Grimeca Wheel Parts

November 20, 2023

Table of Contents

A. Grimeca loose bearings (made in Italy)
1. Front hub      ∅90 ’70’s-80’s Italian, others
2. Front hub    ∅105 ’70’s Garelli, Vespa Grande
3. 1-chain hub   ∅90 ’70’s-80’s Italian, others
4. 1-chain hub ∅105 ’81-86 Garelli
5. 2-chain hub   ∅90 ’70’s Hercules, KTM, Kynast
6. Front mag     ∅90 ’70’s-80’s Italian, others
7. 1-chain mag  ∅90 ’70’s-80’s Italian, others
8. 2-chain mag  ∅90 ’77-79 Puch, Kromag

B. Grimeca sealed bearings (made in Italy)
9.
   1-chain rear hub      ∅90 ’75-78 Garelli Gulp, ’78-85 VIP
10. 1-chain F & R hub  ∅105 ’77-80 Columbia, ’88-93 KKM
11. 1-chain rear hub    ∅118 ’78-82 Safari Commando
11. 1-chain rear hub    ∅118 ’01-03 Tomos Revival

C. Grimeca-Compatible sealed bearings
12. 1-chain F & R hub    ∅90 ’75-91 Tomos
13. 2-chain F & R hub  ∅105 ’79-80 Columbia, ’88-93 KKM
14. 1-chain F & R mag   ∅90 ’91-95 Tomos
15. 1-chain F & R mag ∅105 ’96-17 Tomos
16. 1-chain F & R mag ∅000 Others

 

 


 A. Italy Flag Grimeca loose balls

 

Grimeca steel hubs or cast aluminum wheels (mags) are made in Italy. Grimeca is a world leader in motorcycle wheels, with many firsts, including the first disk brake, Ducati 1971, and the first light alloy wheel, Morini 1974.

Spoke wheel hubs: Grimeca makes stamped-steel hubs with 90, 105 or 118 mm brake drums, and 30, 32, 35, or 40 mm center holes.  Within the 90mm drum size, there are at least 4 different single-chain hub bodies, with different spacing’s, and at least 2 different double-chain hub bodies. Each one of those hub bodies can have different axle lengths and axle spacer lengths possible. So there are dozens of configurations possible. Most 90mm Grimeca hubs have 11mm axles and axle components. Most 105mm hubs have 12mm heavy duty axles and axle cones, locknuts, nuts, washers, and spacers.

Grimeca 90x18 V-spring
90mm types: Coil spring, U-spring, V-spring

Brake Plates: Here are identification photos of numbered brake plates. Bare 90 mm plates have 2 types, U and V. Complete 90 mm plates with shoes have 3 types, C, U, and V. Each type can have several versions. 


Grimeca 90 mm brake plates #1 to #19 (green).
Most have 11mm axle holes for loose bearings.


The back sides of those with U or V springs #3 ,8, 11-14, 17.

 


Grimeca 90 and 105 mm brake plates #1 to #37 (dark red).
Most have 11mm axle holes for loose bearings.

 


Grimeca 90 mm brake plates, left T3, T4, right T5, T6 (blue).
All have 11mm axle holes for loose bearings.

 


Lever arms L1 to L8,  Brake cam shafts,  Chain adjusters

 

 

 

 

 


1. Front Hub Ø90 (loose bearings) 

Grimeca front spoke wheel hubs with 90mm brake drum are used on Italian mopeds, including Baretta, Benelli, Bianchi, Cimatti, Colt, Concord, Fantic, Gadabout, Garelli, Gitane, Intramotor, Maico, Malaguti, Moto Guzzi, Motomarina, Motobecane Sebring, Motron, Negrini, Pacer, Safari, Scorpion, Snark, Testi, Vespa (Piaggio) and others, plus some non-Italian models of AMF, Colombia, NVT, Trac, Tomos, and others.

Front 90mm Hub Parts


123456 MMI# front wheel # for tire  plate  axle  spokes
100000 M00   front wheel 1 2.00-17 steel 11×140  28
100000 M00   Vespa Ciao C7N
010000 M00   front wheel 2 2.25-16 steel 11×145  36
010000 M00   Cimatti City Bike
001000 M00   front wheel 3 2.25-17 steel 11×145  36
001000 M00   KTM Foxi Deluxe, ’75-76 Hercules
000100 M00   front wheel 4 2.25-16 steel 11×145  36
000100 M00    ’75-80 Garelli (most),
000010 M3 0  front wheel 5 2.25-16 steel 11×150  36
000010 M3 0  Malaguti, Negrini, Pacer
000001 M00   front wheel 6 2.00-17 steel 11×150  28
000001 M00   Vespa Ciao C7E 

fig  123456  price  MMI# description
0100000 none  H00   F hub 1 complete

0010000 $0.00 C2370 F hub 2 complete
0001000 none  H00   F hub 3 complete
0000100 $0.00 H00   F hub 4 complete
0000010 $0.00 H51   F hub 5 complete
0000001 none  H00   F hub 6 complete
06  100001 none  H000 front hub bare 28-hole
0011110 $15.0 H146 front hub bare 36-hole
07  222222 $7.50 H69   bearing cup ∅32 od
08  111111 $2.00 H67   bag of 20 1/4″ balls
08  111111 $2.00 H67a ring of 8 1/4″ caged balls
09  222222 $6.00 H68   dust cover ∅28 ∅20 x 3.5
10  222222 $13.0 H66   bearing cone M11 ∅19 x 12
11  100000 $15.0 H00   front axle M11 x 140
11  011100 $10.0 H00   front axle M11 x 145
11  000011 $19.0 H52   front axle M11 x 150
12  000000 $5.00 H147 spacer option 12 x 9 for no speedo
13  101010 $3.00 H57   spacer 12 x 4 brake outer

13  010100 $5.00 H00   spacer 11 x 7 brake outer 514549
13  100001 $3.00 H00   spacer 11 x 3 outer 574549
14  323334 $4.00 H56   lock nut M11 x 6
14  020000 $6.00 H00   lock nut M11 x 5
14  001100 $4.00 H00   lock nut M11 x 3
15  222222 $1.50 H113 outer washer 11 x 2.0
15a 222222 $2.00 H62   inner washer 11 x 0.5
16  222222 $3.00 H112 outer axle nut
17  111111 $25.0 H64   brake shoe set 090181
18  222222 $2.50 H64S brake coil spring 38mm
19  111111 $4.00 H60   Grimeca pinch bolt
20  111111 $5.00 H59   brake lever arm #L3
21  111111 $9.00 H63   cam shaft
22  222222 $0.60 H105 cam washer ∅6-13 x 1.0
22  111111 $0.20 H000 substitute washer ∅6
23  111111 $0.60 H104A cam nut M6 x 6 tall
23  111111 $0.30 H000 substitute nut M6 x 5
24  100000 $30.0 H00   front brake plate rt. #20 Ciao C7N
24  010000 $20.0 H00   front brake plate rt.  #5 Cimatti
24  001000 none  H00   front brake plate rt. #16 KTM
24  000100 30-15 H00   front brake plate rt.   #7 Garelli
24  000010 $17.0 H58   front brake plate rt. #18 Malaguti
24  000001 none  H00   front brake plate rt. #19 Ciao C7E
24  000000 30-15 H00   front brake plate left  #1
24  000000 $30.0 H00   front brake plate rt. #10 Kynast
25  111111 $1.50 H148 inspection plug
26  111111 $7 - 4 H53   cable adjuster original M6 hex
26  111111 $3.00 H00   cable adjuster A2 M6 hex

 


2. Front Hub Ø105 (loose bearings)

Grimeca front spoke wheel hubs with 105mm brake drum are used on Italian mopeds, including Garelli, Negrini, Vespa (Piaggio) and others.

Front 105mm Hub Parts

Front 105mm Hub Parts

123 MMI# front wheel # for tire  plate  axle  spokes
100 M3G   front wheel 1 2.25-17 steel 11×155  36
100 M3G    ’78-80 Garelli VIP and ’81-86 all models
010 M00   front wheel 2 2.50-17 steel 12×150  36
100 M00    ’78-83 Vespa Grande
001 M00   front wheel 3 2.25-19 steel 12×165  36
100 M00    ’81-82 Negrini KPN (City Cross) 

fig  123  price  MMI# description
01  100 none  H51G   front hub 1 complete
0010 none  H000   front hub 2 complete
000none  H51K   front hub 3 complete
07  200 $7.50 H69     bearing cup ∅32
0022 $19.0 H69M   bearing cup ∅35
08  100 $2.00 H67     bag of 20 1/4″ balls
08  100 $2.00 H67a   ring of 8 1/4″ caged balls
0011 $2.00 H67M   bag of 22 1/4″ balls
09  200 $6.00 H68     dust cover ∅28 ∅20 x 3.5
0022 $20.0 H68M   dust cover ∅31 ∅23 x 4
10  200 $13.0 H66     bearing cone M11 ∅19 x 12
10  022 $16.0 H66M   bearing cone M12 ∅22 x 14
11  100 $18.0 H00     front axle M11-1.0 x 155 (160 total)
11  010 $19.0 H000   front axle M12-1.0 x 150
11  001 $19.0 H52K   front axle M12-1.0 x 165
12  000 $5.00 H147   spacer option 12 x 9 for no speedo
13  100 $5.00 H116B spacer brake 12 x 14.5
13  01? $3.00 H000   spacer brake 12 x 3
14  200 $4.00 H56     lock nut M11 x 6
14  200 $3.00 H00     lock nut M11 x 3
14  023 $2.50 H56M   thin nut M12 x 6

15  200 $1.50 H113   outer washer 11 x 2
15  022 $1.80 H113M outer washer 12 x 2
15a 200 $2.00 H62     thin washer 11 x 0.5
15a 022 $2.50 H62M   thin washer 12 x 1.2
16  200 $3.00 H112   outer axle nut M11
16  022 $4.50 H112M outer axle nut M12
17  111 $25.0 H64C    brake shoe set 105201
18  222 $8.00 H64CS brake coil spring 51mm
19  111 $4.00 H60    Grimeca pinch bolt
20  111 $5.00 H59    brake lever arm #L3

21  100 $9.00 H63 0 cam shaft
21  0?? $16.0 H63K  cam shaft
22  222 $0.60 H105  cam washer ∅6-13 x 1.0
22  111 $0.20 H000  substitute washer ∅6
23  111 $0.60 H104A cam nut M6 x 6 tall
23  111 $0.30 H0000 substitute nut M6 x 5

24  100 $25.0 H00    front brake plate rt.  #34 Garelli
24  010 
none  H00    front brake plate left #36 Grande steel
24  010 $29.0 H00    front brake plate left #35 Grande alum
24  001 $25.0 H58K  front brake plate rt.  #31 Negrini KPN?
25  111 $1.50 H148  inspection plug
26  111 $7 - 4 H53   cable adjuster original M6 hex
26  111 $3.00 H00   cable adjuster A2 M6 hex

 

 


3. Rear Hub Ø90 (loose bearings)

Grimeca single-chain rear spoke wheel hubs with 90mm brake drum are used on Italian mopeds, including Baretta, Benelli, Bianchi, Cimatti, Colt, Concord, Fantic, Gadabout, Gitane, Intramotor, Maico, Malaguti, Moto Guzzi, Motomarina, Motobecane Sebring, Motron, Negrini, Pacer, Safari, Scorpion, Snark, Testi, Vespa (Piaggio) and others, plus some non-Italian models of AMF, Colombia, NVT, Trac, Tomos, and others.

 

Grimeca Rear Single Chain Hubs
123456  MMI#    rear wheel # for tire  plate  axle spokes H

100000 M4NB    rear wheel 1 2.25-16 steel 11×180  36  14
100006 M0000  ’76-79 Cimatti City Bike, Town Bike
010000 M4WB   rear wheel 2 2.25-16 steel 11×180  36  22
010006 M0000  ’77-79 Malaguti Commuter
010006 M0000  ’76-78 Negrini Gazelle, Harvard
010006 M0000  ’76-80 Pacer Deluxe, Super Sport
010006 M0000  ’77-78 Baretta 22, 38, 44, Magnum
001000 M4XWB rear wheel 3 2.25-16 steel 11×180  36  27
001006 
M4XWB ’76-78 Garelli Sport (hard tail)
000100 M0000  rear wheel 4 2.25-16 steel 12×180  36  27
001006 M0000  ’77-78 Garelli Sport HD (hard tail)
000010 M4GA   rear wheel 5 2.25-16/17 s  11×180  36  11
001006 M4GA   ’75-76 Garelli Eureka Flex, ’77-80 Super Sport
001006 M4GA   ’77-78 Garelli Gran Sport, ’77-80 Rally Sport
000001 M4A     rear wheel 6 2.25-17  steel 11×180  36  22
001000 M4A     ’76-77 NVT Easy Rider, ’77-79 Scorpion 

fig  123456  price  MMI#      description
0100000 $0.00 C2380
   rear hub 1 complete
0010001 $0.00 H120     rear hub 2 and 6
0001000 $0.00 1184M   rear hub 3 complete
0000100 $0.00 H000     rear hub 4 complete
0000010 $0.00 H120GA rear hub 5 complete
07  222022 $7.50 H69     bearing cup ∅32
0000200 $19.0 H69M   bearing cup ∅35
08  111011 $2.00 H67     bag of 20 1/4″ balls
08  111011 $2.00 H67a   ring of 8 1/4″ caged balls
0000100 $2.00 H67M   bag of 22 1/4″ balls
09  222022 $6.00 H68     dust cover ∅28 ∅20 x 3.5
0000200 $20.0 H68M   dust cover ∅31 ∅23 x 4
10  222022 $13.0 H66     bearing cone M11 ∅19 x 12
10  000200 $16.0 H66M   bearing cone M12 ∅22 x 14
14  111011 $4.00 H56      lock nut M11 x 6
14  000100 $2.50 H56M   lock nut M12 x 6
15  222022 $1.50 H113   outer washer 11 x 2.0
15  000200 $1.80 H113M outer washer 12 x 2.0
15a 222022 $2.00 H62     thin washer 11 x 0.5
15a 000200 $2.50 H62M   thin washer 12 x 0.5
16  222022 $3.00 H112   outer axle nut M11
16  000200 $4.50 H112M outer axle nut M12
17  111111 $25.0 H64     brake shoe set 090181
18  222222 $2.50 H64S   brake coil spring 38mm
19  111111 $4.00 H60     Grimeca pinch bolt P25
20  111111 $5.00 H59     brake lever arm L3
21  111111 $9.00 H63     cam shaft
22  222222 $0.60 H105   cam washer ∅6-13 x 1.0
22  111111 $0.20 H000   substitute washer ∅6
23  111111 $0.60 H104A cam nut M6 x 6 tall
23  111111 $0.30 H0000 substitute nut M6 x 5
25  111111 $1.50 H148   inspection plug
26  111111 $7 - 4 H53     cable adjuster original M6 hex
26  111111 $3.00 H00     cable adjuster A2 M6 hex
28  100000 $00.0 H000   rear hub bare Cimatti
28  010001 $00.0 H149   rear hub bare Malaguti
28  001000 $00.0 H000   rear hub bare Garelli
28  000100 none  H000   rear hub bare Garelli HD
28  000010 none  H000   rear hub bare Garelli wide
29  111011 $22.0 H119   rear axle M11 x 180
29  000100 $18.0 H119G rear axle M12 x 180
30  100000 $40.0 H123/42   sprocket ∅39.5 x 62 42T (30mph)
30  010000 $34.0 H123/28   sprocket ∅39.5 x 62 28T (30/25)
30  001010 $34.0 H123/32   sprocket ∅39.5 x 62 32T (30mph)
30  000100 none  H123/32M sprocket ∅42.5 x 66 32T (30mph)
30  000001 none  H123/30   sprocket ∅39.5 x 62 30T (30/25)
31  111011 $4.00 H122   locking plate ∅62 x 4 
31  000100 $5.00 H122M locking plate ∅66 x 4 
32  444444 $1.00 H124   sprocket bolt M7 x 18 hex
32  444444 $0.80 H0000 substitute M7 x 25 hex

