6V 21w BA15s
4   101 2818 68060   bezel CEV 105 with wire
4   010 $75.0 68383   bezel Luxor 1710 with wire
5   101 $1.00 53108   bezel screw M5-0.8 & washer
5   010 $1.50 00000   bezel screw M5-0.9 & washer
6   505 $2.00 53107   W-clip CEV
6   050 $2.00 69886   W-clip Luxor
7   222 $1.00 801102 mount screw M6 x 20 hex
8   222 $0.50 56101   washer 6 outer teeth

9   010 $4.00 00000   adaptor ring

10 001 $18.0 63543   bulb socket CEV 04811
11 001 $2.00 63544   socket clip CEV
12 001 none  63545   reflector-glass CEV

 



# qty price 40.1 left control Magura .
1   1 none  56325 left control L5p 70’s note 1
1   1 none  56325 left control L5q 80’s note 2
1   1 $40.0 00000 left housing 12p 70’s silver
1   1 none  00000 left housing 12q 80’s silver
2   1 $25.0 55359 left lever used straightened
3   1 $0.70 55369 clamp bolt M6 x 16 allen
4   1 $4-$2 55362 pivot bolt 6/5 slot dome
5   1 $1.00 55363 pivot nut
6   1 $4.00 52551 anchor pin substitute
7   1 $2.00 55358 left grip
8   1 $14.0 68057 left lower choke lever
9   1 $2.00 68058 pinch screw M4 rounded tip
10 1 $7.50 68453 left helper spring

Note 1. Magura controls for US models have ¼”- 28 threaded brake light switch holes. Magura controls for Euro models do not have them.

Note 2. Magura controls for Peugeot, Solex and Hercules have M6-1.0 threaded bottomless brake cable holes, made for a cable adjuster. Most Magura controls have threadless bottomed brake cable holes, made for no cable adjuster.

 



A. 41.1 luggage carrier ’76-79 103 LS, LVS
B. 41.2 luggage carrier ’76-79 103 L2 U2, U3
B. 41.2 luggage carrier ’76-79 103 L2 U1
C. 41.3 luggage carrier ’78-79 103 SP
D. 41.4 luggage carrier ’80-83 103 SPB, SPR
E. 41.5 luggage carrier ’80-83 103 LS LVS L2
#  ABBCDE price  part#
1   100000 none  53225   carrier painted
1   011000 none  52159   carrier painted
1   000110 none  60557   carrier chrome 1-piece
1   000001 none  62560   carrier chrome 2-piece
2   200220 none  800825 rear screw 5 x 10
2   020002 none  808027 rear screw 5 x 16
2   002000 none  808036 rear screw 5 x 30
2   000220 none  808025 front screw 5 x 10
2   000002 none  808027 front screw 5 x 16
3   200220 none  856096 rear washer 5
3   022000 none  856100 rear washer 5
4   222220 none  832085 rear nut M5
4   000002 none  834007 rear nut M5
5   222000 none  51739   front protector short
6   222000 none  51514   rear protector long
7   000222 none  834007 front nut
8   002200 none  60419   rear spacer
8   000200 none  808036 spacer
9   000111 none  56270   mount bracket
10 000222 $5.00 51925   end plug
11 000222 none  00000   front washer
12 000001 none  62558   plastic cover

 



# qty price   42.1 mirror
1   1 none  63176 mirror clamp-on original

2   1 $20.0 63176 mirror 10″ clamp-on 56-9865

 



43.1 pedals
# qty price   part#
1   1 none  52226 pedal set French thread original

1   1
$16.0 52226 pedal set French plastic
1   1 $20.0 52226 pedal set French classic

 


x
A. 44.1 rear fender 103 LS, LVS

B. 44.2 rear fender 103 L2

C. 44.3 rear fender 103 SP
D. 44.4 rear fender 103 SP, SPB, SPR
E. 44.5 rear fender 102 SP, SPB
F.  44.6 rear fender TSM
#  ABCDEF price  part#
1   100000 none  00000
2   100000 none  00000
3   100000 none  00000
4   100000 none  00000
5   100000 none  00000
6   100000 none  00000 

 



A. 46.3   rear hub ’76-79 103 LS, LVS
B. 46.5   rear hub ’76-79 103 LS, LVS
C. 46.7   rear hub ’76-79 103 L2
D. 46.9   rear hub ’78-79 103 SP
E. 46.11 rear hub ’80-83 102 SP, SPB
F.  46.13 rear hub ’80-83 103 LS, LVS, SPB, TSM
#  ABCDEF price  part# drum-ID-axle bearing (no sprocket)
1   100100
$100  58562 ∅80-30-10 hub sealed ’76-79 103
1   010000 none  56309 ∅80-29-12 hub loose   ’76-79 103
1   001000 none  60696 ∅80-29-11 hub loose   ’76-79 103 L2
1   000010 $90.0 63499 ∅70-29-12 hub loose   ’80-83 102
1   000001 none  61166 ∅80-28-12 hub sealed ’80-83 103
2   200200 $6.00 68136 bearing 6200Z ∅10-30 x 9
2   020020 $10.0 69648 bearing cup ∅14-29
2   002000 $5.00 69285 bearing cup ∅13-29 L2
2   000002 $8.00 68661 bearing 6001-2RS ∅12-28 x 8
3   020020 $7.00 69680 dust ring ∅22-29
3   002000 $5.00 69280 dust ring ∅20-29 L2
4   100100
$25.0 68130 axle smooth x  10 x 180
4   010010 $17.0 69414 axle all-thread 12 x 180
4   001000 $22.0 69283 axle all-thread 11 x 180 for L2
4   000010
$20.0 69393 axle all-thread 12 x 150 (154 total)
4   000001 $22.0 68658 axle smooth x  12 x 182
5   020020 $19.0 69276 cone M12-1.0
5   002000 $5.00 69284 cone M11-1.0 L2
6   010010 $2.00 00690 bag of 26 balls 3/16″
6   001000 $2.00 00694 bag of 22 balls 7/32″ L2
7   010010 $2.00 69357 R lock nut M12-1.0 x 5 hex19
7   010000 $2.00 69357 L lock nut M12-1.0 x 5 hex19
7   001000 $3.00 01442 R lock nut M11-1.0 x 5 hex17
7   001000 $3.00 69333 L lock nut M11-1.0 x 5 hex19
7   000010 $2.50 01980 L lock nut M12-1.0 x 7 hex19
8   010000 $2.50 01980 R outer nut M12-1.0 x 7 hex19
8   001000 $3.00 69282 R outer nut M11-1.0 x 10 hex19
8   100101 $3.00 69278 R/L outer nut M12-1 x 10 hex19
9   100100 40-25 68252 brake assy ∅80-10 x 22 103
9   010001 45-30 68088 brake assy ∅80-12 x 23 103
9   001000 $45.0 68572 brake assy ∅80-11 x ?? L2
9   000010 55-40 63524 brake assy ∅70-12 x 20 102
10 111101 $25.0 69275 brake shoe set 80 x 18 Leleu
10 000010 $29.0 69274 brake shoe set 70 x 16 Leleu
11 222222 $2.00 08703 brake spring
12 001000 $29.0 00000 sprocket
∅94 36T 103 L2 U3
12 001000 $35.0 40947 sprocket
∅94 40T 103 L2 U2
12 111000 $35.0 48795 sprocket
∅94 48T 103 LS,L2 U1
12 110100 $38.0 51608 sprocket
∅94 52T 103 LVS U2,U3, SP U3
12 000100 $35.0 54443 sprocket
∅94 56T 103 SP U2
12 00000none  61443 sprocket
∅94 59T SPB,SPR,TSM U2,U3
12 000010 none  68855 sprocket ∅81 42T 102 SP,SPB U3
12 000010
$33.0 64150 sprocket
∅81 50T 102 SP,SPB U2
13 555555 $3.00 00620 sprocket bolt-washer-nut original

13 555555 $1.20 00620 sprocket bolt-washer-nut substitute
14 222222 $4.00 42982 chain adjuster-washer-nut
15 222222 $4.00 17035 chain adjuster rear plate
16 222222 $0.30 834010 chain adjuster nut
17 020022 $3.00 69278 axle nut M12-1 x 10 hex19
17 002000 $3.00 69282 axle nut M11-1 x 10 hex19
17 200200 $2.50 68134 axle nut M10-1 x 10 hex19

18 010000 $65.0 51415 axle set M12-1.0 x 180 .
18 000010 $63.0 50522 axle set M12-1.0 x 150 for 102
19 222222 $8-$5 68113 inspection plug
23 100100 $4.00 68135 left spacer ∅10-20 x 10
23 000001 $4.00 68659 left spacer ∅12-18 x 2.5

25 200200 $3.00 68132 outer nut M10 x 5 hex19
25 000002 $3.00 69278 outer nut M12 x 10 hex19 

26 100100 $15.0 68133 center spacer ∅10-14 x 67
26 00000$12.0 68257 center spacer ∅12-16 x 67
27 00000$00.0 00000 right thin spacer ∅12-16 x 1?

28 100100 $8.00 68131 right spacer ∅10-16 x 15
28 00000$9.00 68660 right spacer ∅12-20? x 11

Sealed Bearing Rear Axle Spacing Calculation
The sum of the part lengths must equal the frame length.

00000 48.4  00000 46.3
00000 48.4  00000 46.9  00000 46.13
00000 ∅12   00000  ∅10  00000  ∅12  red is guessed
68088 23.0  68252 22.0  68008 23.0 brake plate

69278 10.0  68132 05.0  69278 10.0 left nut
68659 02.5  68135 10.0  68659 02.5 left spacer
68661 08.0  68136 09.0  68661 08.0 left bearing
68257 67.0  68133 67.0  68257 67.0 center spacer
68661 08.0  68136 09.0  68661 08.0 right bearing
68679 23.0  68131 15.0  68660 13.0 right spacer
00000 00.0  68132 05.0  63278 10.0 right nut
—————————————————
0000 141.50000 142.00000 141.5    frame is 142

 



A. 47.3 rear suspension 103 LS,LVS
B. 47.5 rear suspension 103 SP,SPB,SPR
C. 47.7 rear suspension 102
D. 47.9 rear suspension TSM
#  ABCD price  part#
1   1100 none  51319   swing arm no coil mount ’76-79
1   0010 none  56804   swing arm 102
1   110none  68796   swing arm w/coil mount ’80-83
2   2222 none  44312   swing arm bushing
3   2202 none  50771   pedal shaft bushing
4   1101 none  801296 pivot bolt M10-1.0 x 170 (172)
4   0010 none  801151 pivot bolt M10-1.0 x 105
5   1101 none  48886   plug wire clamp
6   1101 none  832153 pivot nut M10-1.0
6   0010 none  832095 pivot nut M10-1.0
7   2000 none  51324   shock absorber
7   0200 none  59763   shock absorber 346
7   0200 none  61146   shock absorber 326
7   0020 none  61765   shock absorber
7   000none  61718   shock absorber
8   2000 none  801127 lower bolt M8 x 35
8   0200 none  801335 lower bolt M8 x 40
8   0010 none  61845   L low bolt M8 x ?? (no nut)
8   0010 none  801127 R low bolt M8 x 35
8   000none  801141 lower bolt M8 x 45
9   2212
 none  832083 lower nut M8
10 2222 none  853090 lower washer 8 plain
11 2212 none  856092 lower washer 8 inner teeth
12 1000 none  801116 upper bolt M10 x 200
12 0100 none  801223 upper bolt M10 x 190
12 0020 none  801335 upper bolt M10 x ??
12 000none  801161 upper bolt M10 x 35
13 2200 none  51754   upper inner spacer 10 x ??
14 2000 none  853116 upper outer spacer 10 x 4
15 2202 none  853105 upper washer plain 10
15 0020 none  853090 upper washer plain 10
16 1122 none  856093 upper washer inner teeth 10
17 1102 none  832095 upper nut M10
17 0020 none  832083 upper nut M10
20 0010 none  853330 upper outer washer
20 000none  853330 lower extra washer
21 0010 none  856093 pivot lock washer
22 0010 none  43963   pivot spacer

 



A. 48.2 rear wheel 103 L2
B. 48.3 rear wheel 102
C. 48.5 rear mag wheel 103 SPR
D. 48.6 rear wheel 103 SPB
E. 48.7 rear wheel TSM
F.  48.8 rear wheel 103 SP, LS, LVS

#  ABCDEF  price  part#   n is 28
1   100000 none  58637 rear wheel
1   010000 none  62963 rear wheel 102
1   001000 none  64211 rear mag wheel 103 SPR
1   000111 none  68755 rear wheel
2   100111 none  53187 rim 17 x 1.5 28-hole
2   010000 none  51488 rim 17 x 1.1 28-hole
3   111111 $2.00 44411 rim band (strip)
4   n00nnn $1.90
52951 spoke ∅2.7-2.4 x 167 w/nipple
4   
0n0000 $2.50 47143 spoke ∅2.7-2.4 x 171 w/nipple
5   nn0nnn
$1.00 41858 spoke nut hex, ∅4.6, thread 0.55 French
6   111101 $11.0 43633 tube 2.25/2.50-17 fits 2.00-2.25
6   000010 $13.0 43289 tube 2.75/3.00-17 fits 2.50-2.75
7   101101 $39.0 69013 tire 2.25-17 Shinko SR704 .
7   10110$39.0 69013 tire 2.25-17 Mitas/Sava B4 .
7   10110$34.0 69013 tire 2.25-17 Kenda K261 .
7   10110none  69013 tire 2.25-17 Mitas/Sava MC11 .

7   010000 $35.0 69006 tire 2.00-17 Vee Rubber 126 .
7   010000 $36.0 69006 tire 2.00-17 IRC NR58 .
7   010000 none  69006 tire 2.00-17 Mitas/Sava MC11 .
7   000010 $44.0 43642 tire 2.50-17 Mitas/Sava B4 .
7   000010 $27.0 43642 tire 2.50-17 Vee Rubber 021 .
7   000010 $42.0 43642 tire 2.50-17 Mitas/Sava MC11 .
8   001000 $12.0 68257 center spacer ∅12-16 x 67
9   001000 $4.00 68659 left spacer ∅12-18 x 2.5
10 001000 $3.00 69278 left nut M12 x 10 hex19
11 001000 none  68680 axle 12 x 182
12 001000 45-30 68088 brake assy ∅80-12 x 23 103
13 001000 $25.0 69275 brake shoe set 80 x 18 Leleu
14 002000 
$2.00 08702 brake spring
15 002000 $4.00 42982 chain adjuster-washer-nut
16 002000 $8.00 68661 bearing 6001-2RS ∅12-28 x 8
17 001000 none  68679 right spacer
18 002000 none  69278 axle nut
19 002000 $4.00 17035 chain adjuster rear plate
20 002000 $0.30 834010 chain adjuster nut
21 002000 $8-$5 68113 inspection plug
22 001000 none  61443 sprocket 56T black
22 001000 none  54443 sprocket 56T
23 001000 none  68678 sprocket bolt-washer-nut

 



# qty price 49.1 right control Magura .
1   1 none  56324 right control R5p 70’s note 1
1   1 none  56324 right control R5q 80’s note 2
1   1 $69.0 00000 right housing 13p 70’s silver
1   1 none  00000 right housing 13q 80’s silver
2   1 $20.0 55365 right brake lever
3   1 $22.0 55361 thumb lever
4   1 $27.0 55367 twist tube
5   1 $3.00 55368 friction plate, makes throttle stick, leave off
6   1 $0.70 55369 clamp bolt M6 x 16 allen
7   1 $4-$2 55362 pivot bolt 6/5 slot dome
8   1 $1.00 55363 pivot nut
9   1 $4.00 52551 anchor pin substitute
10 1 none  55364 right grip Magura ribbed 105mm
10 1 $12.0 55364 grip set replica
11 1 $3.00 68462 right helper spring

Note 1. Magura controls for US models have ¼”- 28 threaded brake light switch holes. Magura controls for Euro models do not have them.

Note 2. Magura controls for Peugeot, Solex and Hercules have M6-1.0 threaded bottomless brake cable holes, made for a cable adjuster. Most Magura controls have threadless bottomed brake cable holes, made for no cable adjuster.

 



# qty price 50.1 seat 102 SP, 103 L2, LS, LVS
1   1 $45.0 51297 saddle solo with seat post 25.4

# qty price 50.2 seat 102 SPB, 103 SPB, SPR
1   1 $120  59188 saddle long
2   1 none  63446 rear mount
10 1 none  52960 seat post 25.4 short

# qty price 50.3 seat 103 SP 
1   1 none  60146 saddle deluxe solo
2   1 none  51265 seat post 25.4 long

# qty price 50.4 seat TSM
1   1 none  61261 saddle lift-up long

 



A. 51.1 speedometer 103 LVS
B. 51.2 speedometer 103 SP,SPB,SPR
C. 51.3 speedometer 102
#  ABC  price  part#
1   111 none  56315 speedometer
2   111 $2.00 00168 bulb 6V 0.6w screw base
3   111 $23.0 46709 speedo driver
4   101 $23.0 52732 speedo cable 655
4   010 none  60562 speedo cable 690
5   111 $4.00 52701 rubber mount
6   111 $4.00 52699 mount plate
7   110 $5.00 56509 bulb socket
7   001 none  63340 bulb socket use 56509

 



A. 52.1 stand 103 L2, LS, LVS
B. 52.2 stand 103 SP, SPB, SPR
C. 52.3 stand 102
D. 52.4 stand TSM
# ABCD  price  part#
1   1000 none  55383 stand
1   0100 none  68795 stand
1   0010 none  62408 stand
1   0001 none  61982 stand
2   1111 none  37513 spring
3   1111 none  55324 spindle
4   1110 none  59101 nut
4   0001 none  834027 nut

 



53.1 steering gear
# qty price   part#    .
1   1
$43.0 51974 steering set
2   1 1810 48684 top cap chrome, press-in
3   1 $7-$5 51646 lock nut M25-1.0 x 5 hex32
4   1 none  856118 lock washer
5   1 $6-$4 91783 adjustable cone note 1
6   1 $8.00 91778 upper cup 30.0
7   1 $8.00 46840 lower cup 30.0
8   1 $8.00 14512 lower cone 26.7 id
9   2 $8.00 91502 ball cage original
9   2 $2.00 91502 bag of 26 5/32″ balls
9   2 $2.00 91502 ball cage #73, 16 5/32″

Note 1. The 91783 replacement adjustable cone has a little “nub” that must be ground off. It was for Peugeot bicycles that had a ring of holes washer.