33  444444 $1.20 H124A sprocket nut M7 x 7 tall
34  111101 $7.00 H116A brake side spacer 12 x 20
34  000010 $7.50 H116   brake side spacer 12 x 17
35  100000 $5.00 H000   sproc side spacer 12 x 7
35  010001 $5.00 H116B sproc side spacer 12 x 14
35  000010 $6.00 H000   sproc side spacer 12 x 8
36  222002 $4.00 H56     outer thin nut M11 x 6 hex17
36  000200 $2.50 H56M  outer thin nut M12 x 6 hex19

36  000020 $3.00 H115   outer thin nut M11 x 4 hex24
37  100000 $19.0 H000   rear brake plate rt.  #4 Cimatti
37  010001 30-17 H118   rear brake plate rt.  #2 Baretta
37  001010
32-17 H000   rear brake plate left #6 Garelli 11
37  000100 none  H000   rear brake plate left #0 Garelli 12
38  110001 $5.00 H114R chain adjuster right ∅11  C6
38  001110 $8.00 H0000 chain adjuster right Garelli C10
39  110001 $5.00 H114L chain adjuster left ∅11 C5
39  001110 $8.00 H0000 chain adjuster left Garelli C9
00  110001 $00.0 H120A outer helper spring left
00  001110 $00.0 H120B outer helper spring right

 

 


4. Rear Hub Ø105 (loose bearings)

Grimeca single-chain rear spoke wheel hubs with 105mm brake drum are used on Italian mopeds, including Garelli, Negrini, and others.


12  MMI# rear wheel # for tire  plate  axle spokes H

10 M4G    rear wheel 1 2.25-16 steel 11×200  36  23.5
10 M000  ’81-86 Garelli all models
0M000  rear wheel 2 2.50-17 steel 12×200  36  ??
01 M000  ’81-82 Negrini KPN (City Cross) 

fig  12  price  MMI# description
01  10 none  H120G rear hub Garelli late
001 none  H000   rear hub Negrini KPN
07  20 $7.50 H69     bearing cup ∅32
00$19.0 H69M   bearing cup ∅35
08  10 $2.00 H67     bag of 20 1/4″ balls
00$2.00 H67M   bag of 22 1/4″ balls
09  20 $6.00 H68     dust cover ∅28 ∅20 x 3.5
00$20.0 H68M   dust cover ∅31 ∅23 x 4
10  20 $13.0 H66     bearing cone M11 ∅19 x 12
10  0$16.0 H66M   bearing cone M12 ∅22 x 14
14  10 $4.00 H56      lock nut M11 x 6
14  0$2.50 H56M   lock nut M12 x 6
15  20 $1.50 H113   outer washer 11 x 2.0
15  0$1.80 H113M outer washer 12 x 2.0
15a 20 $2.00 H62     thin washer 11 x 0.5
15a 0$2.50 H62M   thin washer 12 x 0.5
16  20 $3.00 H112   outer axle nut M11 x 10
16  0$4.50 H112M outer axle nut M12 x 11
17  11 $25.0 H64K   brake shoe set 105201
18  22 $8.00 H64KS brake coil spring 51mm
19  11 $4.00 H60     Grimeca pinch bolt P25
20  11 $5.00 H59     brake lever arm L3
21  11 $9.00 H63     cam shaft
22  22 $0.60 H105  cam washer ∅6-13 x 1.0
22  11 $0.20 H000   substitute washer ∅6
23  11 $0.60 H104A cam nut M6 x 6 tall
23  11 $0.30 H0000 substitute nut M6 x 5
25  11 $1.50 H148   inspection plug
26  11 $7 - 4 H53     cable adjuster original M6 hex
26  11 $3.00 H00     cable adjuster A2 M6 hex
28  10 none  H000   rear hub bare H=23.5 Garelli
28  0none  H000   rear hub bare H – ?? Negrini
29  10 $16.0 H119L rear axle M11 x 200
29  0$18.0 H119M rear axle M12 x 200
30  10 $34.0 H123/32   sprocket ∅39.5 x 62 32T (30mph)
30  01 none  H123/30M sprocket ∅42.5 x 66 30T (30mph)
31  10 $4.00 H122   locking plate ∅62 x 4
31  01 $5.00 H122M locking plate ∅66 x 4
32  44 $1.00 H124   sprocket bolt M7 x 18 hex
32  44 $0.80 H0000 substitute M7 x 25 hex
33  44 $1.20 H124A sprocket nut M7 x 7 tall
34  10 $9.00 H000   brake-side spacer 11 x 17
34  0none  H000   brake-side spacer 11 x ??
35  10 $6.00 H000   sprocket-side spacer 11 x 8
35  01 none  H000   sprocket-side spacer 12 x ?
36  20 $3.00 H115   outer thin nut M11 x 4 hex24
36  02 $3.50 H115M outer thin nut M12 x 4 hex24
37  10 $25.0 H000   rear brake plate left #33 Garelli 11
37  0
none  H000   rear brake plate right  #00 KPN 12
38  10 $8.00 H0000 chain adjuster right Garelli C10
38  01 $6.50 H114RM chain adjuster right ∅12 C8
39  10 $8.00 H0000 chain adjuster left Garelli C9
39  01 $8.00 H114LM chain adjuster left ∅12 C7

 

 

 


5. 2-chain Hub Ø90 (loose bearings)

Grimeca double-chain rear spoke wheel hubs are used on Sachs, KTM, Kynast, Odyssey, Badger. There is a motor chain sprocket and brake on one side, and a smaller bicycle chain freewheel sprocket on the other side.

2-chain Rear Spoke Wheel Parts

Grimeca Rear Double Chain Hubs

00  123  rear wheel # for tire  plate  axle spokes
00  100 rear wheel 1 2.25-17 steel 11×180  36
00  100 ’77-80 Kynast Flying Dutchman
00  010 rear wheel 2 2.00-17 steel 11×180  36
00  100 ’75-80 Hercules P1, Sachs Westlake, Sundancer
00  001 rear wheel 3 2.00-17 steel 11×180  36
00  100 ’77-79 KTM Foxi Deluxe
 
fig  123  price  MMI# description
05  100 none  H000   rear hub assy ’77-80 Kynast
0 010 none  H000   rear hub assy ’75-76 Hercules
0 010 none  H000   rear hub assy ’77-80 Hercules
0001 none  H000   rear hub assy KTM
06  100 $35.0H000    rear brake plate left #9 Kynast
0011 none  H000   rear brake plate left #28 Hercules, KTM
07  111 $9.00 H63     brake cam shaft

7a  100 $5.00 H59     lever L3 Kynast
7a  011 $18.0 H00     lever L7 ’75-76 Hercules
7a  001 none  H00     lever L8 ’77-80 Hercules
7b  222 $0.60 H105  cam washer ∅6-13 x 1.0
7b  111 $0.20 H000  substitute washer ∅6
7c  111 $0.60 H104A  cam nut M6 x 6 tall
7c  111 $0.30 H0000 substitute nut M6 x 5
08  111 $27.0 H64U   brake shoe set 090182
09  111 $12.0 H64US brake U spring
10  111 $22.0 H119   rear axle M11 x 180
11  222 $3.00 H112   outer nut M11 x 10
12  222 $1.50 H113   outer washer 11 x 2.0
13  111 $2.00 H000   bag of 22 7/32″ balls
14  111 $16.0 H69P   bearing cup Ø30
15  111 $9-$6 H68P   dust ring original
15  111 $10.0 H68PU substitute seal  

16  111 $1.50 H148   rubber plug 9mm
17  111 $7 - 4 H53     cable adjuster
18  100 none  H0000 20mph sprocket 50T dish
18  011 none  H0000 20mph sprocket 50T flat

19  100 none  H0000 30 & 25 sprocket 45T dish
19  011 5535 H0000 30 & 25 sprocket 45T flat

20  444 $1.00 H00     hex bolt and nut M6 x 20
26  222 $3.00 H115   outer thin nut M11 x 4 hex24
27  111 $1.50 H113   washer 11 x 2.0
28  222 $13.0 H66     bearing cone M11
29  111 $2.00 H62     thin washer 11 x 0.5
30  111 $4.00 H56     thin nut M11 x 6 hex17

31  100 $7.00 H0000 spacer 12 x 15, over brake
31  010 $6.50 H0000 spacer 12 x 12, over brake
31  001 $3.00 H0000 spacer 12 x 3, over brake

 

 


6. Front Mag Ø90 (loose bearings)

Grimeca front cast alloy wheels with 90mm brake drum are used on Italian mopeds, including Bianchi, Colt, Concord, Fantic, Gadabout, Malaguti,  Motomarina, Motobecane Sebring, Motron, Negrini, Safari, Snark, Testi, and others, plus some non-Italian models of Puch, Sears, JC Penney, Trac, Tomos, and others. Most are the snowflake style, others are 5-star, 7-ray.


00  12345678  MMI#  F wheel # for tire  plate  spring.
00  10000000 H0000  F wheel 1 2¼-17 steel 11 U
00  1000000 Grimeca snowflake  ’77-79 Puch .
00  01000000 H0000  F wheel 2 2¼-17 alum 11 V
00  0100000 Grimeca snowflake  ’78-79 Puch .
00  00100000 M5 00   F wheel 3 2¼-16 steel 11 U
00  0010000 Grimeca snowflake  ’77-80 Garelli, Trac, Batavus
00  00010000 M5B 00 F wheel 4 2¼-16 steel 11 U
00  0001000 Bernardi 7-ray xxx  ’80-82 Garelli .
00  0001000 Bernardi 4V-ray x   ’85-87 Motomarina .

00  00001000 M5M 0  F wheel 5 2¼-16 steel 11 V
00  0000100 Grimeca crescent    ’86-89 Motomarina .

00  00000100 H0000  F wheel 6 2¼-17 steel 11 V
00  0000010 Grimeca snowflake  ’78-80 Hercules .

00  00000010 H0000  F wheel 7 2¼-16 steel 11 V
00  0000001 Grimeca snowflake  ’78-85 Tomos Silver Bullet .
00  0000001 Grimeca 5-star 16″ for ’85-91 Tomos Golden Bullet
00  00000001 H0000  F wheel 7 2¼-17 steel 11 U
00  0000001 Grimeca 5-star  17″ for ’80-85 Motomarina Sebring

fig  12345678  price   MMI#  Tomos#  parts list .
02  22222222 $3.00 H112   209.277 outer axle nut M11 x 10
000222222 $1.50 H113   206.829 outer washer 11 x 2.0
03  22000000 $2.00 H000   000.000 outer washer 11 x 0.8
04  22222222 $4.00 H56     206.827 lock nut M11 x 6
0??????00 $4.00 H56     206.827 lock nut M11 x 6
000000010 $4.00 H00     217.087 thin nut M11 x 3
06  22222222 $13.0 H66     208.481 bearing cone
11  11000001 $1.50 H113   206.829 brake inner washer 11 x 2.0

11  001???00  $2.00 H62     000.000 brake inner washer 11 x 0.5
11  00000010 $4.00 H0000 217.086 brake inner washer 11 x 3.5
11  01000000 $2.50H0000  000.000 brake washer 12 x 0.5
16  10110001 $27.0
H64U   000.000 brake shoe set 090182
16V01001110 $30.0 H64V    217.075 brake shoe set 090183
19   1111111 $1.50 H148   217.085 inspection plug
21  20222222 $0.60 H105   031.932 cam washer ∅6-13 x 1.0
21  11111111 $0.20 H000   000.000 substitute washer ∅6
22  11111111 $0.60 H104A 031.075 cam nut M6 x 6 tall
22  11111111 $0.30 H0000 000.000 substitute nut M6 x 5
24  10000000 $5.00 H0000 000.000 brake outer spacer 12 x 6
24  001???00  $5.00 H147   000.000 brake outer spacer 12 x 9
24  00000011 $3.00 H57  0 217.086 brake outer spacer 11 x 3.5
25  11000000 $2.50 H0000 000.000 axle washer 1.0 thick
25  00011110 $2.50 H00     217.157 axle washer 1.2 thick
25  00100001 $1.50 H113   206.829 axle washer 2.0 thick
26  22222222 $6.00 H68     217.082 dust ring
27  11000100 $7.50 H69S   000.000 bearing cup w/notches for VDO
28  11222122 $7.50 H69     217.082 bearing cup
29  11111111 $2.00 H67     035.132 bag of 20 1/4″ balls