 

 


x
54.1 tail and brake light

 

 

 


x
A. 55.3 telescopic fork ’76-79 103 L2 LS LVS
B. 55.5 telescopic fork ’78-83 103 SP SPB SPR
C. 55.7 telescopic fork ’80-83 102 SP, SPB
D. 55.9 telescopic fork ’80-83 TSM
E. 55.11 telescopic fork ’80-83 103 L2 LS LVS
#  ABCDE price   part#
1   10000 none  69894   fork assembly
1   01000 none  68377   fork assembly
1   00100 none  63521   fork assembly
1   00010 none  68691   fork assembly
1   0000none  63515   fork assembly
2   11111
 none  54031   top plate
3   11011 none  54025   yoke
3   00100 none  61747   yoke
4   20000 none  54050   fork tube
4   02020 none  60519   fork tube
4   0020none  54018   fork tube
5   22222 none  856107 lock washer

 

 



A. 56.1  B. 56.2 C. 56.3 tools, pump
#  ABC price   part#    .
1   333 $3.00 45192 tire lever
2   111
$3.00 00714 wrench 8-10
3   111 none  40596 spark plug wrench
4   111 none  00532 repair kit
5   001 none  52733 tool bag
6   001 none  61851 bag strap
7   001 none  01105 box of patches
8   001 none  00720 patch glue
9   001 none  53099 hose for shraeder valve USA
9   110 none  00000 hose for presta valve Euro
10 100 none  53022 pump ∅22 x 250 presta hose
10 010 none  53068 pump ∅22 x 300 presta hose
10 001 none  60733 pump ∅22 x 250 shraeder hose
11 110 $3.00 33202 presta-to-shraeder adapter

 



57.2 transmission (chain)
# qty price   part#
1   1 none  17550 freewheel 18 tooth standard
1   1 none  39026 freewheel 16 tooth
1   1 none  00586 freewheel 20 tooth
2   1 none  91191 pedal chain
3   1 none  00175 master link
4   1 none  44535 motor chain
5   1 none  18519 master link 

6   1 none  48660 pedal chain tensioner
7   1 none  856101 lock washer
8   1 none  832087 nut

 

 

 

 

 

 

 

 

 


Puch Parts

August 18, 2012

  
updated 2024-07

 

Shared Parts: Many parts on Puch mopeds are shared by other European brands. Shared parts such as bulbs or tires are listed in separate sections according to what they do or who makes them. For example, parts for a Puch magneto are in Bosch magnetos, parts for a Puch carburetor are in Bing carburetors. Here are the shared parts sections that contain Puch parts.

 

 



1975-86 Puch Maxi and Magnum series,
and rebrands Sears, JC Penney, Murray

 
US models 1. ’78 Puch Maxi, 2. ’78 Puch Maxi Luxe, ’78 Puch Newport


US models 1. ’78 Sport MkII, 2. ’78 Magnum XK, 3. ’78 Magnum MkII


US models 1. ’78 Sears Free Spirit, 2. ’78 JC Penney, 3. ’80 Murray


1. ’69 Puch Maxi (Euro), 2. ’78 Puch GN (US model)

 

 


Engine Parts

Brands/Austria/Puch/ E50 Engine Parts 

Brands/Austria/Puch/ ZA50 Engine Parts

Brands/Austria/Puch/ Exhaust

Parts/Engine/ Pistons and Rings

Parts/Engine/ Bearings and bushings

Parts/Engine/ Seals and seal rings

Parts/Engine/ Nuts keys shims clips etc. 

Parts/Carburetor/Bing/ Bing 1 Puch
This “round Bing” carburetor was on Puch Maxi since 1969. There are other round Bings.

Parts/Carburetor/Bing/ Bing 15, 17, 18
This “square Bing” carburetor was on some Puch models since 1983.  

 


Frame Parts

Parts/Frame/ Gas Valves

Parts/Frame/ Gas Caps

Parts/Frame/ Steering Parts

Parts/Frame/ Covers

Parts/Frame/ Shocks, Seats

Parts/Frame/ Forks, Swingarms

Parts/Controls/ Magura

Parts/Cables/ Puch Cables

Parts/Drivetrain/ Pedal Parts

Parts/Drivetrain/ Sprockets

Parts/Drivetrain/ Chains

Parts/More/ Reflectors

Parts/More/Speedometer/ VDO

Parts/More/ Fork Locks and Keys/European Locks

 

 

 


Wheel Parts

Parts/Wheels/ Tires and Tubes

Parts/Wheels/ Leleu Wheel Parts 
Leleu made the ’75-86 spoke wheels and the ’79-86 “5 Star” mags.

Parts/Wheels/ Grimeca Wheel Parts
Grimeca made the ’77-79 “Snowflake” mag wheels.

Parts/Wheels/ Brakes

Parts/Wheels/ Spokes

Parts/Wheels/ Wheels



 


Electrical Parts

Parts/Electrical/ Switches

Parts/Electrical/ Bulbs

Parts/Electrical/ Headlights

Parts/Electrical/ Tail Lights

Parts/Electrical/ Horns, Wiring

Parts/Ignition/ Plugs, Wires, Coils

Parts/Ignition/ Points, Condensers

Parts/Ignition/ Bosch Magneto Parts

 

 

 

 

 

 

 

 


Headlights

July 14, 2012

 

Contents:
1. Sealed beam SB 
2. Replaceable bulb RB 
3. Converting SB to RB 
4. Headlights and Parts
    4a. CEV made in Italy
    4a. Saturnus made in Slovenia
    4b. Luxor made in France
    4c. ULO made in Germany
    4d. Taiwan made in Taiwan
    4e. Honda made in Japan

 

 

Prices are colored bright green for new, and dark green for good-used items.

 


1. Sealed Beam SB Headlights

Sealed beam means the entire glass lens in front and mirror reflector in back, are evacuated of air. The bulb cannot be replaced without replacing the whole glass. These 4.5 inch round head lights, sealed beam or non-sealed, interchange with some tractor lights, auto and motorcycle fog lights, forklift, golf cart, and utility vehicle lights. There are even clear plastic 4.5″ round 12V landscaping lights that can interchange. 

Sealed beam 4667-1  
1. 171, 2. 172, 3. 4667, 4. 4667-1, 5. 4568, 6. 4415

SB Headlights, 4.5 inch round
# price make part# volts watts  beam  connectors

1 none   CEV 171    6V 20w   normal  2-rear blades
2 none   CEV 172    6V 20/20w  hi-lo  3-rear blades
3 none   GE 4667    6V 18w   normal  2-rear blades 
4 $15.0 GE 4667-1 6V 18w   normal  2-side blades note 1
0 none   GE 4767    6V 25w   normal  2-rear blades Peugeot 103 SP
0 none   We 4158    6V 25w   normal  2-screws Motobecane 76-77
0 $17.0 We 4583    6V ?? w   normal  2-screws note 2
0 $17.0 GE 4776  12V 25w   normal  2-screws
5 $15.0 We 4568  12V 25w   normal  2-screws Motobecane 78-80
0 $15.0 Wa 4416  12V 30wspot light  2-screws
6 $17.0 Wa 4415  12V 35w   normal  2-screws
0 $20.0 Wa 4440  12V 40/40w  hi/lo  3-rear blades

 

Note 1. To use a 4667-1 with 2 side blades on a bike with a 2 or 3 rear blade plug, the individual connectors must be removed from the plug. A tiny screwdriver must push in the barb that keeps the connector from backing out.

Note 2. We is Westinghouse, Wa is Wagner

 


2. Replaceable Bulb RB Headlights

The bulb is not sealed in. It can be removed and replaced without replacing the whole glass, at a much lower cost. 

RB-a/b/c headlights take automotive bulbs with a BA15s base. Bulbs with this base have an 18 to 27 watt rating. That matches the headlight power output of most mopeds. There are three bulb choices, 12V 27w (1156), 6V 21w and 6V 18w (1129). The bulbs are for car turn signals. The 1156 12 volt bulb is sold in every US auto parts store and in some convenience stores. It works on 6 volt bikes but is dimmer.

RB-a/b/c headlights are offered in single filament only, for three reasons. 1) The socket requires a bulb with equal nubs. Common dual filament USA auto bulbs have unequal nubs and unequal filaments. 2) Most moped generators require about 20 watts for each filament. There are 21/5 watt dual filament, but on a generator-powered moped that would quickly burn out the 5W filament, because the generator makes 20 watts. The generator watts must match the total bulb watts, or there will be an under or over-voltage. A 5 watt headlight would get super bright from an over-voltage, and soon burn out, in a few minutes. 3) There are plenty of automotive dual filament headlight bulbs, but they have too many watts and the wrong type of socket.

RB-Ha/b/c/d/e headlights are for mopeds with stronger generators, or motorcycles with moped-size 4.5″ headlights. The bulb is a halogen type. They run hot and require the glass to be clean and free of fingerprints. 12V 55W H3 bulbs are easy to get at USA auto stores. The bulb socket screws onto metal back reflector.

RB-Ha/b/c/d/e headlights are offered in single filament only (no hi and lo beam).

 

    
1-2. CEV 171R, 3. RB-a/b/c, 4. RB-Ha/b/c/d/e

RB Headlights, 4.5 inch round
#  price  part# volts watts bulb

1 none   cev171R 6V 21w  6V21
3 $32.0 RB-a      6V 18w  1129
3 $32.0 RB-b      6V 21w  6v21
3 $32.0 RB-c    12V 27w  1156
4 $28.0 RB-Ha   6V 25w  H3
4 $28.0 RB-Hb   6V 35w  H3
4 $25.0 RB-Hc  12V 25w  H3
4 $25.0 RB-Hd 12V 35w  H3
4 $25.0 RB-He 12V 55w  H3

#  price     part#   volts watts  RB Headlight Parts
$17.0 cev04811 bulb socket for CEV 171R 
$1.50 cev18890 socket clip for CEV 171R
$2.00 cev10343 w-clip for CEV rim, uses 4-5
2 $2.00 SAE1129   6V 18w 1129 incandescent bulb
2 $2.50 H101C      6V 21w 6V21 incandescent bulb
2 $2.00 SAE1156 12V 27w 1156 incandescent bulb

4 $7.00 H3.0625   6V 25w H3 halogen bulb

4 $7.00 H3.0635   6V 35w H3 halogen bulb
4 $5.00 H3.1225 12V 25w
H3 halogen bulb
4 $5.00 H3.1235 12V 35w
H3 halogen bulb
4 $2.00 H3.1255 12V 55w H3 halogen bulb

 


3. Sealed to Non-sealed Conversion

Sealed beam conversion: This upgrade conversion is for sealed beam headlights with a metal back side, not glass. It is a service procedure, not a part replacement. Any metal-backed sealed beam headlight can have a 1 inch hole cut in the back. The hole accepts a snap-on bulb socket. The socket holds an easy to get, low cost automotive bulb, 1156 or compatible. When the bulb burns out, the entire glass does not have to be changed. This is a big advantage.

Metal back: CEV 4.5 inch round headlights with metal backs, can be converted. So can vintage Japanese headlights with metal backs, like most ’60’s to 80’s small Hondas and Yamahas have. 

Same plug: When Myrons Mopeds performs the conversion, the wires are transferred over so they still plug in the same way as before.

Hi-lo becomes lo-lo: The high and low beam wires are connected together, so the hi-lo switch does not change anything. The benefit is there are many bulb choices that are inexpensive and easy to get.

Snap-on bulb socket: If you want to perform the conversion, the bulb and snap-on bulb socket can be ordered separately. It has spring loaded wings that hold it in a one inch hole. That is the size just big enough to pass an 1156 bulb through. The snap-on bulb socket has only one wire. A second wire must be soldered to the metal socket. If the 2 or 3 blade plug from the old headlight is transferred to the RBH wires, the bike wires and plug will remain the same.

 

  Honda Express headlight upgrade
1. CEV 171 upgraded,  2. CEV 172 upgraded, 3. Honda Express

# 0,0 price   part#  Convert sealed beam to RB 
1,2,3 $7.00 E8764  snap-on bulb socket for 1″ hole
1,2,3 $2.00 SAE1129   6V 18w 1129 incandescent bulb
1,2,3 $2.50 H101C      6V 21w 6V21 incandescent bulb
1,2,3 $2.00 SAE1156 12V 27w 1156 incandescent bulb
1 00  $32.0 service  SB 6V 21w    to RB 6V 21w
2 00  $32.0 service  SB 6V 21/21 to RB 6V 21w
3 00  $32.0 service  SB 6V 20/20 to RB 6V 21w

The service takes one day. Return shipping costs $11 (to USA).

 

 

 


4. Headlights and Parts

 

# price each  Headlight Clips takes 4-5
1 $2.00
CEV w-clip CEV#10343
2 $2.00 Luxor w-clip MB#54132
3 $2.50 ULO w-clip Puch#349.3.53.809.1
4 $2.00 Taiwan w-clip
5 $1.50 large w-clip

These can be bent slightly to adjust the tension.

 

 


CEV 4a. CEV Headlights

C.E.V. electrical components are made in Italy since the 1920’s by Fratelli Pagani (Pagani Brothers). CEV lights, switches, speedometers, and magnetos are used on most 1970’s and 80’s European mopeds. C.E.V. is a trade mark that stands for Costruzioni Elettromeccaniche Venegonesi. English translation: Venegonese Electromechanical Constructions. Venegono Inferiore and Venegono Superiore are small municipalities within the Province of Varese in northern Italy. In the 2000’s CEV became part of ZADI.

 


CEV 4.5 inch Round Headlights

The chrome ring says “Tipo 105″ which is 105 mm at the lip of the glass, and 112 mm (4.5 inch) at the edge. The 4.5” size is also on farm equipment and auxillary vehicle lights.

 

CEV headlight 1211 
1   $0.50  18541   screw 3mm for plastic (takes 3)
2   $37.0  4910    glass lens/reflector 1211
3   $10-5  4909    pancake housing for 1211, black  
4   $0.25  3444    washer M6 lock 
5   $0.50  3171    bolt M6 x 20 hex
6   $3.00  19782  rear cover plate for 1211
7   $45.0 1211    thin HL black RB with 6V 21w bulb

CEV headlight 2143 Sealed beam 4667-1

CEV headlight 2157
8   $0.50  3309    bolt M5 x 15 slot head
9   2818  4522    ring bezel CEV Tipo 105 new
10 $2.00  10343  spring w-clip CEV type (takes 4-5)
11 $35.0  4525.6 short bucket black
11 $75.0  4525.6 short bucket chrome
12 $70.0  2143    short HL black SB, 4667-1 glass

CEV headlight 2152
13 none    2152       short hi/lo HL black SB, CEV 172 glass
14 none   10626.5  bulb, festoon 6V 1.5W, hi-beam indicator
15 $7.00  0007.12s socket, hi beam indicator, no  jewel
16 $18.0  0007.12  jewel, hi beam ind. no socket, new
17 none    4630.2    short hi/lo bucket black

CEV headlight 2139 Sealed beam 4667-1

CEV headlight 2158

18 $70.0  0096    bullet bucket black
18 $65.0  0096c   bullet bucket chrome used
19 90-75 2139    bullet HL black SB, 4667-1 glass

The CEV 2158 bullet shaped replaceable bulb headlight comes with a block off plate over the speedometer hole. Any 60 mm round speedometer fits into the hole, such as CEV, VDO, Huret, or Veglia. The glass is generic, not CEV, like in the photo.

CEV headlight 2155
20 none   2155     bullet hi/lo HL black SB, CEV172 glass
21 $65.0 0096.3  bullet hi/lo bucket black
2
1 $65.0 0096.3s bullet hi/lo bucket silver
21 $65.0 0096.3k bullet keyhole bucket silver

22 $0.00 2157     short HL black RB, generic glass
23 $100  2158     bullet HL black RB, generic glass

24 $3.00 19793   cover for speedo hole, black, snaps on 
25 none   18528   3-prong plug socket 
26 $1.50 18529   female blade connector, wider type for headlight

 

 


CEV and Saturnus Rectangular Headlights

CEV Saturnus old

Both CEV and Saturnus made rectangular head lamps for Tomos mopeds 1989 to 2017. They use a large base 12V 25/25w BA20d hi-lo bulb. They are wider than the older round lights, but not as tall. Note how the CEV glass has lots of certifications on it, including SAE and DOT. Then notice how the Saturnus glass has only the E10 certification.