30  10110001 $9.00 H63     000.000 brake cam ∅10 x 46
30V01001110 $8.00 H63V 0 217.077 brake cam ∅10 x 46 V type
31  10000000 $35.0 H0000000.000 F brake assy lf. 22 U Puch steel
31V01000000 $40.0 H0000  000.000 F brake assy lf. 23 V Puch alum
32  10000000 $20.0 H0000000.000 F plate bare  lf. 22 U Puch steel
32V01000000 $20.0 H0000  000.000 F plate bare  lf. 23 V Puch alum.
32  00110000 30-15 H0000  000.000 F plate bare rt.   7 U Garelli
32V00001000 $00.0 H0000  000.000 F plate bare rt.
37 V Crescent
32V00000100 $23.0 H0000  000.000 F plate bare rt. 13 V Hercules
32V00000010 none  H0000  217.089 F plate bare rt. T3 V Tomos silver
32V00000010 none  H0000  222.157 F plate bare rt. T5 V Tomos black
32V00000000 $27.0 H0000  000.000 F plate bare rt.   8 V KTM

33  10000000 $7.50 H120R  000.000 helper spring Puch 349.140.7191
33V01000000 $3.00 H0000  000.000 helper spring Puch 349.240.7191

34  11000000 $10.0 H0000  000.000 lever arm L6 Puch
34  00111011 $5.00 H59 00 222.197 lever arm L3 Grimeca
34  00000100 none  H0000  000.000 lever arm L8 Hercules
35  11000000 $19.0 H0000  000.000 F axle M11 x 155
35  00100000 $10.0 H0000  000.000 F axle M11 x 145
35  00011011 $19.0 H52     217.080 F axle M11 x 150
36V01001111 $5.50 H0000  217.088 inner cam washer ∅10 ∅20 x 1

37  11000000 $60.0 H0000000.000 F wheel bare 17″ snowflake
38  10110001 $12.0 H64US  000.000 brake spring U type
38V01001110 $15.0 H64VS  217.076 brake spring V type

39  11111111 $00.0 H0000  000.000 speedo driver see speedo parts

 

Notes:

Column 3 front Grimeca snowflake, on the side opposite the brake:

On ’83-86 Trac there is no lock nut or washer after the cone. The bearing cone locks onto the Korea-type speedo driver. The cones can be adjusted by rotating the speedo driver on the axle. 

On ’78-80 Batavus there is a 6mm thick lock nut and a 1.5 or 2.0 mm thick washer after the cone and before the VDO speedo driver.


7. Rear Mag Ø90 (loose bearings)

Grimeca single chain rear cast alloy wheels with 90mm brake drum are used on Italian mopeds, including Bianchi, Colt, Concord, Fantic, Gadabout, Malaguti,  Motomarina, Motobecane Sebring, Motron, Negrini, Safari, Snark, Testi, and others, plus some non-Italian models of  Trac, Tomos, and others. Most are the snowflake style, others are 5-star, 7-ray.

1-chain Rear 90mm Mag Parts
123456  ax ri br MMI#   Rear wheels with steel brake plates
100000 11 16 U 0M6  Grimeca snowflake ’77-79 Baretta, ’78-80 Motron 
010000 12 16 V 0M0  G snowflake 78-79 Garelli, 83-89 Trac, 78-80 Batavus 
001000 11 16 U M6B  Bernardi 7-ray ’80-82 Garelli, 4V-ray Motomarina .00
000100 11 17 U M6M Bernardi crescent    ’86-89 Motomarina Sebring . 0
000010 11 16 V 0M0 Grimeca snowflake or 5-star 16″ for ’78-91 Tomos.
000001 12 17 U J173 Grimeca 5-star 17″ for Motobecane Sebring

fig  123456  price  MMI#     Tomos#   description.

01  111111 $7 - 4 H53 00 000.000 cable adjuster original
01  111111 $3.00 H0000  000.000 cable adjuster A2 M6 hex

02  10?000 30-17 H118    000.000 plate 11 rt. #2 Baretta
0010000 $29.0 H0000  000.000 plate 12 rt. #17 V Trac
0000001 none  H118M 000.000 plate 12 rt. #?? U Motomarina
0000010 $30.0 H0000 217.083 plate 11 rt. T4=14 Tomos sil.
0000010 $30.0 H0000 222.196 plate 11 rt. T6 V Tomos blk
0000000 $40.0 H0000  000.000 plate 11 lf.  #11 U Sachs
0000000 $00.0 H0000  000.000 plate 11 rt. #3 V
0000100 $17.0 H0000  000.000 plate 11 r/l #12 U Motomarina
03  101101 $12.0 H64US 000.000 brake spring U
0010010 $15.0 H64VS 217.076 brake spring V

05  101110 $4.00 H56 00 206.827 lock nut M11 x 6
0010001 $2.50 H56M   000.000 lock nut M12 x 6

06  202220 $1.50 H113 0 206.829 outer washer 11 x 2.0
0020002 $1.80 H113M 000.000 outer washer 12

07  2022
20 $3.00 H112 0 209.277 outer axle nut M11
0020002 $4.50 H112M 000.000 outer axle nut M12
08  101101 $5.00 H59 00000.000 brake lever arm L3
001
0000 $15.0 H0000  000.000 brake lever arm L1 Trac
0000010 $00.0 H0000  222.197 brake lever arm L3-bent Tomos
09  111111 $0.60 H104A  031.075 cam nut M6 x 6 tall
09  111111 $0.30 H0000 000.000 substitute nut M6 x 5
10  222222 $0.60 H105 0 031.932 cam washer ∅6-13 x 1.0
10  111111 $0.20 H0000 000.000 substitute washer ∅6

10  010010 $5.50 H0000  217.088 inner cam washer ∅10 ∅20 x 1
11  101111 $4.00 H60 00208.499 Grimeca pinch bolt P25
12  101101 $9.00 H63 00 000.000 cam shaft ∅10 x 46
12  010010 $8.00 H63V 0 217.077 cam shaft ∅10 x 46 V type

13  202020 $2.00 H62 00206.829 thin washer 11 x 0.5
13  000200 $2.50 H62M   000.000 thin washer 12 x 0.5
13  010000 $3.00 H0000000.000 spacer 12 x 3

14  101101 $27.0 H64M 0 000.000 brake shoe U set 090182
14  010010 $30.0 H64V 0 217.075 brake shoe V set 090183

15  202222 $6.00 H68 00217.082 dust cover ∅28 ∅20 x 3.5
15  020002 $20.0 H68M   000.000 dust cover ∅31 ∅23 x 4
16  202220 $13.0 H66 00208.481 bearing cone M11 ∅19 x 12
16  020002 $16.0 H66M    000.000 bearing cone M12 ∅22 x 14
17  101110 $2.00 H67 00035.132 bag of 20 1/4″ balls
17  101110 $2.00 H67a 0035.132 ring of 8 1/4″ caged balls

17  010001 $2.00 H67M   000.000 bag of 22 1/4″ balls
18  202220 $7.50 H69 00217.081 bearing cup ∅32
18  020002 $19.0 H69M    000.000 bearing cup ∅35
21  100000 $22.0 H119 0 000.000 axle 11 x 180 Grimeca for Baretta
21  010000 $18.0 H119G 000.000 axle 12 x 175 Grimeca for Trac
21  001100 $16.0 H119L  000.000 axle 11 x 200 Bernardi
21  000010 $18.0 H0000217.092 axle 11 x 165 Grimeca for Tomos
21  000001 $15.0 H119M  000.00  axle 12 x 200 Grimeca
22  111111 $1.50 H148 0 217.085 inspection plug
24  202200 $3.00 H115 0 000.000 large thin nut M11 x 4 hex24
24  020002 $3.50 H115M 000.000 large thin nut M12 x 4 hex24
24  000220 $4.00 H56 00 206.827 lock nut M11 x 6
27  010000 $7.00 H0000 000.000 brake spacer ∅12 x 15 Garelli, Trac
27  000010 $6.50 H0000  217.094 brake spacer ∅12 x 10
27  000001 $0.00 J180 0 000.000 brake spacer ∅12 x 6.8?
27  ?0??0?0 $0.00 H0000 000.000 brake spacer ∅12 x ??
28  101110 $5.00 H114L  223.112 left chain adjuster ∅11 C5
28  000000 $8.00 H114LM 000.00 left chain adjuster ∅12 C7
28  000000 $4.00 H0000 000.000 chain adjuster ∅12 eyelet type C3
29  101110 $5.00 H114R 209.212 right chain adjuster ∅11  C6
29  000000 $6.50 H114RM 000.00 right chain adjuster ∅12 C8
29  000002 $4.00 H0000  000.000 chain adjuster ∅12 eyelet type C3
30  000010 $3.00 H57 00217.086 spr. spacer ∅12 x 4 Tomos
30  010000 $5.00 H116B   000.000 spr. spacer ∅12 x 14 Garelli
30  010000 $6.00 H0000 000.000 spr. spacer ∅12 x 11 Trac
30  000001 $0.00 J195  00000.000 spr. spacer ∅12-19 x 13?
30  ?0??00 $0.00 H0000 000.000 spr. spacer ∅12 x ??
31  100100 $40.0 H123.42  00.0   sprocket ∅39.5 x 62, 42T
31  010000 $38.0 H123.39M 00.0  sprocket ∅42.5 x 66, 39T
31  001000 $34.0 H123.32  0.00   sprocket ∅39.5 x 62, 32T
31  000010 34-17 H123.22 217.089 sprocket ∅39.5 x 62, 22T
31  000001 $30.0 H123.30M 0.00  sprocket ∅42.5 x 66, 30T
32  101110 $4.00 H122 0217.096 sprocket lock plate ∅62 4-hole
32  010001 $5.00 H122M  000.000 sprocket lock plate ∅66 4-hole
33  444444 $0.80 H124M  025.210 sprocket bolt M7 x 30
34  444444 $1.20 H124A  031.076 sprocket nut M7 x 7 tall

Garelli swingarm is 139mm. Axle spacing is 3mm less, 136mm. The swingarm bends inward as the axle nuts are tightened. This is how they all are. If the axle spacing is made 3mm more, the brake anchor is too near the end of the anchor post.

Trac/Batavus swingarm is 138mm. (Not Batavus HS50 or VA). Axle spacing is the same, 138mm.

 


8. 2-chain Mag Ø90 (loose bearings)

Grimeca double chain rear cast alloy wheels are used on Puch, Sears, and JC Penney.  There is a motor chain sprocket and brake on one side, and a smaller bicycle chain freewheel sprocket on the other side. Grimeca cast alloy 2-chain rear wheels were only made in the snowflake style.


Rear wheel # for tire  plate  spring.
Rear wheel 1 2¼-17 steel 11 U
Grimeca snowflake ’77-79 Puch Sport, ’78 Sears Free Spirit
Grimeca snowflake ’78-79 Puch Sport MkII, Magnum MkII
fig qty  price  MMI#   Puch#        description.

01  1  30-20 H000  349.241.0230 freewheel 23T
02  2  $3.00 H112  349.140.7141 outer axle nut M11-1.0 x 10
03  2  $2.00 H000  000.604.4124 outer washer 11 x 19 x 0.8
03  2  $2.00 H62    000.000.0000 outer washer 11 x 17 x 0.5

04  3  $4.00 H56    349.140.7081 thin nut M11 x 6 hex17
05  1  $3.00 H000  349.241.7041 spacer 11 x 3
06  2  $13.0 H66    349.140.7101 bearing cone
07  2  $20.0 H68P  349.241.7111 dust ring original 26 x 20 x 3.5

07  2  $9-$6 H68P  349.241.7111 dust ring used-straightened
07  2  $10.0 H68ps 349.241.7111 rubberized seal 26 x 20 x 4

08  1  $2.00 H67P  000.900.6121 bag of 22 balls 7/32″
09  2  $16.0 H69P  349.241.7061 rear cup 30 mm OD
10  1  $22.0 349.241.7261 rear axle M11-1.0 x 175
10  1  $22.0 3222 Sears rear axle M11-1.0 x 180

11  1  $2.00 H62    350.113.0761 thin washer 11 x 0.5
12  1  $35.0 H000  349.141.7451 sprocket 45T ∅98 x 115
12  1  $35.0 H000  349.141.7401 sprocket 40T ∅98 x 115
13  2  $5.50 H000  349.141.7181 sprocket plate 81.3 c-c ∅115×4 
14  4  $0.80 H104  000.900.1132 sprocket bolt M6 x 16 hex
15  1  $00.0 H000  349.241.7070 brake assy #21
16  1  $27.0 H64U  349.140.7159 brake shoe set U type
17  1  $9.00 H63    349.241.7091 cam shaft
18  1  $00.0 H000  349.241.7072 brake plate left #21
19  2  $3.00 H148  349.140.7161 inspection plug
20  1  $10.0 H000  349.241.7131 brake arm bent
21  2  $0.60 H105  00000..24795 cam washer ∅6-13 x 1.0
21  1  $0.20 H000  000.00.0000 substitute washer ∅6

22  1  $0.30 H104A  0000..24773 cam nut M6
23  1  $5.00 H000  349.241.7051 spacer 11 x 7
24  1  $7.00 H000  349.241.7191 helper spring

36  1  none  H000  349.241.7022 rear wheel bare
38  1  $12.0 H64US 00.000.0000 brake spring U type

 

 

 


 B. Italy Flag Grimeca sealed

 

Brake Plates: Here are identification photos of numbered brake plates. 90 mm plates bare have 2 types, U or coil spring, and V spring. 90 mm plates with shoes have 3 types, U spring, coil spring, and V spring. Each type U, C or V can have several versions. 

All of MM's Grimeca brake plates in 2012
Grimeca 90 and 105 mm brake plates #1 to #36 (red).

 

 


9. Rear Hub Ø90 (sealed bearings)

One version of Grimeca 90mm sealed bearing rear hub is shown. It was original on the two-person models Garelli Gulp and VIP. This was one of only a few 1970’s moped Italian wheels with sealed bearings. By the 1990’s it was the opposite, most moped wheels had sealed bearings.