 

1989-2013 Tomos head lamps, L CEV, R Saturnus CEV rectangular head light complete 
1. CEV 322 and Saturnus, 2. CEV 322

 

CEV rectangular headlight parts
#   Tomos#   price   Saturnus Rectangular
0    227100   $40.0 Saturnus rectangular headlight
1    227100a  $5.00 Saturnus housing upper half
1l   227100b  $5.00 Saturnus housing lower half
2    044701   $5.00 bulb 12V 25/25w
2    232942   $5.00 bulb 12V 35/35w

3    227102   none   Saturnus bulb socket 
4    227103?  none   Saturnus socket clip
5    227435c  $1.00 M6 nut-plate (2 ea)
6    031995   $0.20 M6 washer (2 ea)
7    026288   $0.80 M6 x 16 hex bolt (2 ea)

8    227101?  $40.0 Saturnus headlight glass bare
9    227449   $1.00 screw A3.5 x 32 phillips (2 ea)

#   Tomos#   price   CEV 322 Rectangular
10  227435   $45.0 CEV 322 rectangular headlight
11  227435a  $5.00 CEV housing upper half
11l 227435b  $5.00 CEV housing lower half
12  044701   $5.00 bulb 12V 25/25w
12  232942   $5.00 bulb 12V 35/35w

13  227448   $35.0 CEV bulb socket clipless type
15  227435c  $1.00 M6 nut-plate (2 ea)
16  031995   $0.20 M6 washer (2 ea)
17  026288   $0.80 M6 x 16 hex bolt (2 ea)
18  227447   $70.0 CEV 322 headlight glass bare
19  227449   $1.00 screw A3.5 x 32 phillips (2 ea)

 

 


4b. Luxor Head Lights

Luxor head lights, made in France, are on all Motobecane and some Peugeot mopeds. The bezel ring and clips do not interchange with CEV. 

Luxor Headlight for Peugeot 103 SP

# price  Peugeot# Headlight for Peugeot 103 SP
none   6040  Luxor headlight complete
$5.00 7300  Luxor Peugeot grommet
none   6032  SB headlight 4767 6V 25w sealed beam
$32.0 6032r RB headlight, with 6V 21w replaceable
75306838  Luxor 1710 ring/bezel
4a $4.00 0000  Luxor inner adaptor ring
1- .50 0110  M6 x 12 hex bolt
$0.25 5610  M6 lockwasher
$2.00 6988  Luxor W-clip, takes 4 or 5  
8  3515 0000  Luxor bucket, wrinkle black

 

Luxor Headlight for Motobecane
# price    MB#  Headlight for ’75-77 Motobecane (6V)
1   $45.0 53762  HL assy white w/rot. switch
2   602053433  Luxor 1710 ring/bezel
3   $1.50 19569  M5-0.9 x 15 (coarse) screw
4   none   53431  SB headlight 4158 6V 25w
4   $32.0 53431r RB headlight, with 6V 21w replaceable
5   $3.00 53432  Luxor inner adaptor ring
6   $2.00 54132  Luxor W-clip, takes 4 or 5
7   $1.50 18324  M8 x 1.25 x 16 hex bolt
8   $0.70 00137  M8 toothed lockwasher
10 $10.0 53628  bucket bare, white, for rotary
12 $00.0 53534  rotary switch, 6V system

 

Luxor Headlight for Motobecane
# price    MB#  Headlight for ’78-80 Motobecane (12V)
1   $45.0 54331  HL assy flat black w/slide switch
2   602053433  Luxor 1710 ring/bezel
3   $1.50 19569  M5-0.9 x 15 (coarse) screw
4   none   54129  SB headlight 4568 12V 25w
4   $32.0 54129r RB headlight, with 12V 27w replaceable
5   $3.00 53432  Luxor inner adaptor ring
6   $2.00 54132  Luxor W-clip, takes 4 or 5
7   $1.50 18324  M8 x 1.25 x 16 hex bolt
8   $0.70 00137  M8 toothed lockwasher
10 none   54133  bucket bare for slide sw, white
10 $10.0 54291  bucket bare for slide sw, flat black
10 none   54316  bucket bare for slide sw, gloss black
12 $00.0 21439  slide switch, 12V system

 

 

 

 

 


ULONiox4c. ULO-Niox

Niox German-made head light fixtures are made for ULO German-made rings, housings, and clips. They do not interchange with CEV. On US mopeds, Niox 4.5″ round headlights in a ULO housing were on ’78-81 Puch Magnum, ’76-80 Solo Odyssey and Kreidler. Niox square headlights were on 1984-86 Puch Maxi Sport LS, Maxi Sport LS II, Cobra, Cobra II, and Austro Daimler. 

 
#   price   Puch part#       ULO-Niox Round Headlight 
1   $80.0 349.3.53.800.0 ULO round HL assembly
2   $2.500000 903.0773  bulb 6V 21w BA15s  
3   $25.0 349.3.53.803.0 ULO ring/bezel
4   $2.50 349.3.53.809.1 ULO clip takes 4
5   4535 349.3.53.808.0 Niox round lens/reflector
6   $18.0 349.3.53.819.2 Niox bulb socket
8   $30.0 349.3.53.801.2 ULO bucket/body
9   $0.200000 900.3271  M6 washer
10 $0.8000000    24948  M6 x 16 hex bolt
11 $7.00 349.3.53.813.1 ULO rubber cover
#   price   Puch part#       ULO-Niox Square Headlight 
22 $4.50 000.0.00.000.0 bulb 6V 15w plate type
25 $00.0 000.0.00.000.0 Niox square lens/reflector

 

 

4d. Taiwan Headlights

Taiwan head lights, made in Taiwan, are on General, Angel, Indian, etc. The rim does not interchange with CEV. The Taiwan spring “W” clips are different than CEV ones.

#   price   Indian#       Taiwan Round Headlight 
9   none   D210-00-50 SB headlight 6V25W 4767
9a $32.0 D210-subst. RB-b headlight 6V21w
10 $30.0 F350-00-50 ring/bezel chrome
11 $2.00 F352-00-50 w-clip (takes 4-5)
12 none   F351-00-50 housing (bucket) chrome
12 $40.0 F351-subst. housing (bucket) black
13 none   F354-00-50 wires hole grommet
13 $1.50 F354-subst. slit hose substitute
22 $2.00 H650-90-50 phillips-raised-flat screw M5 x 9

 

 


4e. Honda Headlights

 

 

Honda NC50/PA50 Headlight Repair

The plastic mounts on Honda Express NC50 and Hobbit PA50 plastic headlight housings often break. That has consumed the supply of replacement headlight housings. 

Here is a way to repair and re-use the broken housing:

Two metal brackets are added outside of the broken mounts. These have rubber grommets that cushion and protect the plastic headlight shell from cracking. But they could also be without grommets.

 

 

 


Bianchi, Snark, Italvelo

July 13, 2012

   Bianchi      made in Italy by Italvelo or Italtelai      Minarelli V1 or Morini  MO1 or MO2 engine

Italtelai smallItalveloBianchi, the worlds oldest still-operating bicycle manufacturer, celebrated it’s 125th anniversary in 2013. Millions of ciclisti worldwide ride the celeste green machines.

1977 Bianchi Matic Morini MO-1 engine

1977 Bianchi Stardust, Morini MO-1 engine

 

 

1977 Snark Eagle
Minarelli V1 engine 1hp

Bianchi moped models include the Bianchi Eagle 30 (or 25 or 20), made by Italvelo, with Minarelli V1 engine. It is the same as a Snark. See Snark, in Misc. Italian Mopeds.

Left, a sweet Bianchi Stardust (says Bianchi Matic), made by Italvelo, with Morini MO-1 engine. Not shown, the top tank Bianchi Satellite, made by Italtelai, with Morini MO-1 or MO-2 engine.

 

 

1977 Snark Eagle
Minarelli V1 engine 2hp

Bianchi components: Minarelli V1 (Snark models) or Morini MO-1 or MO-2 engine (Bianchi models), Dellorto SHA 14/12 (or 14/9) carburetor, CEV lights and switches, Domino controls and levers, Grimeca hubs and brakes, CEV 6932 magneto (on Minarelli), Dansi magneto (on Morini), CEV speedometer with LH driver (step thru models) or Huret speedometer with LH driver (top tank models).

Huret

 

 

 


Snark      made in Italy by Italvelo or Italtelai     Minarelli or Morini

1977 Snark Flyer

1977 Snark Flyer

Italtelai smallItalvelo

 

Snark is a fictional animal in the Lewis Carroll nonsense poem, “The Hunting of the Snark”. It was a trade name made up by Snark Moped, Inc, 300 Milik St, Carteret, New Jersey 07008. The Snark Satellite and Bianchi Satellite, made by Italtelai, are the same as Pacer Super Sport and Arciero top tank mopeds, all with Morini Franco Motori engines.

 Left, the Snark Standard (bottom blue) and the Snark Deluxe (top red), with Minarelli V1 engine, are made by Italvelo. A Snark Deluxe is the same as a Bianchi Stardust. See Bianchi above.

 

1979 Snark Flyer

1979 Snark Flyer

1978 Snark top tank

1978 Snark top tank

Snark fork

Snark fork

 

1978 Snark Satellite Morini MO-2 engine

1978 Snark Satellite
Morini MO-2 engine

 

 

 

 

 

 

 

 

 

Huret

Snark components: Morini MO-1 or MO-2 engine, Dellorto SHA 14/12 (or 14/9) carburetor, Domino chrome levers/controls, Dansi magneto, CEV electrics, Grimeca hubs with 90mm drum brakes, 11mm axles, CEV speedometer (Huret on top tank) with LH driver.

 

 


Italvelo

Italvelo    made in Italy by Italvelo    Morini MO-1 engine

 

Italvelo is not in the Wheels of Italy Motorcycle Encyclopedia, perhaps because they made mostly bicycles. Italvelo made Aspes, Bianchi, Snark, Italvelo, Velomec step-thru mopeds. See Aspes, Snark and Velomec in Misc. Italian Mopeds. The list grows…

1977-78 Italvelo I-78, Morini MO-1 engine
CEV speedometer with blue face, PV controls (black levers)

1977 Italvelo moped, Morini MO-1 engine
Huret speedo (white), Domino levers (chrome)

 

 

 

 

 

 

 

 

 

 

 

Italvelo components: Morini MO-1 engine, Dellorto SHA 14/12 carburetor, Grimeca hubs, brakes, 11mm axles, CEV lights and switches, Domino or PV controls, Huret or CEV speedometer with LH driver.

HuretPV controls

 

 

 

 


Testi

July 13, 2012

 Testi    made in Italy by Testi    Minarelli V1 engine

History: Testi is an Italian surname that means “texts” or “verses”. Read more at Registro Storico Testi (Testi Historic Register).

Testi and Minarelli learned about two-stroke engines from Sachs: Umberto Testi’s son Erio Testi worked in his father’s bicycle factory until 1953, when he was sent to Austria, at Fichtel and Sachs, to learn about small two stroke engines. After Erio returned, he transferred the two stroke engine knowledge to his friend Vittorio Minarelli. Vittorio then later went on, after years of automotive engineering study and practice, to form Fabricca Bologna Minarelli FBM, which sometime later became the successful Motori Minarelli. That is why all Testi’s have well-made Minarelli engines.

Testi makes Gitane, Cosmo Amico, Silver Foxi, and other minor brands. Like Minarelli, they were modest and “behind the scenes”, content to sell their products “plain” so that marketing companies could put their own names and logos on. Marketing names wanted you to think they made it themselves, so they would hide the true maker identities.

 


USA Models

1977 Testi Mini Cricket
VIN plate location

1977 Testi Mini Cricket “Autumn Reflection”, provided by B. Small

 

 

 

 

 

1977 Testi VIN plate

 

 

 

 

 

 

 

 

1977 Testi Mini Cricket and 1978 Testi Cricket

Comparing all of these photos, including the European models, you can see the Cricket is more heavy duty than the Mini Cricket, thanks to a reinforced frame, stronger rear shocks, wider fenders and tires. 

The original controls on most Testi mopeds are made in Italy by PV. But the 1977 Mini Cricket is shown with German-made Magura controls. That is likely an upgrade, because the PV controls break easy.

 

 

 

1978 Testi OKS V1 Minarelli V1 engine

1978 Testi Gran Prix
Minarelli V1 or V2

1980 Testi Cricket V2 Minarelli V2 variator eng

1980 Testi Cricket V2
Minarelli V2 engine

The elusive Minarelli V2 variator engine is 100 times less common than V1. Here is one.

 

 

 

 

 

 


Non-US Models

Testi Cricket

Testi Cricket
(Euro) monotrave frame

Testi Mini Cricket V1

Testi Mini Cricket V1
(Euro) monotrave style

1981 Testi Cricket 4M Minarelli 4-spd manual

1981 Testi Cricket 4M
Minarelli 4-spd manual
(Euro model)

 

 

 

 

 

 

 

 

 

Veglia smallPV controlsTesti components: Minarelli V1 (or V2) engine 20(1.0hp), 25(1.5hp), 30mph(2.0hp) versions, Dellorto SHA 14/12 (or 14/9) carburetor, CEV lights and switches, Domino or PV controls and levers, Grimeca hubs and brakes, CEV 6932 magneto, CEV or Veglia speedometer with LH driver.


Rizzato Parts

July 13, 2012
1978 Califfo moped made by C. Rizzato Padova, Italy distributed by Promark Products Ohio USA

1978 Califfo moped made by Cesare Rizzato
distributed by Promark Products Ohio USA

Rizzato       made in Italy by Cesare Rizzato

The famous Atala bicycle company was founded in Italy in 1921 by Cesare Rizzato. In the 1970’s the Cesare Rizzato and Company produced mopeds in Padova, Italy.

Rizzato Califfo was imported to the US by Promark Products, in Ohio USA. Components: Dellorto SHA 14/9 or 14/12 carburetor, Domino 70’s chrome controls with “wrap-around” type throttle, Grimeca 90mm hubs and brakes, 11mm axles, CEV lights, CEV round chrome switches, CEV handlebar mount speedometer with LH driver.

1978 Rizzato Callifo Rizzato 1-spd engine

1978 Rizzato Califfo
Rizzato 119 engine

 

 

 

 

 

 

 

 

Rizzato La Mopette was imported to the US by G.B. Enterprises, in 6535 N Clark St, Chicago, Illinois USA.

1978 Rizzato La Mopette

1978 Rizzato La Mopette

1978 Rizzato La Mopette

1978 La Mopette

1978 Rizzato La Mopette sold by G.B. Enterprises in Chicago

La Mopette sold by G.B. Enterprises

 

 

 

 

 

 

 

 

1978 Rizzato La Mopette ID badge

1978 La Mopette ID

1978 Rizzato cylinder

Rizzato 119 cylinder
piston port induction

 

 

From the photos it is obvious that at least most of the La Mopette parts are the same as Califfo. But some things are not visible and therefore uncertain.

 

 

 

 

 


Rizzato 119 engine

Rizzato Callifo left side

Rizzato 119 motor left

Rizzato Califfo right side

Rizzato 119 motor right

 

 

 

 

 

 

 

Rizzato Engine

 

 


1978-80 Rizzato Califfo (US model) Parts List

After about 1980, ’78-80 Rizzato Califfo mopeds and parts were distributed by Califfo American, Inc. in Norwalk Ohio USA. Their parts list below gives many specifications, thankfully. So equivalent parts can possibly be found. 

After 1982, ’78-80 Rizzato Califfo mopeds and parts were distributed by Growth Products, Inc. at 124 Lake St, Crystal Michigan 48818 USA

 

 

 


Other Rizzato Models (non-US)

1980 Rizzato Califfo 80 with case-inducted Rizzato 122 motor

1980 Rizzato Califfo 80, Rizzato 122 motor

1980 Rizzato Califfo 80

1980 Rizzato Califfo 80
is still 49cc under 2hp

Rizzato 122 motor

Rizzato 122 motor
case reed induction

 

 

 

 

 

 

 

 

90's Rizzato Califfone tubone type frame

90’s Rizzato Califfone
tubone type frame
(Euro model)

1998 Rizzato Buffalo (Euro model)

1998 Rizzato Buffalo
(Euro model)

Rizzato Buffalo engine

Rizzato Buffalo engine

These late 1980’s and later Rizzato mopeds were not sold in the USA. So parts for these are only known by pictures and/or customer’s measurements, in some cases. Many of the things look familiar.

 

 

 

 

 

 

 


Pacer

July 13, 2012

Pacer               made in Italy by Italtelai            Morini MO1, MO2 or M1 engine

PaItaltelai smallcer is not in the WoI Encyclopedia, but Italtelai is. Italtelai began in 1972, and means “Italian frames”. They made chassis for Arciero, BianchiPacer, Portofino, Snark, and other US export models. They all used Motori Morini Franco engines and Spisni Franzoni forks. 

 

Pacer History

Before 1976 there were only a handful of mopeds sold in the US, mostly major brands like Piaggio, Peugeot and Puch.

In 1976 US laws for mopeds were established, amid high demand for fuel efficiency. This allowed many dozens of brands to be imported in 1976-77.  Americans were afraid that gasoline would be in short supply so they bought small cars, small motorcycles, and mopeds. 