1-chain Rear 90mm Hub (sealed bearing)

Grimeca Rear Single Chain Hub 90mm sealed bearing
MMI#  rear wheel # for tire  plate axle spring
00000 rear wheel 1  2¼-16/17 steel  12  coil
00000 ’76-78 Garelli Gulp, ’77-80 VIP, ’83-85 VIP-N 

fig qty  price  MMI#   Garelli#       description.

07  2 
none  H0000 063557.4365 bearing sleeve 28x32x36
08  2  $6.00H0000 003020.5600 bearing 6001Z 12x28x8
09  2  none  H0000 063557.4264 dust cover
10  2  none  H0000 502202.4266 center spacer
15  2  $1.80 H113M 002148.0200 outer washer
16  2  $5.00 H112M 063557.4222 outer nut
17  1  $25.0 H64 0  502202.4266 brake shoe set 090181
18  2  $2.50 H64S0 502202.4273 brake spring
19  1  $4.00 H6000 012551.4536 cable pinch bolt P25
20  1  $5.00 H5900 012551.4275 brake lever
21  1  $9.00 H6300 502202.4274 brake cam
22  2  $0.60 H1050 002138.4000 cam washer ∅6-13 x 1.0
22  1  $0.20 H000 000000.0000 substitute washer ∅6

23  1  $0.30 H104A 002100.3900 cam nut M6
25  1  $1.50 H1480 506341.4246 rubber plug
26  1  $7 - 4 H5300 000561.4515 cable adjuster original
26  1  $3.00 H5300 000561.4515 cable adjuster A2 M6 hex

29  1  $21.0 H0000 063557.4254 axle 12 x 180 smooth
30  1  $30.0 H123-30M 966.4234 sprocket 30T
31  1  $4.00 H1220 063557.4553 locking plate
32  4  $1.00 H1240 012551.4517 sprocket bolt M7 x 18
32  4  $1.20 H124A 012551.4517 sprocket nut M7 tall

34  1  $5.00 H1470 500052.4548 spacer 9mm
35  1   H0000 063557.4549 spacer 3mm
36  2  $2.50 H56M  063557.4547 axle lock nut 12x6x19
37  1  none  H0000 500370.4280 rear brake plate
38  1  $8.00 H0000 002551.4141 right chain adjuster Garelli C10
39  1  $8.00 H0000 002551.4143 left chain adjuster Garelli C9

Here Garelli has made adapter sleeves with lips, that the sealed bearings fit into. The lips on the sleeves prevent the press fit (or sliding fit) bearings from moving gradually sideways. The inside holes of this and the other stamped steel Grimeca hubs are smooth tubes, 30, 32 or 35mm ID. So they are not designed for sealed (lip-less) bearings.

 

 


 

10. 1-chain F&R Hubs Ø105 (sealed bearings)

Columbia stamped steel 105mm hubs 1-chain type
Columbia steel 105mm hubs 1-chain type

1-chain Stamped Steel Hubs: This is for the Sachs engine Columbia. The brake is on the right, sprocket on the left. The center hole was a massive 40mm, with 40×35 adaptor sleeves with thick lips holding large sealed bearings, 6202-8 12.7 x 35 x 11. The axles were long 1/2 inch bolts (12.7 mm). These hubs would normally have 15mm axles and 6202Z bearings, on a small Italian motorcycle. 

The rear brake is on the right, and the sprocket is on the left. These heavy duty stamped steel hubs were made by Grimeca and used on the early (1977) Columbia sheet metal frame models with a Sachs engine. Later models had the 2-chain cast hubs made by Columbia.

Columbia front hub 105mm SB
fig  F R  MMI#  Columbia#  price   wheel  for tire  plate axle spring
00  1 0 H0000    734.0772 none  F wheel  2¼-17  steel  ½” coil
00 1 H0000    734.0773 none  R wheel  2¼-17  steel  ½” coil
00  0 0 H0000    ’76-78 Columbia 2200 and some ’79-80
fig  F R  MMI#  Columbia# price  description
08  2 2 H64KS 737002010 $8.00 brake spring
09  1 1 H64K   737001010 $25.0 brake shoe set 105 x 20 Grimeca
10  1 1 H53 0  737008010 $8.00 cable adjuster original
10  1 1 H53 0  737008010 $3.00 cable adjuster A2 M6 hex
12  2 2 H0000    711.0241 $7.00 spacer ∅0.51 ∅0.82 x 0.5″
13  2 0 H0000    736.0272 $1.50 washer ∅0.51 ∅1.00 x 0.60
14  1 0 H0000    710.0506 $10.0 front axle hex bolt 1/2″-20 x 5.5″
15  0 1 H0000    710.0668 none  rear axle bolt 1/2″-20 x 6.5″
15  0 1 H0000    710.0668 $10.0 substitute 1/2″-13 x 6.5″ w/nut
17  1 1 H60 0  737017010 $4.00 pinch bolt assy
18  1 1 H104   737010010 $0.30 cam nut M6
19  2 2 H105   737006010 $0.60 cam washer ∅6 thin
20  1 1 H59 0  737003010 $5.00 brake arm Grimeca
21  1 1 H63K   737008010 $16.0 cam shaft
22  1 0 H0000 737034000 none  front brake plate ½” with spacer
23  2 2 H0000 755001084 $10.0 sealed bearing 1/2″ x 35 x 11 #6202-8
24  1 0 H0000 740000031 $17.0 front center tube ∅13 ∅20 x 39
25  1 0 H0000 736022000 none  front hub bare    Grimeca HD steel 105
26  1 0 H0000    745.0171 none  speedo driver VDO ½” left 1-finger
27  0 1 H0000    713.0227 at link sprocket 420 x 42T 25/30
27  0 1 H0000    713.0228 at link sprocket 420 x 48T 20mph
28  0 1 H0000 720225600 none  sprocket lock plate
29  1 1 H0000    712.0285 $5.00 axle nut ½” – 20
30  0 4 H0000 722213659 $0.80 sprocket bolt M7 x 25
32  0 1 H0000 737009010 $30.0 rear brake plate rt. #32 w/spacer
33  0 2 H0000    00.06847 none  chain adjuster ½”
34  0 1 H0000 740000009 none  rear center tube ∅13 ∅20 x ?
35  0 1 H0000 735034000 none  rear hub 1-chain Grimeca HD steel 105

 

 

 


11. Rear Hub Ø118 (sealed bearings)

The 2001-2003 early Tomos Revival rear drum brake hub was 118mm Grimeca stamped steel. The front hydraulic disk brake was also Grimeca.

2004-2012 Tomos Revival TS rear drum brake hub was 105mm Tomos-Grimeca aluminum. The front disk brake was AJP until 2007, then generic after that.

The 1978-1981 Safari Commando rear drum brake hub was 118mm Grimeca stamped steel.

 

 

 


Italy Flag C. Grimeca compatibles

 

 

 


12.  1-chain F&R Hubs Ø90 (sealed bearings)

 

In 1975 to 1991 Tomos mopeds with spoke wheels had their own Yugoslavia-made sealed bearing machined aluminum hubs, brake shoes, and stamped steel brake plates, all Grimeca compatible (same drum diameter, width, and location, same cam and pivot shaft locations and sizes).


’75-90 Tomos ∅90 brake plates front T1=24 and rear T2=15=25.

These aluminum hubs have way less broken spokes, compared to the equivalent stamped steel Grimeca hubs. The spoke holes are machined, not punched out. But the rear sprocket lacks a strong center support, so the sprocket bolts work loose as the soft metal deforms. Many sprockets have become not centered. 

These hubs have a machined inner lip on each side to retain the sealed bearings. This is needed because the sealed bearings don’t have outer lips, like Grimeca loose bearing cups have. So these hubs are made for sealed (lip-less) bearings, while Grimeca loose ball hubs are not.


Loop pinch bolts. Left: Vespa 7 mm
Center and right: Tomos 6 mm

 


fig  F R MMI# Tomos#  price   wheel  for tire  plate axle spring
00  1 0 H0000 211.845 none  F wheel  2¼-16  steel 12/11  coil
00 1 H0000 213.395 none  R wheel  2¼-16  steel 12/11  coil

fig  F R MMI# Tomos#  price   
01  1 0 H0000 209.856 $00.0 front hub complete 1-20, 27, 29
00 1 H0000 209.245 $00.0 rear hub complete
02  1 1 H64 0  211.071 $25.0 brake shoe set 090181
03  1 0 H0000 211.964 30-15 front brake plate T1
04  2 2 H64S   209.257 $2.50 brake spring coil type
05  1 0 H0000 209.255 $20.0 front axle ∅12 x 80, M11 x 145
06  2 2 H113   209.254 $1.50 outer washer ∅11 x 1.5 or 2.0
06  1 0 H000   209.254 $1.50 outer brake washer ∅11 x 1.5
07  2 2 H112   209.277 $3.00 outer nut M11-1.0 x 10
08  2 2 H56 0  209.249 $4.00 axle lock nut M11-1.0 x 6
09  1 0 H0000 209.253 $6.50 F inner brake spacer 12 x 11
00 2 H0000 209.253 $6.50 R in/out brk spacer 12 x 11
10  2 2 H0000 044.233 $6.00 bearing 6001Z ∅12-28 x 8
11  1 0 H0000 206.871 $13.0 front center spacer ∅14-18 x 47
12  1 0 H0000 209.272 none  bearing cover ∅17-28 x 4
13  1 1 H63 0  209.238 $9.00 brake cam shaft
14  1 1 H0000 031.932 $0.20 cam washer 6
15  1 1 H0000 031.075 $0.30 cam nut M6
16  1 1 H0000 209.258 $8.00 brake arm ∅10
17  1 1 H0000 026.288 $0.80 LPB hex bolt M6 x 15 or 16
18  2 2 H0000 200.248 $1.20 LPB washer ∅6 ∅11 thin
19  1 1 H0000 209.275 $6.00 LPB bush ∅9.5 x 5?
20  1 1 H0000 209.260 $3.00 LPB cable plate 
20  1 1 15,17,18,19,20 $7.50 loop pinch bolt (LPB) assy P22
21  0 1 H0000 209.262 $14.0 rear center spacer ∅14-18 x 57
22  0 1 H0000 209.263 $8.00 rear left spacer ∅12 x 13
23  0 1 H114L 223.112 $5.00 left chain adjuster ∅11  C5
24  0 1 H114R 209.212 $5.00 right chain adjuster ∅11  C6  
25  0 1 H0000 211.965 30-15 rear brake plate T2=15
26  0 1 H0000 209.256 $21.0 rear axle ∅12 x 103, M11 x 165
27  1 1 H0000 209.239 $2.50 inner cam washer ∅10-18 x 1.0
28  1 1 H0000 209.650 $00.0 speedo driver see speedo parts
29  1 0 H0000 208.253 $6.00 front left spacer 12 x 8 =230668
30  1 1 H0000 215.016 none  inspection plug (on some)
31  0 1 H0000 209.261 $15.0 sprocket A3SP 22T good-used
31  0 1 H0000 213.256 $27.0 sprocket A3GM 24T good-used
31  0 1 H0000 211.847 none  sprocket A3SL 26T
32  0 2 H0000 205.742 none  sprocket lock plate ∅62 2-∅7-hole
32  0 2 H0000 000.000 $4.00 substitute plate xx ∅62 2-∅8-hole
33  0 4 H0000 025.208 $1.50 sprocket bolt M7x22
34  0 4 H0000 031.076 $0.60 sprocket nut M7

 


13. 2-chain F&R Hubs Ø105 (sealed bearings)

Columbia cast aluminum 105mm hubs 2-chain type
Columbia cast alloy 105mm hubs 2-chain type

2-chain Cast Aluminum Hubs: This is for the Solo engine Columbia, with both a pedal and motor chain. The Sachs engine Columbia also uses these hubs on certain models, but no freewheel or pedal chain is installed. 

The rear brake and sprocket are both on the left. The hub center is small 28mm stepping to 24mm in the center. The step retains the lip-less sealed bearings, and so no adapter sleeves are needed.

Columbia 2-chain 105 hubs
fig  F R MMI# Columbia#  price
01  1 1 H0000  734.0958 none  front cast hub assy
02  1 0 H0000  750.0429 $19.0 F center spacer ∅12 x 60.6
03  1 0 H0000  746.0344 $0.00 F brake cable -see Columbia cables
04  1 0 H0000  745.0171 $0.00 speedo driver -see VDO speedo
05  1 0 H113M 736.0192 $1.80 washer ∅12 x 2.0
06  2 0 H0000  736.0327 none  safety washer with tab
07  1 0 H0000  710.2204 $0.00 F axle M12-1.5 x 150
00 1 H0000  710.2205 $0.00 R axle M12-1.5 x 170
00 2 H0000  000.6847 none  chain adjuster Columbia type
10  0 2 H0000  750.0277 $15.0 spacer ∅13 ∅17 x 11 original
10  0 2 H0000  750.0277 $6.50 substitute ∅12 x 11 Tomos 209253
11  2 2 H0000  741.0290 $6.00 bearing 6001Z 12x28x8
12  0 1 H0000  750.0430 $25.0 R center spacer ∅12 x 80.6
13  0 1 H0000  734.1013 none  rear cast hub assy
14  0 1 H0000  713.0244 none  sprocket 42T ∅115 x 125
14  0 1 H0000  713.0245 none  sprocket 48T ∅115 x 125
15  0 2 H0000  000.6921 none  sprocket lock plate ∅125 x 2-∅6
16  0 4 H61 00 710.2201 $1.00 sprocket bolt M6x20
17  2 2 H64KS  732.0361 $8.00 brake spring
18  1 1 H64K 0 761.0173 $25.0 brake shoe set 105 x 20
19  1 1 H63K 0 711.0692 $16.0 brake cam
20  0 1 H0000  000.6913 none  R brake plate =Grande front #36
21  1 1 H0000  000.6917 none  brake arm S-hook type
23  1 1 H105 0 736.0329 $0.60 cam washer 6
24  1 1 H104A  712.2003 $0.30 cam nut M6
25  1 1 H0000  712.2204 $4.00 axle nut M12-1.5
26  0 1 H0000  746.0345 $0.00 R brake cable -see Columbia cables
27  2 1 H0000  750.0436 $17.0 spacer ∅12 ∅20 x 16 original
27  2 1 H0000  750.0436 $6.50 substitute ∅12 x 16 Tomos 227485
28  1 0 H0000  000.6913 $27.0 F brake plate ∅12 =Grande front #36

 

 


14.  1-chain F&R Mags Ø90 (sealed bearings)

In 1991-95 Tomos mopeds had die cast aluminum wheels with sealed bearings and 90mm brake drums, Grimeca compatible. Tomos made these wheels and the cast aluminum brake plates and other brake and axle components. These Tomos “web” wheels replaced the 1981-91 Grimeca “5-star” mag wheels.