Pacer small

01. PI service manual: 1976-77 Pacer mopeds, made by Italtelai were first imported to the USA and distributed by Portofino International Inc, PI, at 55 Lamar St, West Babylon, New York. The PI service manual does not have any brand name or date, but shows a ’72-75 Morini Gyromat engine (with a ’72-79 aluminum cylinder). The engine on the bike was a ’76-77 Morini Gyromat, same as 1972-79 Morini MO1.

 

02. PMBI owners manual: In 1977, PI became Portofino Moped & Bicycle International Inc, PMBI, at 495 Smith St, Farmingdale New York. The PMBI owners manual does not have any brand name or date but shows a 1972-79 Morini MO1 engine. That was the engine on the bike.

 

03. PMBI-CPS service manual: In 1977-78, PMBI became PMBI-CPS, at the same address. The PMBI-CPS service manual does not have any brand name or date. It shows a Gyromat engine but also shows a 1972-79 Morini MO1 engine, and part of step-thru gas tank with the Pacer name and checkered white and black stripe below it.

 

04. AIC parts manual: In 1978, PMBI sold the Pacer name and inventory to Aeon International Corporation, AIC, at 2165 Fifth Ave, Ronkonkoma, New York. The AIC parts manual has a date of 6-1978. It shows 1974-79 Morini MO1 and MO2 engines.

 

 

05. AIC owners manual: The AIC owners manual has the Pacer name and logo. It does not have any date but shows a 1979-89 Morini M1 engine. It also contains a recommendation of 50 to 1 for synthetic two-stroke oil.  Synthetic oil was a new thing in the very late 70’s.

 

 

06. MMI parts catalog: In 1981-82, AIC sold the Pacer name and parts to Marina Mobili Inc, MMI, at 146 W Commercial Ave, Moonachie New Jersey 07074. MMI imported and distributed Pacer mopeds and parts to USA moped shops until around 1990. The 1980 MMI catalog did not contain Pacer, but 1983 and later catalogs did.

 

 

 

Pacer Models

1976 Pacer II

1976 Pacer step-thru moped had a CEV 9350 tail light and a CEV 2139 “bullet” headlight, with the Huret speedometer mounted inside (or block off plate).

Pacer 1 had no speedometer, stamped luggage rack,and silver painted fenders.
Pacer II
had a speedometer, stamped luggage rack, and silver painted fenders.
Pacer III
had a speedometer, tubular luggage rack and “chrome” stainless fenders.

For 1977 the Pacer III was called Pacer Deluxe, and Pacer I and II were discontinued.

 

1977 Pacer Deluxe (P14)
Morini MO1 engine

 

1977-78 Pacer Deluxe has 2.25-16 tires, 0.9 gallon tank, quarter-turn 30mm gas cap, M10-1.0 male gas valve with extender, Morini MO1 engine in 20, 25 or 30mph versions. The 1977-later tail light was CEV 9400.2 or 9400 depending on magneto and wiring.

The 1977-later headlight was a shorter CEV 2143 with the speedometer mounted on the handlebar above it.

 

 

from 1982 MMI parts catalog

1977 Pacer "Pacer" Morini MO-1 engine

1979 Pacer Deluxe 
Morini M1 engine

 

1979-80 Pacer Deluxe was exactly the same as ’77-78 except the engine was a Morini M1 with a case reed valve. The M1 engine accelerated as fast as the MO2 two-speed did, but was much simpler and much less costly to produce.

 

 

 

1978 Pacer Sport made by Italtelai Morini MO-2 engine

1978 Pacer Sport (P78)
MO1 or MO2 engine

1977-78 Pacer Sport has 2.50-16 tires, mono-tube (tuboni) frame with long U-shaped 0.67 gallon gas tank, clamp-on pop-up gas cap, gas tank vent button under the front of the seat, Morini MO1 or MO2 engine in 20, 25 or 30mph versions.

1979-80 Pacer Sport had a Morini M1 engine with case reed valve.

 

 

1980 Pacer Super Sport

1980 Super Sport (P80)
Morini M1 engine

1977-78 Pacer Super Sport has 2.25-16 tires, 2.0 gallon tank, quarter-turn 40mm wide-wing gas cap, M10-1.0 male gas valve, Morini MO1 or MO2 engine in 20, 25 or 30mph versions.

1979-80 Pacer Super Sport has a Morini M1 engine with a case reed valve. It took off quicker because of more torque.

 

 

 

 

Pacer Wiring

Pacer w/Dansi 101765
external ignition ground

Pacer w/Dansi 101286
internal ignition ground

Each of the three bikes can have two different wirings, depending on what Dansi magneto version the engine has.

Dansi 101765 and 101732 magnetos have an external ignition ground powering the brake light. The brake light switches are normally-closed, connected in series, and in parallel with the brake light, shorting it out most of the time.

Dansi 101286 has an internal ignition ground. The brake light is powered by a second output on the lighting coil. The brake light switches are normally-open, connected in parallel, and in series with the brake light.

 

 

 

1977 pacer frame

1977 Pacer P14 frame
made by Italtelai

All three Morini engines MO1, MO2 and M1 call for 30W non-detergent motor oil in the transmission. This was an old recommendation, now obsolete. Modern multi-viscosity motor oils are better than 1970’s 30W. The quantity is one pint, or the level of the check plug. All take a long 3/4″ spark plug like NGK BR6ES.

There are three speed versions possible for each engine:
20 mph (1.0hp) has a 09mm carb, 45 jet, 13 x 40T sprockets, 88L chain
20 mph (1.0hp) also a restricted cylinder, restricted ∅9 intake pipe
25 mph (1.5hp) has a 12mm carb, 48 jet, 12 x 28T sprockets, 82L chain
25 mph (1.5hp) also a restricted ∅12 intake pipe
30 mph (2.0hp) has a 12mm carb, 52 jet, 12 x 28T sprockets, 82L chain
30 mph (2.0hp) also a ∅14 intake pipe

 

Pacer Specifications

 

 

 

 

 

HuretPacer components: Morini engine: MO1 or MO2 (1976-78) or M1 (1979-1985), Dellorto SHA 14/12 (or 14/9) carburetor, Domino chrome levers/controls, Dansi magneto, CEV electrics, Grimeca hubs and 90mm brakes, Huret speedometer with LH driver. All three Pacers have the same center stand.

There is a modern Pacer moped, made by Hero Majestic, in India, in the 2000’s. That is a “horse of a different color”.


Motron Parts

July 13, 2012

Motron              made in Italy by Motron          Minarelli V1 engine

1987 Motron GL4

1987 Motron GL4

Motron (Motron S.p.A.) was founded in Modena, Italy in 1961 by Eduardo Po, when he took over Moto RomeoRomeo made competitive sport bikes with 50cc 15hp Minarelli shifter engines, plus mini bikes and mopeds with Minarelli V1 50cc 1.5hp automatics. in the 1960’s and 70’s.

In 1976 Eduardo’s sons Ermanno and Adriano took over, modernized the company, and changed the name from Romeo to Motron. (First they wanted to use “Motrom” which is short for Moto Romeo. But then they made the “m” an “n” so it would sound different from “Motom”, an established brand).

Motron made excellent Minarelli powered tuboni (large-mono-tube step-thru frame motorcycles) from the late 1970’s to the end of the 1980’s, such as the popular 50cc 4-speed liquid cooled GL4.

 


Motron in the USA

 

In early 1978, Motron Corporation of America, in Palos Verdes, California began to import and distribute Motron mopeds to USA moped dealers. There were 3 models, all with Minarelli V1 engines. Each US model came in 3 speed versions 20, 25 or 30mph. See Minarelli Motor for engine parts and speed version info. 

 

Minarelli ’76-79 V1,  ’69-76 V1 early,  ’79-86 V1 late

Minarelli ’76-80 V2 variator trans.