’91-95 Tomos ∅90 brake plates T7 and T8.
White on A35 Colibri (model 1), Bullet (2), Bullet TT (3 and 6)
Gold on A35 Golden Bullet (4), Golden Bullet TTLX (5 and 7)

1980’s brake plates T3, T5 and T4, T6 cannot substitute for ’91-95 plates T7 and T8, because the ’91-95 wheels have a thick aluminum lip that sticks out past the edge of the steel 90mm brake drum. They can only after the steel sheet metal outer edge is ground off, by maybe several millimeters.  


FR  MMI#  Tomos#  price
22 H112 0 209.277 $3.00 outer axle nut M11-1.0 x 10
22 H113M 227.450 $1.80 outer washer ∅12 x 2
22 H0000  044.225 $7.00 bearing 6201Z ∅12 ∅32 x 10
10
H0000  227.485 $6.50 front left spacer ∅12 ∅22 x 16
01 H0000  222.883 $6.50 rear left spacer ∅12 ∅22 x 10
10 H0000  222.568 $7.50 front center tube ∅12 ∅16 x 40
01 H0000  222.569 $7.50 rear center tube ∅12 ∅16 x 64
10 H0000  222.584 $17.0 front axle ∅12 x 97, M11 x 145
01 H0000  222.585 $20.0 rear axle ∅12 x 115, M11 x 165
10 H0000  227.115 none  front brake plate T8
01 H0000  227.116 none  rear brake plate T7
11 H0000  227.114 none  inspection plug
11 H64V 0 223.143 $25.0 brake shoe set
11 H64VS  222.575 $15.0 brake V-spring
11 H0000  222.576 $9.00 cam shaft
11 H0000  222.582 none  helper spring
11 H0000  222.580 $2.50 inner cam washer 10-6
11 H59 00 222.579 $5.00 brake arm
11 H0000  031.509 $0.20 outer cam washer 6
11 H0000  031.075 $0.30 cam nut M6
11 H0000  222.581 $4.00 pinch bolt only
11 H0000  031.509 $0.20 pinch washer
11 H0000  031.075 $0.30 pinch nut M6
11 H60 00 000.000 $4.00 pinch bolt assy P25
01 H0000  222.586 $27.0 sprocket 22T 30mph 42.5 x 60
01 H0000  222.586 $20.0 sprocket 22T aftermarket
01 H0000  227.361 $25.0 sprocket 24T 25mph 42.5 x 60
01 H0000  222.583 $4.50 sprocket lock plate ∅60 4-∅7
04 H0000  026.304 $0.80 sprocket bolt M7 x 25
01 H114L  223.112 $5.00 chain adjuster left
01 H0000  223.578 none  chain adjuster left black
01 H114R  209.212 $5.00 chain adjuster right
01 H0000  223.579 none  chain adjuster right black
10 H0000  209.650 $00.0 speedometer drive see speedo parts

 

 

 

 


15.  1-chain F&R Mags Ø105 (sealed bearings)

All Tomos brake plates, made in Slovenia, interchange with Grimeca Italian made ones. The brake shoes, cams, also interchange. Tomos had their own “6mm loop” pinch bolt until 1991. So their early 209258 brake arms were “Tomos only”. After that they used the old H60 Grimeca pinch bolt and H59 Grimeca brake arm.

While pre-1996 had 90mm, starting in 1996 Tomos mopeds had 105mm brake drums and new wheel styles, still for size 2.25-16 tires. The die cast aluminum wheels have inner lips for sealed bearings


L to R: ’96-08 Tomos ∅105 T10, T12, T13, T14, T9 


fig abc Tomos# price   Front brake assy  cam shaft
03 100 229747 none  a black   T9 ’96-02 ∅12 fixed
03 010 233124 $70.0 b black T13 ’03-08 ∅10 eccentric
03 010 233155 $65.0 b silver T14 ’03-08 ∅10 eccentric
03 001 233124 $70.0 c black F13 ’08-13 ∅10 fixed
03 001 233155 none  c silver F14 ’08-13 ∅10 fixed
fig qty Tomos# price   Front wheel parts list 
03 100 229736 
$39.0 plate bare blk ’96-02 ∅12

04 111 229740 $25.0 H64K brake shoe set 105201
05 222 229741 $8.00 H64KS coil spring
06 111 227114 $0.00 rubber plug
07 020 230949 $0.00 eccentric bush ’03-08
08 100 229743 $0.00 brake cam shaft ∅12 ’96-02
08 011 230954 $0.00 brake cam shaft ∅10 ’03-13+
09 111 229684 $0.00 H59 brake lever arm
10 111 031509 $0.20 pinch washer 6
11 222 031075 $0.30 nut M6
12 111 222581 $4.00 pinch bolt only

12 111 222581 $4.00 H60 pinch bolt assy P25
9A 111 231858 $0.00 cable adjuster (most)
9B 111 031075 $0.30 adjuster nut M6 (most)

13 111 222568 $0.00 front center spacer 12 x 40
14 222 044225 $7.00 bearing 6201-Z 12 x 32 x 10
15 111 226086 $22.0 front axle ∅12 x 187, M12-1.00 x 215
15 001 232868 none  front axle ∅12 x 187, M12-1.25 x 215
16 111 227485 $0.00 F/R spacer 12 x 16 black =222883
17 222 031935 $0.00 front outer washer 12 x 2.5
18 222 206498 $0.00 H112M front outer nut M12-1.00
18 002 031126 $0.00 front outer nut M12-1.25
25 001 230631 $0.00 speedometer driver

 


fig abcd Tomos# price   Rear brake assy  cam shaft
03 1000 229748 none  a black T10 ’96-02 ∅12 fixed
03 0100 233196 none  b black T11 ’03-08 ∅10 eccentric
03 0100 233197 $78.0 b silver T12 ’03-08 ∅10 eccentric
03 0010 233196 $85.0 c black F11 ’08-13 ∅10 fixed
03 0010 233197 none  c silver F12 ’08-13 ∅10 fixed
03 000237137 none  d black ’08-13 Streetmate-R
03 000237136 none  d silver ’08-13 Streetmate-R
fig abcd Tomos# price   Rear wheel parts list
03 1000 229738 none  plate bare black ’96-02 ∅12

04 1111 229740 $25.0 H64K brake shoe set 105201
05 2222 229741 $8.00 H64KS coil spring
06 1111 227114 $0.00 rubber plug
07 0200 230949 $0.00 eccentric bush ’03-08
08 1000 229743 $0.00 brake cam shaft ∅12 ’96-02
08 0111 230954 $0.00 brake cam shaft ∅10 ’03-13+
09 1111 229684 $0.00 H59 brake lever arm
10 1111 031509 $0.20 pinch washer 6
11 3333 031075 $0.30 nut M6
12 1111 222581 $4.00 pinch bolt only

12 1111 222581 $4.00 H60 pinch bolt assy P25
13 1111 231858 $0.00 cable adjuster M6 (most)

14 1110 230515 $21.0 rear axle ∅12 x 116, M11-1.0 x 185
14 0001 237009 none  rear axle ∅15 x 116, M11-1.0 x 185
15 1110 222569 $8.00 rear center spacer ∅12.2 ∅16 x 64.2
15 0001 000000 none rear center spacer ∅15.2 ∅22 x 64.2
16 2220 044225 $7.00 bearing 6201-Z 12 x 32 x 10
16 0002 232872 $10.0 bearing 6202-Z 15 x 35 x 11
17 1110 227485 $0.00 F/R spacer 12 x 16 black =222883
18 0010 230668 $0.00 rear left spacer 12 x 8 (’08-on only)
19 2222 227450 $0.00 rear outer washer 11 x 20 x 2.0
20 2222 209277 $0.00 H112 rear outer nut M11-1.00
21 0010 223119 $0.00 rear sprocket Z=28 (LX,ST,SP)
21 0010 227361 $25.0 rear sprocket Z=24
21 1100 222586 $20.0 rear sprocket Z=22 aftermarket
22 2222 222583 $0.00 locking tab for rear wheel
23 4440 026304 $0.80 hex screw M7x25
24 4440 031076 $0.00 H124A nut M7
27 2222 031935 $0.00 washer 12 x 2.5mm
30 1111 209212 $0.00 chain adjuster RH
31 1111 209212 $0.00 chain adjuster RH  

 

 

 


16. Others  (sealed bearings)

The 2005-2008 Tomos Arrow rear drum brake was 110mm made in Italy.

Other Grimeca-Compatible Brakes: 

 Mag wheel models of Trac (Korea), and spoke wheel models of Carabella (Mexico) and possibly Wheel King (Taiwan).

 

 

 


Substitute MMI Part Numbers

 

shoe#  spring#  cam#

H64    H64A      H63   orig. ∅90 coil
H64    H64S      H63   substitute

H64K  H64/1K  H63K orig. ∅105 coil
H64    H64KS    H63    substitute

H64M  H64MS   H63   orig. ∅90 U-spring
H64U  H64US  H63     substitute

H000  H0000  H00     orig. ∅90 V-spring
H64V  H64VS   H63V  substitute

 

Coil spring 90: The evolution of the moped 90 mm drum brake is seen in the MMI part numbers. At first, when MMI (Marina Mobili Inc) began in the late 70’s, there were mostly spoke wheels with Italian-made Grimeca stamped steel hubs. Those hubs had small centers that took coil springs and did not require special U or V type brake springs.

Coil spring 105: The first MMI bike model that had a 105mm brake drum was the ’80-82 Negrini KPN. So they added a K suffix for the 105 brake parts.

U-spring 90: Cast aluminum “mag” wheels have larger centers, to large for 90mm brakes with coil springs. At first, in the early 80’s most mags had U-springs. The brake plate and cam were the same as coil type, so only the shoes and spring were different. So they added an M suffix for the mag wheel versions.

V-spring 90: The early 80’s MMI catalog does not mention V-springs. By the late 80’s most mags had them. V type springs, shoes and brake plates offer more safety but more difficult installation. The shoes are retained better.

 

 

 

 

 


Odyssey Cables

October 5, 2023

 For identification see Odyssey Models

Regular Transmission Models
32/1-R  32kph (20mph) 11 x 53T Solo 254, thin exhaust
40/1-R  40kph (25mph) 14 x 53T Solo 255 engine
40/2-R  47kph (29mph) 15 x 50T Solo 255 engine

2-speed Transmission Models
32/1-2
  32kph (20mph) 11 x 53T Solo 254, thin exhaust
40/1-2  40kph (25mph) 14 x 53T Solo 255 engine
40/2-2  47kph (29mph) 15 x 50T Solo 255 engine

 

 

Cables for all Odyssey models


39  $21.0 28 00 197 throttle cable (Columbia 746-0347)



42  none  73 00 ???  rear brake cable (Batavus 41-398)
42.1  $25  replacement (no upper adjuster)



43  none  73 00 168 front brake cable (Batavus 41-397)
43.1  $25  replacement (no upper adjuster)


 

Cables for 32/1-R, 40/1-R, 40/2-R

fig  price   Odyssey#  for one speed models (-R) only
11  none  78 00 144 R control: front brake, throttle, choke
13  none  78 00 157 L control: rear brake, clutch



40  $21.0 28 00 198 choke cable (to right thumb lever)



41  none  38 00 222 start cable (to left lower lever)
41.1 $12  replacement 1 with pinch bolt
41.2 $27  replacement 2 with pinch lever


 

Cables for 32/1-2, 40/1-2, 40/2-2

fig  price   Odyssey#  for two speed models (-2) only
55  none  78 77 158 R control: front brake, throttle, release
56  none  78 00 145 L control: rear brake, choke


.
57  $21.0 28 00 206 choke cable (to left lower lever)


.
58  none  73 00 516 release cable (to right thumb lever)

 

 

 

 

 

 


Franco Morini Identification 1968 to 2005

September 24, 2023

 

 


 1968-72

 

1-speed

1968-72? Morini S5K  1-speed automatic
47.7cc (38.0 x 42.0), 6.5 comp. ratio, backward kick
2.2hp 50kph, 14/12 carb or 1.4hp 40kph, 14/9 carb
piston 38.0 x 12-22.0-16.5 M3A14 23-0101 G0027
rings 38.0 x 2.5 GN

1972-86? Morini S5K2  1-speed automatic
47.7cc (38.0 x 42.0), 6.5 comp. ratio, forward kick
2.2hp 50kph, 14/12 carb or 1.4hp 40kph, 14/9 carb
piston 38.0 x 12-22.0-16.5 M3A14 23-0101 G0027
rings 38.0 x 2.5 GN

 
1968 S5K and 1972 S5K2. See Morini S5

1970? Morini S5K

1975? Morini S5K2

 

 

 

 

 

 

 

 

3-speed

 

 

4-speed

New: Left engine cover shaped with lines and angles. Right cover is still rounded.

New 50cc bore and stroke: In 1969 Morini increased the 4M series cylinder bore from 38.0 to 39.0 mm, and decreased the stroke from 42.0 to 41.8 mm. This increased the displacement from 47.7 to 49.9 cc. At the same time the rings got thinner, from 2.5 to 2.0 or 1.5 mm. 

1972-75? Morini 4MP
49.9cc (39.0 x 41.8) 4-speed manual-clutch foot-shift kick-start
?? hp, ?? km/h, Dellorto SHA 14/12 carb,
Dansi MSL111
magneto
piston 39.0 x 12-22.0-16.5? 4MPA14 23-0107 G0026A
rings 39.0 x 2L and 39.0 x 1.5 GN

1972-75? Morini 4MP/S Turbo
49.9cc (39.0 x 41.8) 4-speed manual-clutch foot-shift kick-start
5 hp, ?? km/h, Dellorto UA19S carb,
Dansi ASL111
magneto
piston 39.0 x 12-22.0-16.5? 4MPA14 23-0107 G0026A
rings 39.0 x 2L and 39.0 x 1.5 GN

1972 Morini 4MP

 

 

 

 

 

 

 

 

1968-71 Morini 101 (100 cc)
98.2? cc (50.0 x 50.0?) 4-speed manual-clutch foot-shift kick-start
?? hp, ?? km/h, Dellorto UB22 S2 carb,
Dansi ASL233S
magneto 6V 30w
piston 50.0 x 14-??-??  23-3509
rings 50.0 x 2.5L and 50.0 x 2.5 GN

 
1968 Morini 101 Parts Catalog (late #s)
See full catalog at cjoint.com

1969 Morini 101

 

 

 

 


 1972-75

 

1-speed

’68-73? Morini MO   Gyromat 1-speed automatic
’70-73? Morini MO   Malaguti 1-speed automatic
’70-73? Morini MO/K Gyrokick 1-spd automatic

early aluminum cylinder, Dellorto SHA 14/12 carb,
piston 40.0 x 12-16-17 .
rings 40.0 x 1.5 GI 

’72-78? Morini MO   Gyromat  1-speed automatic
’72-78? Morini MO1 Gyromat  1-speed automatic
’72-78? Morini MO1 any brand 1-speed automatic
’72-78? Morini MO1/K Gyrokick 1-spd automatic

all iron cylinder, Dellorto SHA 14/12 carb,
piston 40.4 x 12-19-17 .
rings 40.4 x 1.5 GI

’73-77? Morini MO   Gyromat  1-speed automatic
’73-78? Morini MO1 Gyromat  1-speed automatic
’73-79? Morini MO   Malaguti  1-speed automatic
’73-79? Morini MO1 any brand 1-speed automatic
’73-78? Morini MO1/K Gyrokick 1-spd automatic

aluminum cylinder, Dellorto SHA 14/12 carb,
piston 40.4 x 12-16-17 .
rings 40.4 x 1.5 GI


1968-79 Morini MO, MO1 family. See Morini MO .

 


1970-78? Morini MO1-K family. See Morini MO .

 

 

2-speed

’71-73? Morini MO2 Convert   2-speed automatic
’71-73? MO2 Malaguti Duomatic 2-speed automatic

early aluminum cylinder, Dellorto SHA 14/12 carb,
piston 40.0 x 12-16-17 .
rings 40.0 x 1.5 GI 

’72-78? Morini MO2 Convert   2-speed automatic
’72-78? Morini MO2 any brand 2-speed automatic

all iron cylinder, Dellorto SHA 14/12 carb,
piston 40.4 x 12-19-17 .
rings 40.4 x 1.5 GI

’73-78? Morini MO2 Convert   2-speed automatic
’73-79? MO2 Malaguti Duomatic 2-speed automatic
’73-79? Morini MO2 any brand 2-speed automatic

aluminum cylinder, Dellorto SHA 14/12 carb,
piston 40.4 x 12-16-17 .
rings 40.4 x 1.5 GI


1971-79 Morini MO2 family. See Morini MO

 

4-speed

 

 

 

5-speed

1971-75? Morini 125
123.6 cc (54.0 x 54.0) 5-speed manual foot-shift kick-start
12
hp, Dellorto VHB 25 carb, Dansi magneto 29-0027
piston 54.0 x 16-??-?? 23-0121
rings 54.0 x 2.5L and 54.0 x 2.5 GN

1971-75? Morini 125/S
123.6 cc (54.0 x 54.0) 5-speed manual foot-shift kick-start
15 hp, Dellorto VHB 27 carb, Dansi magneto 29-0027
piston 54.0 x 16-??-?? 23-0121
rings 54.0 x 2.5L and 54.0 x 2.5 GN


1972 Morini 125 Instruction Booklet and Parts Catalog
See full catalog and article on mondo50cc.forumfree.it .

 

 

 

 

 


 1976-79

 

 

1-speed

1978-80? Morini S5R  1-speed automatic kick-start
49.6cc (39.0 x 41.5), 9.0 comp ratio, forward kick
5.0 hp, Dellorto SHB 19/19 carb, Bosch 0212 005 021 magneto
piston 39.0 x 12-22-17 23-0133 G0036S
rings 39.0 x 2L and 39.0 x 1.5 GN

 

4-speed

Rounded becomes Angular: The rounded engine cases and covers became straight lines and flat surfaces. No more curves.

1976-80? Morini 4M Turbo
49.9cc (39.0 x 41.8) 4-speed manual-clutch foot-shift kick-start
?? hp, ?? km/h, Dellorto SHA14/12 carb, Dansi  magneto 29-0007
piston 39.0 x 12-22.0-16.5? 4MPA14 23-0107 G0026A
rings 39.0 x 2L and 39.0 x 1.5 GN

1976-80? Morini 4M/R Radial
49.9cc (39.0 x 41.8) 4-speed manual-clutch foot-shift kick-start
?? hp, ?? km/h, Dellorto SHA14/12 carb, Dansi  magneto 29-0007
piston 39.0 x 12-22.0-16.5? 4MPA14 23-0107 G0026A
rings 39.0 x 2L and 39.0 x 1.5 GN


1976? Morini 4M/R and 4M Parts Catalog


1977? Morini 4M Turbo

 

 

1978-82? Morini 4M/R UC4
49.9cc (39.0 x 41.8) 4-speed manual-clutch foot-shift kick-start
?? hp, ?? km/h, Dellorto SHA14/12 carb, Dansi  magneto 29-0002
piston 39.0 x 12-22-17 000000 23-0133 G0036S
rings 39.0 x 2L and 39.0 x 1.5 GN


1978? Morini 4M/R UC4 Parts Catalog

 

 

5-speed


1976-80? Morini 5ST/R Turbo Star, 5-speed foot-shift kick-start

 
1975? 5ST/R Turbo Star Catalog from mondo50cc.forumfree.it

 

 

 

 

 

 

 


 1979-83

 

1-speed

’79-95+ Morini M1 (P) 1-speed automatic with pedals
’79-95+ Morini M1-K   1-speed automatic kick start

aluminum cylinder, case reed valve,
?? hp, Dellorto SHA 14/12 carb,
piston 40.4 x 12-16-17 .
rings 40.4 x 1.5 GI

variable-speed

’79-95+ Morini M101 (P) variator automatic with pedals
’79-95+ Morini M101-K   variator automatic kick start

aluminum cylinder, case reed valve,
?? hp, Dellorto SHA 14/12 carb,
piston 40.4 x 12-16-17 .
rings 40.4 x 1.5 GI

 

4-speed

 

 

 

 

 

 

 


 1984-89

 

From 125stradali.com  Franco Morini and Minarelli engines powered practically every 50cc engine produced in Italy in the 80s and 90s. … We would like to remind the reader that in the early 80’s manufacturers were not allowed to fit more than 4 gears and from 1990 only 3. Fortunately, in 1993 the number of gears became free again, but by then it was the scooters that were in charge. 

 


1984 Morini Franco 

1-speed

Morini M1

Morini M1.K

Morini GS

Morini GS (MGX)
From 125stradali.com  The air-cooled version of the GS.A, still featuring the large reed valve. Four-speed gearbox and electronic ignition. 

Morini GS.A (RGT 2nd series)

From 125stradali.com  The GS.A is the liquid cooled, forced circulation version of the GS. Compared to the T50-A, it has a new cylinder with a significantly larger reed valve than the previous one and electronic ignition. The gearbox remains at 4 speeds as required by law.

Morini S5.N

variable-speed

Morini M101K

Morini RV

3-speed

Morini MO.3

4-speed

Morini T4 (RCW-RCX-RGT 1st series)

Morini TA

From 125stradali.com  The Franco Morini TA-50 and T4 had the same engine block and 4-speed gearbox, although they differed in the thermal system, which on the TA was liquid-cooled with thermosiphon circulation. The intake was reed valve for both, but characterised by a rather small reed valve. Ignition was for both of them with points. 

 

 

 

 


 1990-95

 


1990 Morini Franco  from amoticos.org

1-speed

Morini M1 e.s.

Morini M1.K

Morini S5.N

Morini GS  (was S5-GS)

Morini GS.A

variable-speed

Morini M101K

Morini RV (like M101 but vert cyl)

3-speed

Morini G.30

Morini G.30A

1990-99 Morini G.303 (RST)

From 125stradali.com The G303 was fitted from 1990 and although it was the same engine, the gearbox only had three ratios due to the law limiting the ratios to a maximum of three. It should be noted that the G303 also changed the internal gear ratio, with the first two gears close together and the third at rest. If a four-speed gearbox were to be fitted, it was advisable to completely replace the gearbox with that of the previous G304 to avoid excessive “gaps” between second and third gears. 

4-speed

1990-99 Morini G.304 

From 125stradali.com  This is Franco Morini’s top of the range and most advanced engine, practically an evolution of the previous GS.A..
The G304 was a long stroke with a light alloy cylinder with a gilnisil treated barrel, reed valve in the crankcase, electronic ignition, pump for forced circulation of coolant, electric starter (as an option) and automatic mixer. The gearbox remained a 4-speed, as required by the Code.

1990-99 Morini MO.4

 

 

 


1995-05

 


1993? Morini Franco

1-speed

Morini M1P

Morini S5N

Morini T1 CAT

variable-speed

Morini M101

Morini AH50

Morini AH75

3-speed

Morini G30A

4-speed

Morini G304

Morini G5

 

 

 

 

 

 


Morini S6-E, S6-T, S6-S, S6-C, M65-C

September 10, 2023

1. Morini S6-E  2002?-on  1-speed automatic 49.9 cc
39.0 bore, 41.8 stroke, 11.0 comp. ratio, case reed
3.2hp @5000rpm, max 7500, Dellorto SHA 14/12 carb
cast iron cylinder, mild porting, 2-shoe clutch
S6-E Service Manual from arf33.com

2. Morini S6-T  2002?-on  1-speed automatic 49.9 cc
39.0 bore, 41.8 stroke, 11.0 comp. ratio, case reed
5.8hp @8000rpm, max 10000, Dellorto SHA 14/12 carb
all-aluminum cylinder, 2-shoe clutch
S6-E, T, S, C Parts List from Herdan Corp 2007 Catalog

3. Morini S6-S  2002?-on  1-speed automatic 49.9 cc
39.0 bore, 41.8 stroke, 14.5 comp. ratio, case reed
9.4hp @11000rpm, max 13500, Dellorto PHBG19-BS carb
0.0hp @11000rpm, max 13500, Dellorto PHBN14 carb

all-aluminum cylinder, adjustable 3-shoe clutch
S6-S Parts Catalog from slideshare Edwin Alcivar luks.dk

4. Morini S6-C  2002?-on  1-speed automatic 49.9 cc
39.0 bore, 41.8 stroke, 15.5 comp. ratio, case reed
11.3hp @11500rpm, max 14500, Dellorto PHBG19-BS carb
all-alum. cylinder, liquid cooled, adjustable 3-shoe clutch
S6-C Service Manual from scribd Verseny Morini Franco USA

1. S6-E Electronic

2. S6-T Trainee

3. S6-S Sport

4. S6-C Competition

 

 

 

 

 

 

 

 

 

fig# 1234
fig# ETSC  Morini#   price  description

A01 1110 12-0690  none  case set
A01 0001 12-0691  none  case set
A02 1110 12-6067  $10.0 drive bearing 6003 17-35-10
A03 1111 10-5070  none  circlip internal D36
A04 1111 10-8512  $7.00 needle bearing HK1712 open
A05 2222 10-6033  none  crank seal 17 x 27 x 6
A06 2222 12-6021  $12.0 crank bearing 6203 C3 17-40-12
A07 1110 10-0187  none  crankshaft
A07 0001 10-0189  none  crankshaft
A08 1111 12-7025  $6.00 flywheel key 2.5 x 3 x 9 M83
A09 1111 16-1024  $9.00 needle bearing Ø12-15 x 15
A10 7777 29-1991  $1.40 case bolt M6x50 allen-blk
A11 1111 29-1993  --N/A- case bolt M6x60 allen-blk
A12 1110 16-4297  none  case gasket
A13 1111 10-6034  none  drive seal 17 x 27 x 5
A14 1000 11-0040  none  con rod
A14 0111 11-0041  none  con rod
A15 1111 26-0536  none  seal set 2-17x27x6, 1-17x27x5
A16 1000 26-0655  none  gasket set
A16 0111 26-0657  none  gasket set
A17 2222 26-8127  none  case dowel
B01 1000 12-4257  none  clutch cover
B01 0110 12-4276  none  clutch cover
B01 0001 12-0825  none  clutch cover
B02 1111 16-4069  none  drain plug seal washer
B03 1111 29-6001  none  drain plug
B04 1111 16-4026  $4.00 seal washer ∅14 ∅19 x 1
B05 1111 27-3007  $10.0 oil fill plug M14-1.25
B06 1111 10-5029  $1.50 circlip external D15
B08 1111 29-4115  $0.80 kick lever bolt M7x25
B09 1111 19-0029  none  kick start lever
B10 1111 16-3028  none  kick start rubber
B11 6666 29-1987  $1.00 case bolt M6x30 allen-blk
B12 1111 16-4296  none  clutch cover gasket
B13 1111 25-400508 n.a  washer 0.80
B14 1111 10-7024  none  kick shaft o-ring
B15 1111 10-0188  none  kick start shaft
B16 1111 20-1181  none  kick start spring
B17 1111 25-4010  none  spring washer
B18 1111 10-5001  $2.00 circlip external D14?
B19 1111 20-1182  none  gear spring 20-1197
B20 1111 18-1300  none  dog gear
B21 0011 16-4009  none  adj plug seal washer
B22 0011 27-3046  none  clutch adjust plug
C01 1100 12-0689  none  drive shaft-gear
C01 0011 12-0750  none  drive shaft-gear lightened
C02 2222 10-5077  $2.00 circlip external D17
C03 1111 13-1035  none  clutch nut
C04 1111 20-1195  none  clutch nut washer
C05 1100 15-0114  none  clutch shoes and center
C05 0011 15-0095  none  clutch shoes and center
C06 1111 13-6130  none  spacer ring
C07 1111 11-5097  none  drive gear bushing
C09 1111 25-405006 n.a  washer 0.60
C10 1111 23-2608  none  sprocket Z10
C10 1111 23-2611  none  sprocket Z11
C11 2222 10-5035  $1.50 circlip ext D16
C12 1111 18-0031  none  clutch bell with gear
C13 0033 29-6123  none  screw M5 x 14
C14 0033 20-1186  none  clutch shoe tension spring
C15 0033 26-8241  none  ball 2.5
C16 0033 29-6127  none  screw special
C17 00xx 20-1196  none  x=21 Belleville washer ∅6 ∅12 0.60
C18 0011 23-7142  none  clutch shoe holder plate
C19 0033 20-0092  none  clutch shoe
C21 0033 21-4013  none  clutch paw
C22 0033 27-7158  none  clutch screw coupling
C23 0011 20-1184  none  clutch spring
C24 0033 11-5102  none  bushing
D01 0000 00-0000  none  x
D02 0000 00-0000  none  x
D03 0000 00-0000  none  x
D04 0000 00-0000  none  x
D05 0000 00-0000  none  x
D06 0000 00-0000  none  x
D07 0000 00-0000  none  x
D08 0000 00-0000  none  x
D09 0000 00-0000  none  x
D10 0000 00-0000  none  x
D11 0000 00-0000  none  x
D12 0000 00-0000  none  x
D13 0000 00-0000  none  x
D14 0000 00-0000  none  x
D15 0000 00-0000  none  x
D16 0000 00-0000  none  x
D17 0000 00-0000  none  x
D18 0000 00-0000  none  x
D19 0000 00-0000  none  x
D20 0000 00-0000  none  x
D21 0000 00-0000  none  x
D22 0000 00-0000  none  x