 

 

 

 

 

 

1978-80 Motron US-models:

1978.0 Motron Sprint   wt(lb) seat oo ooooooo wheels     engine  oooo  colors
1978.0 Motron Sprint       97  solo  no speedo  spoke Minarelli V1 oooo yellow
1978.0 Motron Medalist  100  solo  no speedo  spoke Minarelli V1 oooo olive. silver-blue
1978.0 Motron Classic    102? solo  no speedo  mag   Minarelli V1 oooo silver

1979.0 Motron Sprint       97  solo  no speedo  spoke Minarelli V1 oooo yellow
1979.0 Motron Medalist  100  solo  no speedo  spoke Minarelli V1 oooo olive, silver-blue
1979.0 Motron Classic    102? long  no speedo  mag   Minarelli V1 oooo silver, red

1979.5 Motron Sprint       97  solo  no speedo  spoke Minarelli V1 late  yellow
1979.5 Motron Medalist  104  long  no speedo  mag   Minarelli V1 late  olive
1979.5 Motron Classic    104  long  no speedo  mag   Minarelli V1 late  red
1979.5 Motron Fairway   104  long  no speedo  mag   Minarelli V1 late  yellow
1979.5 Motron Fairway   107? long  no speedo mag   Minarelli V2 oooo silver

1980    Motron Sprint       97  solo  no speedo  spoke Minarelli V1 late  yellow
1980    Motron Medalist  104  long  no speedo  mag   Minarelli V1 late  silver
1980    Motron Fairway    99? long  no speedo  spoke Minarelli V1 late  yellow
1980    Motron Classic    104  long  no speedo  mag   Minarelli V1 late  red
1980    Motron Fairway   104  long  no speedo  mag   Minarelli V1 late  yellow
1980    Motron Fairway   107? long  no speedo mag   Minarelli V2 oooo silver, brown. red

 

’78 Motron Medalist
silver-blue, spoke whls
Minarelli V1 engine
wrap-type throttle
CEV 2157 headlight
8188, 8189 switches

1978-79 Motron Corporation of America brochure

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1979 Motron Sprint
yellow, spoke wheels
Minarelli V1 engine
Dom DA3 DB3 controls
CEV 2157 headlight
8188, 8189 switches

1979 Motron Medalist

’79 Motron Medalist
olive, spoke wheels
Minarelli V1 engine
Dom DA3 DB3 controls
CEV 2157 headlight
8188, 8189 switches

late ’79 Classic
red, snowflake mags
Minarelli V1 late
Dom DA3 DB3 controls
CEV 1211 headlight
8193, 8194 switches

 

 

 

 

 

 

 

 

 

 

 

late-’79 Medalist
olive, snowflake mags 
Minarelli V1 late
early type long seat
CEV 1211 headlight
8188, 8189 switches

Info Motron

late-’79 Medalist
olive, snowflake mags 
Minarelli V1 late
early type long seat
CEV 1211 headlight
8188, 8189 switches

’80 Motron Fairway
silver, snowflake mags
Minarelli V2 engine
late type long seat
CEV 1211 headlight
8193, 8194 switches

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1980 Motron Fairway 
yellow, spoke wheels, no speedometer
Minarelli V1 late engine, long seat
Domino DA3 and DB3 controls
CEV 1211 “pancake” headlight
8193, 8194 “diamond plastic” switches

’80 Motron Fairway
yellow, mags, no speedo
Minarelli V1 late
Dom DA3 DB3 controls
CEV 2157 headlight
8188, 8189 switches

1980 Motron Classic

1980 Motron Classic
red, snowflake mags
Minarelli V1 late
Dom DA3 DB3 controls
CEV 1211 headlight
8193, 8194 switches

 

 

 

 

 

 

 

 

 

 

 


Motron Non-Engine Parts

 

  • Myrons only has some of these parts, the things that are the same as other Italian 1970’s mopeds.
  • Over half of these Motron parts are listed elsewhere in the Parts menu, grouped by the part type.  
  • This list is mostly for referring to, specifying, explaining and cross referencing parts.

 

1978-79 Motron parts

 

 

1980 Motron parts

 

 

 

 

 

 

Veglia small

Motron components: Minarelli V1 or V1-L engine 20(1.0hp), 25(1.5hp), 30mph(2.0hp) versions, Dellorto SHA 14/12 (or 14/9) carburetor, CEV lights and switches, Domino controls and levers, Grimeca hubs and brakes, CEV 6932 magneto, CEV or Veglia speedometer with LH driver.


Moto Guzzi

July 13, 2012

updated 2020-01

 Moto Guzzi      made in Italy by SEIMM Moto Guzzi    Benelli 1-sp engine

Moto Guzzi is the oldest European motorcycle manufacturer in continuous production. “Established in 1921 in Mandello del Lario, Italy, they played a historic role in Italy’s motorcycling manufacture, its prominence worldwide in motorcycle racing, and industry innovations—including the first motorcycle center stand, wind tunnel, and eight-cylinder engine. from Wikipedia)

1974 Moto Guzzi Chiù formed sheet-steel frame made by Moto Guzzi

1974 Moto Guzzi Chiù (Eu)
SEIMM sheet frame

1971 Moto Guzzi Chiù (Eu)
SEIMM sheet frame

Moto Guzzi Trotter

 

 

Towards the end of the 1960s, the arrival of Japanese manufacturers caused a crisis in the European motorcycle industry.

 

 

 

SEIMM: From 1967 to 1973 Moto Guzzi was owned by SEIMM Moto Guzzi. By 1964, Moto Guzzi was in full financial crisis. Emanuele Parodi and his son Giorgio had died, Carlo Guzzi had retired to private life, and direction passed to Enrico Parodi, Giorgio’s brother. Carlo Guzzi died on November 3rd, 1964 — in Mandello, after a brief hosptial stay in Davos. In February 1967, SEIMM (Società Esercito Industrie Moto Meccaniche), a state controlled receiver, took ownership of Moto Guzzi. The SEIMM oversight saw Moto Guzzi adapting to a cultural shift away from motorcycles to automobiles. The company focused on popular lightweight mopeds including the Dingo and Trotter — and the 125 cc Stornello motorcycle. Also during the SEIMM years that Guzzi developed the 90° V twin engine — designed by Giulio Cesare Carcano — which would become iconic of Moto Guzzi.” (from Wheels of Italy)

Moto Guzzi mopeds: There are two kinds of Moto Guzzi mopeds, US models. They are mostly the same except for different frames, wiring and lights. 

 

1978 Moto Guzzi Robin

1978 Moto Guzzi (US)
SEIMM mono-tube frame
Benelli 1-speed engine

1979 Benelli G2 (US)
SEIMM mono-tube frame
Benelli 1-speed engine

 

1978-79 Moto Guzzi (mono-tube): This is the mono-tube or tubone (thick tube with gasoline inside) Moto Guzzi, made by SEIMM Co., that is almost the same as the Benelli G2. See Benelli.

The 1978-80 mono-tube moped has a clockwise 3-wire Dansi 101813 magneto with an external ignition ground. So loose brake light wires can cause it to not run. See CEV/Dansi.

 

 

1980 Moto Guzzi

1980 Moto Guzzi ID plate

1980 Moto Guzzi (mono-tube): This is the same as the 1978-79 except for headlight is shorter, speedometer is in a black plastic housing above the headlight, side covers are black and not as long.

The ID plate says made in 1980, 1981 model

 

 

 

 

1977 Moto Guzzi Robin (US) brochure

1976-80 Moto Guzzi Robin (sheet frame): This is a stamped sheet metal frame Moto Guzzi Robin, made by SEIMM Moto Guzzi S.p.A. Mandello del Lario Italy. It is the US version of the Moto Guzzi Chiù.

Moto Guzzi mopeds were  imported to the USA and distributed by Berliner Motor Corp, Railroad St and Plant Rd, Hasbrouck Heights, New Jersey 07604. There were more sold in the New Jersey area. Almost none were sold in California. 

 

 

 

Moto Guzzi magnetos:

1976 Moto Guzzi Robin Dansi 101441 magneto

1976 Moto Guzzi Robin Dansi 101441 magneto

The 1976-77 sheet frame Robin has a clockwise 3-wire Dansi 101441 magneto with an internal ignition ground.

See more at Dansi Magnetos

 

 

 

 

Dansi 101813 magneto
on ’78 Moto Guzzi Robin

The 1977-80 sheet frame Robin has a clockwise 3-wire Dansi 101813 magneto with an external ignition ground.

 

 

 

 

Moto Guzzi Chiu (Robin)
petcock 12×1 left or back

1976 SEIMM Moto Guzzi Robin (sheet frame)
Has a front basket instead of a speedometer.

 

 

 

 

 

 

 

PV controlsMoto Guzzi Robin (sheet frame) components: 2.25-16″ tires, Benelli one speed automatic engine, Dellorto SHA 14/9 carburetor, #45 jet. Dansi 101441 or 101813 magneto, see above. CEV 2143 headlight, CEV 9350 tail light, CEV round chrome clamp-on switches, PV controls, Grimeca hubs (rear hub is special, Benelli only) and brakes, no speedometer (has front basket instead), LH speedo driver, 12×1 female spigot left or back gas valve.

 

 

 

PV controlsVeglia smallMoto Guzzi (mono-tube frame) components: 2.25-16″ tires, Benelli one speed automatic engine, Dellorto SHA 14/9 carburetor, #44 jet. Dansi 101813 magneto (external ignition ground type). CEV 2139 bullet head light, CEV 9400.2 tail light (with resistor for external ignition ground magneto), CEV plastic slide clamp-on switches, PV controls, Grimeca hubs (rear hub is special, Benelli only) and brakes, Veglia speedometer with LH driver, 12×1 female gas valve with special long detachable shaft that goes through a hole in the side panel.

 

 

Project Moped Manual has the Moto Guzzi Robin (Chiù) owners, service, and parts manuals available for free downloads.

Harpers Moto Guzzi carries some Moto Guzzi moped parts. Myrons only has things that are on other Italian mopeds.