F01  1100 12-0842  none  carburetor SHA 14/12 ∅19 sleeve

F01  0010 12-0841  none  carburetor PHBG 19-BS
F01  0001 12-0828  none  carburetor PHBG 19-BS
F02  0011 15-1015  none  clamp
F03  4400 29-1984  none  intake bolt M6 x 20
F03  0044 29-1986  none  intake bolt M6 x 25
F04  1100 25-1163  none  intake manifold ∅19 od, ∅15 id
F04  0011 11-8027  none  manifold base
F05  1100 16-4304  none  intake gasket
F05  0011 16-4298  none  intake gasket
F06  1100 29-0527  none  reed valve
F06  0011 29-0541  none  reed valve
F08  0022 29-6051  none  screw
F09  0011 20-6089  none  manifold rubber
F10  0011 23-7140  none  sleeve plate intake

G01 1000 77-2609  none  cylinder cast iron with piston

G01 0110 77-3966  none  cylinder all-alum with piston
G01 0001 12-0000  none  cylinder all-alum with piston
G02 1000 23-0180  none  piston assy standard 39.0
G02 1000 23-0181  none  piston assy oversize 39.2 39.4 39.6
G02 0110 23-0182  none  piston assy A,B,C,D 39.0
G02 0001 23-0183  none  piston assy A,B,C,D 39.0
G03 1000 27-5034  none  head
G03 0110 27-5091  none  head
G03 0001 27-5094  none  head
G04 0440 13-1005  none  head nut
G05 4444 25-4081  none  head washer
G06 0440 23-5032  none  case stud
G07 1000 16-4121  none  head gasket
G07 0110 16-4309  none  head gasket
G08 4444 12-7336  none  cylinder clamping bolt
G09 4444 25-4001  none  washer
G10 4000 23-5055  none  cylinder stud
G10 0440 23-5051  none  cylinder stud
G11 1111 16-4295  none  base gasket 0.5
G12 0222 10-7065  none  exhaust o-ring
G13 1000 26-1003  $19.0 piston ring std upper 39.0 x 2L
G13 1000 26-1044  $10.0 piston ring std lower 39.0 x 1.5 GN
G13 0222 26-1056  $19.0 piston ring standard 39.0 x 1.0 GN
G14 1111 26-8107  none  piston pin Ø12
G15 2222 10-4001  $1.50 piston clip Ø12

 

5. Morini M65-C Competition 2006?-on  6-speed 64.9 cc
44.5 bore, 41.75 stroke, 15.5 comp. ratio, case reed
16.7hp @12500rpm, max 15000, Dellorto PHBL 24 carb
all-alum. cylinder, liquid cooled
M65-C Parts Manual from scribd Luks Central-Lager luks.dk

 

 

 

 

 

 

 


Morini MO3, MO4

August 28, 2023

 

 

1983 – 1985 Morini MO3
3-speed cable-shift, kick-start

 

1975? Morini MO4 horiz. 4-speed foot-shift
49.0 cc (40.0 x 39.0) 1-speed automatic,
iron cylinder 40.0 or 40.4 bore

 

1970 Morini MO4 horizontal 4-speed on Cimatti Mini Chic
49.0 cc (40.0 x 39.0) 1-speed automatic, foot-shift,
early aluminum cylinder steel sleeve 40.0 bore
Dellorto SHB 18/15 carburetor (15mm)
Dansi magneto ⇐ MSL 168 7936B/63

 

 

 

 

 

 

 

 

 

 

 

 

 

 


Morini M1, M101 and M1K

August 21, 2023

Contents:
1. M1     ’79-88+
2. M101 ’81-89?
3. M1.K ’79-90+

 

There are 5 different bottom ends:
M1 early case reed valve, 1-speed auto, pedals, silver
M1  xxxx case reed valve, 1-speed auto, pedals, black
M1.K  xx case reed valve, 1-speed auto, kick-start
M101 xx case reed, variator transmission, pedals
M101.K   case reed, variator transmission, kick-start

There are 2 different top ends (cylinder, piston and head):
iron cylinder     all cast iron 40.4 mm, piston 12 x 19
aluminum cyl.   iron sleeve 40.4 mm, piston 12 x 16

 


1. M1 ’79-88+

 
# qty
Morini# price   description
0   1 26-0505 $25.0 seal set M1 2-57, 2-105, 1-92

1   1
 26-5086 none  semi case, right for M1
2   1 26-5087 none  semi case, left for ∅80 2-bolt stator
3   1 16-4104 none  gasket, case center
4   1 12-4084 none  cover, clutch w/cable stop
5   1 16-4105 $12.0 gasket, clutch cover

6   1 12-4083 none  cover, magneto (flywheel)
7   1 12-2061 $200  cylinder-piston al-reed 40.4 new
7   1 12-2061 $165  cyl.-piston al-reed 40.4 good-used
8   1 16-4030 $8.00 gasket, cylinder base   Ø6 46×46
9   1 27-5019 $39.0 cylinder head 46 x 46
10 1 16-4032 $9.00 head gasket Ø6 46×46
11 1 29-1986 $0.80 bolt M6 x 25 allen blk R cover up-rr
12 1 29-1988 $0.60 bolt M6 x 35 allen blk R cover lo-rr
12 1 29-1988 $0.60 bolt M6 x 35 allen blk case up-rr

13 2 29-1987 $1.00 bolt M6 x 30 allen blk case fr-lo
14  x 29-1990 $1.20 bolt M6 x 45 allen blk case x=11
14 4 29-1990 $1.20 bolt M6 x 45 allen blk R cover
15 2 29-1991 $1.40 bolt M6 x 50 allen blk L cover
16 4 23-5001 $4.00 cyl. stud M6 x 108 class 8.8 to hold 8 ft-lbs
16 4 23-50A   $3.50 cylinder stud M6 x 110 class 8.8
17 4 13-1001 $0.60 head nut M6 – 1.00 x 6 hex10
18 4 25-4001 $0.20 head washer M6
19 2 23-5014 $2.50 exhaust stud M5 x 30
20 2 13-3023 $1.50 nut, tall exhaust   M5 – 0.80 x 25 hex8
21 2 25-4013 $0.25 exhaust lock washer Ø5 Ø8 x 1.5
22 2 23-5021 $3.00 intake stud M6 x 30
23 2 13-1004 $0.30 intake nut M6
24 2 25-4001 $0.20 intake washer
25 1 16-4093 $5.00 gasket, exhaust Ø5-36-Ø20
26 1 12-0108 $75.0 carb SHA14/12 #52 fits 18mm intake
27 1 15-0030 none  air cover 37a with tubes ∅9-12×50
27 1 15-0030 $11.0 air cover 37a bare see Dellorto .
28 1 25-1050 $29.0 intake, right type Ø14 x Ø18
29 1 25-1051 $32.0 intake, front type Ø14 x Ø18
29 1 25-1055 none  intake, front type   Ø9 x Ø18 (1.0 hp)
30 1 16-4103 $5.00 intake gasket upper
31 1 29-0501 none  reed valve
32 1 16-4106 $5.00 intake gasket lower
33 2 16-7005 $7.50 case sleeve ∅8-10 x 40
34 1 10-0015 none  crankshaft
35 1 11-0015 none  connecting rod
36 1 16-1005 $9.00 needle bearing Ø12 Ø15 x 15
37 2 12-6001 $12.0 ball bearing, crankshaft 6203C3
38 2 10-6001 $8.00 seal, crank shaft  17 x 35 x 8 (or 7)
39 1 13-3007 none  nut, flywheel M8-1.25 × 14 hex15
39 1 13-3007 $8.00 substitute nut M8-1.25 × 14 hex13
40 1 12-7025 $6.00 woodruff key, flywheel 2.5 x 3 x 9 M83
41 1 13-1003 $2.50 nut, clutch M10-1.25 x 6 hex17
42 1 25-4018 $5.00 washer, plain  Ø10 Ø21 x 1.8 clutch
42 1 25-401S $2.00 substitute Ø10 Ø22 x 1.6
43 1 25-4005 $12.0 washer, shim   Ø15 Ø22 x 0.6  behind drum

44 1 23-0134 none  piston for al-reed 12-16-17-40.4 std.
44 1 23-0136 none  piston for ir-reed 12-19-17-40.4 std.
44 1 23-0136 $63.0 piston for ir-reed 12-19-17-40.4 GOL 0307
45 2 26-1045 $9.00 piston ring 40.4 x 1.5 GI standard
46 1 26-8001 $10.0 pin, piston Ø12 x 31.5
47 2 10-4001 $1.50 clip, wrist pin for Ø12 hole
48 1 27-3007 $10.0 oil filler/check plug M14-1.25
49 1 16-4026 $4.00 gasket, oil filler plug ring Ø14 x 19
50 1 29-1182 $1.50 oil drain plug M8 x 10 slot
51 1 16-4008 $1.00 drain plug gasket Ø8 x 14
53 1 11-5010 none  bushing plain, clutch drum Ø15 Ø18 x 18.5
54 2 25-4005 $12.0 washer, shim Ø15 Ø22 x 0.6  clutch drum
55 1 20-0012 $75.0 clutch assembly
56 1 20-0003 none  housing, clutch
57 2 12-7020 none  clutch shoe (ea) tire tread surface
58 2 12-7021 $9.50 clutch shoe master link #520
59 2 20-1033 $5.00 spring, extension, clutch
60 4 25-7002 $3.00 spring anchor pin Ø3 x 14 substitute
61 1 13-5031 none  clutch back plate
63 1 20-1019 $15.0 spring, compression Ø27 Ø19 x 21 starter
64 1 12-7022 $35.0 clutch starting plate 20.8 deep
65 1 10-4006 $8.00 clip, clutch plate for Ø84 hole
66 1 19-0004 $15.0 lever, start rear-pull Ø12
66 1 21-0004 none  start lever/shaft regular (front-pull)
67 1 10-7002 $2.00 o-ring, starting lever Ø2 x 9 id (13 od)
68 1 20-1022 none  spring, torsion, starter lever (use 20-1018)
68 1 20-1018 $8.00 spring, torsion, starter lever
69 1 26-8014 none  pin, clutch lever for MO, MO1, M1
71 1 10-1087 none  gear shaft
72 1 10-1088 none  drive shaft
73 2 25-4005 $12.0 washer, shim   Ø15 Ø22 x 0.6  prim. shaft
74 2 25-4040 none  washer, shim   Ø13 Ø18 x 0.2

75 2 11-5003 none  bushing with lip, drive shaft Ø13 Ø?? x ??
76 2 12-6002 $10.0 ball bearing, drive shaft #6202 15 x 35 x 11
77 1 13-1003 $2.50 nut, primary shaft
78 1 25-4018 none  washer, plain    Ø3  Ø6? x1.0? for??
79 1 10-6008 $6.00 seal, drive shaft  15 x 24 x 5
80 1 23-2534 none  sprocket 13T flat-sided thick

81 1 13-1002 $10.0 nut, sprocket M12-1.25 x 6 hex17
83 1 10-1020 none  shaft, pedal
84 1 23-2543 none  pedal sprocket 17T
85 1 20-6001 none  coupling claw (collar)
86 1 20-1015 none  spring, coupling claw, pedal
87 1 12-7016 $12.0 pedal chain #35 x 24 link Regina ASA35
88 2 10-6004 $8.50 seal, pedal shaft  16 x 24 x 5
89 3 25-4007 none  washer, plain  Ø16 Ø26?x1.5?
90 1 10-5005 $1.50 snap ring, outer for Ø16 shaft
91 1 23-7002Dnone pedal arm D right 4¾x1¼” 434R use 502R
91 1 23-700R none  pedal arm D right   5 x1½” 502R
91 1 23-7002Snone pedal arm S left    4¾x1¼” 434L use 502L
91 1 23-700L $20.0 pedal arm S left      5 x1½” 502L
92 2 12-7017 $2.50 pedal wedge pin Ø9.0 H-134
93 1 29-0045 $330. magneto Dansi 101765 ign gnd ext
93 1 29-0045Bnone magneto Bosch 0212-010-003 ext
93 1 29-0053 none  magneto CEV 6420 ign gnd ext
94 2 29-6022 $0.70 bolt M4 x 12 phil wide for stator
95 2 25-4070 $0.50 washer, star Ø4 Ø8 for stator
96 1 16-3022 none  grommet, magneto ext spark 3-thin holes
97 1 11-8007 none  spark coil Bosch H79A
97 1 11-H79B none  spark coil Dansi H79B
98 1 12-7026 $5.00 spark plug NGK BR5ES
99 1 23-7001 $6.00 spark plug cap generic
100  16-3004 none  rubber boot, spark plug cap

 

 

 


2. M101 ’81-89?

 
# qty Morini# price   description 
0   1 26-0514 $30.0 seal set M101 2-33, 2-109, 1-91, 1-74

1   1 26-5095 none  semi case, right for M101

2   1 26-5096 none  semi case, left for ∅80 2-bolt stator
3   1 16-4108 none  gasket, case center
4   1 12-4088 none  cover, clutch  (variator)
5   1 12-4089 none  cover, magneto (flywheel)

6   1 12-2062 none  cylinder & piston iron-reed 40.4
7   1 16-4030 $8.00 gasket, cylinder base   Ø6 46×46
8   1 27-5027 none  cylinder head 46 x 46 with decomp
9   1 16-4111 none  head gasket Ø6 46 x 46 (use 16-4032)
9   1 16-4032 $9.00 head gasket Ø6 46×46
10 1 29-1987 $1.00 bolt M6 x 30 allen blk L cover lo
11 1 29-1990 $1.20 bolt M6 x 45 allen blk L cover up
11 3 29-1990 $1.20 bolt M6 x 45 allen blk R cover
12 9 29-1988 $0.60 bolt M6 x 35 allen blk case
13 4 23-5001 $4.00 cyl. stud M6 x 108 class 8.8 to hold 8 ft-lbs
13 4 23-50A   $3.50 cylinder stud M6 x 110 class 8.8
15 4 13-1001 $0.60 head nut M6 – 1.00 x 6 hex10
14 4 25-4001 $0.20 head washer M6
16 2 23-5014 $2.50 exhaust stud M5 x 30
18 2 13-3023 $1.50 nut, tall exhaust   M5 – 0.80 x 25 hex8
17 2 25-4013 $0.25 exhaust lock washer Ø5 Ø8 x 1.5
19 2 23-5021 $3.00 intake stud M6 x 30
20 1 16-4093 $5.00 gasket, exhaust Ø5-36-Ø20
21 1 12-0108 $75.0 carb SHA14/12 #52 fits 18mm intake
22 1 15-0030 none  air cover 37a with tubes ∅9-12 x 50
22 1 15-0030 $11.0 air cover 37a bare see Dellorto .
23 1 25-1050 $29.0 intake, right type Ø14 x Ø18
24 1 25-1051 $32.0 intake, front type Ø14 x Ø18
24 1 25-1055 none   intake, front type   Ø9 x Ø18 (1.0 hp)
25 1 16-4103 $5.00 intake gasket upper
26 1 29-0501 none  reed valve
27 1 16-4106 $5.00 intake gasket lower
28 1 16-7005 $7.50 case sleeve ∅8-10 x 40
29 1
30 1

31 1 16-1005 $9.00 needle bearing Ø12 Ø15 x 15
32 2 12-6001 $12.0 ball bearing, crankshaft 6203C3
33 2 10-6001 $8.00 seal, crank shaft  17 x 35 x 8 (or 7)
34 1 13-3007 none  nut, flywheel M8-1.25 × 14 hex15
34 1 13-3007 $8.00 substitute nut M8-1.25 × 14 hex13
35 1 12-7025 $6.00 woodruff key, flywheel 2.5 x 3 x 9 M83

36 1 25-4075 none  washer, plain Ø8  Ø24 x1.0? for M101 variator
37 1 13-3027
$7.00 nut, clutch front M8-1.25 x 7 hex24 = Vespa
38 1 12-7144 none  drive belt AX15 for M101 see VBeltSupply.com
39 1 13-6047 none  spacer, variable speed for M101
40 1 26-8073 none  inner variator pulley half =Vespa?
41 1 13-6044 none  sleeve, variable speed for M101
42 1 12-0106 none  variator housing-drum for M101
43 1 12-7140 none  variator roller housing, inner =Vespa?
44 1 26-8072 none  roller cap =Vespa?
45 1 25-4077 none  roller washer  Ø??  Ø?? x ???
46 5 25-7035 none  roller (bare) =Vespa?
47 1 13-5035 none  disc, variable drive =Vespa?
48 1 23-0134 none  piston for al-reed 12-16-17-40.4 std.
48 1 23-0136 none  piston for ir-reed 12-19-17-40.4 std.
48 1 23-0136 $63.0 piston for ir-reed 12-19-17-40.4 GOL 0307
49 2 26-1045 $9.00 piston ring 40.4 x 1.5 GI standard
50 1 26-8001 $10.0 pin, piston Ø12 x 31.5
51 2 10-4001 $1.50 clip, wrist pin for Ø12 hole
52 1 29-4132 $0.80 oil drain plug M8 x 10 hex
54 1 27-3007 $10.0 oil filler/check plug M14-1.25
55 1 16-4026 $4.00 gasket, oil filler plug ring Ø14 x 19
56 1 10-1091 none  shaft, prim. with gear
57 1 10-1098 none  shaft, main
58 1 18-1143 none  main gear
59 1 18-4024 none  sliding clutch, engage
60 1 12-6003 $7.00 ball bearing, prim. shaft #6201 12x32x10
61 2 12-6002 $10.0 ball bearing, drive shaft #6202 15 x 35 x 11

62 1 12-7002
63 1 13-3026
64 1 25-4076
65 1 26-8071
66 1 26-8070
67 1 20-1075
68 1 10-5028
69 1 13-5037
70 1 20-1076
71 1 20-6030
72 1 20-1083
73 1 23-7053
74 1 10-6021 $5.50 seal, variator  13 x 19 x 3
75 1 16-1019
76 1 13-5034
77 1 25-4073
78 1 25-4074
79 1 10-5023
80 1 10-6020
81 1 10-5024
82 1 20-1077
83 1 20-6029
84 1 20-1082
85 1 12-7141
86 1 25-4023
87 1 13-1006
88 1 13-1002 $10.0 nut, sprocket M12-1.25 x 6 hex17
89 1 25-4002
90 1 23-2550 $15.0 sprocket 10T flat-sided thick
91 1 10-6008 $6.00 seal, drive shaft  15 x 24 x 7 (or 5)
92 1 .
93 1 11-5003 none  bushing with lip, drive shaft Ø13 Ø?? x ??
94 1 .
95 1 .
96 1 .
97 1 .
98 1 .
99 1 .
100 1 .
101 1 .
102 1 .
103 1 .
104 1 10-1093 none  shaft, pedal

105 1 23-2547 none  pedal sprocket ??T
106 1 20-6001 none  coupling claw (collar)
107 1 20-1015 none  spring, coupling claw, pedal
108 1 12-7142 none  pedal chain
109 2 10-6004 $8.50 seal, pedal shaft  16 x 24 x 5
110 1 25-4007 none  washer, plain  Ø16 Ø26?x1.5?
111 1 10-5005 $1.50 snap ring, outer for Ø16 shaft
112 1
113 1 29-0045Bnone magneto Bosch 0212-010-003 ext
113 1 29-0053 none  magneto CEV 6420 ign gnd ext
114 2 29-6022 $0.70 bolt M4 x 12 phil wide for stator
115 2 25-4070 $0.50 washer, star Ø4 Ø8 for stator
116 1 16-3022 none  grommet, magneto ext spark 3-thin holes
117 1 11-8007 none  spark coil Bosch H79A
118 1 12-7075 $4.00 spark plug NGK B6ES = W7D
119 1 23-7001 $6.00 spark plug cap generic
120 1 16-3004 none  rubber boot, spark plug cap
130 1
131 1
140 1 23-7002Dnone pedal arm D right 4¾x1¼” 434R use 502R
140 1 23-700R none  pedal arm D right   5 x1½” 502R
141 1 23-7002Snone pedal arm S left    4¾x1¼” 434L use 502L
141 1 23-700L $20.0 pedal arm S left      5 x1½” 502L
142 2 12-7017 $2.50 pedal wedge pin Ø9.0 H-134

 

 


3. M1.K ’79-90+


# qty Morini#  price
0   1 26-0505 $25.0 seal set M1.K 2-57, 2-105, 1-92

1   1 26.5086 none  semi case, right for M1
2   1 26.5087 none  semi case, left for M1
3   1 16.4104 none  gasket, case center M1
4   1 12.4085 none  clutch cover for kickstart
5   1 16.4105 $12.0 gasket, clutch cover
6   1 12.4083 none  cover, magneto (flywheel)
7   1 12.2061 $200  cylinder-piston al-reed 40.4 new
7   1 12.2061 $165  cyl.-piston al-reed 40.4 good-used
8   1 16.4030 $8.00 gasket, cylinder base   Ø6 46×46
9   1 27.5019 $39.0 cylinder head 46 x 46
10 1 16.4032 $9.00 head gasket Ø6 46×46
11 2 29.1987 $1.00 bolt M6 x 30 allen blk case
12 1 29.1989 $1.20 bolt M6 x 40 allen blk case
13 6 29.1990 $1.20 bolt M6 x 45 allen blk case
13 4 29.1990 $1.20 bolt M6 x 45 allen blk R cover
14 2 29.1991 $1.40 bolt M6 x 50 allen blk L cover
15 2 29.1992 $0.80 bolt M6 x 55 allen blk R cover
16 4 23.5001 $4.00 cyl. stud M6 x 108 class 8.8 to hold 8 ft-lbs
16 4 23-50A   $3.50 cylinder stud M6 x 110 class 8.8
17 4 13.1001 $0.60 head nut M6 – 1.00 x 6 hex10
18 4 25.4001 $0.20 head washer M6
19 2 23.5014 $2.50 exhaust stud M5 x 30
20 2 13.3023 $1.50 nut, tall exhaust   M5 – 0.80 x 25 hex8
21 2 25.4013 $0.25 exhaust lock washer Ø5 Ø8 x 1.5
22 2 23.5009 $0.00 intake stud M6
23 2 13.1001 $0.60 intake nut M6 – 1.00 x 6 hex10
24 2 25.4001 $0.20 intake washer M6
25 1 16-4093 $5.00 gasket, exhaust Ø5-36-Ø20
26 1 12-0108 $75.0 carb SHA14/12 #52 fits 18mm intake
27 1 15-0030 none  air cover 37a with tubes ∅9-12 x 50
27 1 15-0030 $11.0 air cover 37a bare see Dellorto .
28 1 25-1050 $29.0 intake, right type Ø14 x Ø18
29 1 25-1051 $32.0 intake, front type Ø14 x Ø18

30 1 16.4103 $5.00 intake gasket upper
31 1 29.0501 none  reed valve
32 1 16.4106 $5.00 intake gasket lower
33 2 16.7005 $7.50 case sleeve Ø8-Ø10 x 40
34 1 10.0015 none  crankshaft
35 1 11.0015 none  con rod needle type
36 1 16.1005 $9.00 needle bearing Ø12 Ø15 x 15
37 2 12.6001 $12.0 ball bearing, crankshaft 6203C3
38 2 10.6001 $8.00 seal, crank shaft  17 x 35 x 8 (or 7)
39 1 13.3007 none  nut, flywheel M8-1.25 × 14 hex15
39 1 13.3007 $8.00 substitute nut M8-1.25 × 14 hex13
40 1 12.7025 $6.00 woodruff key, flywheel 2.5 x 3 x 9 M83
41 1 13.1003 $2.50 nut, clutch M10-1.25 x 6 hex17
42 1 25.4018 $5.00 washer, plain  Ø10 Ø21 x 1.8 clutch
43 1 25.4005 $12.0 washer, shim Ø15 Ø22 x 0.6  clutch drum
44 1 23.0125 $80.0 piston for alu. cyl 12-16-17-40.4 std.
44 1 23.0126 $72.0 piston for alu. cyl 12-16-17-40.6 1-over
45 1 26.1045 $9.00 piston ring 40.4 x 1.5 GI std.
45 1 26.1046 $12.0 piston ring 40.6 x 1.5 GI 1-over
46 1 26.8001 $10.0 pin, piston Ø12 x 31.5
47 2 10.4001 $1.50 clip, wrist pin for Ø12 hole
48 1 27.3007 $10.0 oil check plug
49 1 16.4026 $4.00 plug gasket
50 1 29-1182 $1.50 oil drain plug M8 x 10 slot
51 1 16-4008 $1.00 drain plug gasket Ø8 x 14
52 1 27.0040 none  drum and gear set
53 1 11-5010 none  bushing plain, clutch drum Ø15 Ø18 x 18.5
54 2 25-4005 $12.0 washer, shim Ø15 Ø22 x 0.6
55 1 20.0012 $75.0 clutch assembly
56 1 20-0003 none  housing, clutch
57 2 12.7020 none  clutch shoe

58 2 12.7021 $9.50 clutch shoe master link #520
59 4 20.1033 $5.00 clutch spring
60 1 25.7002 $3.00 spring anchor pin Ø3 x 14 substitute

61 1 13.5031
62 1 10.5009
63 1 10.0038
64 1 18.4022
65 1 18.1099
66 1 20.1070
67 1 25.4007
68 1 10.7003
69 1 25.4054
70 1 10.5005 $1.50 snap ring, outer for Ø16 shaft
71 1 10.1087
72 1 10.1088
73 1 25.4005
74 1 25.4040 none  washer, shim Ø13 Ø18 x 0.2
75 1 11.5003
76 1 12.6002
77 1 13.1003
78 1 25.4018 $5.00 washer, plain  Ø10 Ø21 x 1.8 clutch
78 1 25-401S $2.00 substitute Ø10 Ø22 x 1.6
79 1 10.6008
81 1 13.1002 $10.0 nut, sprocket M12-1.25 x 6 hex17
82 1 25.4002
83 1 23.2534 none  sprocket 13T flat-sided thick
84 1 19.1031
85 1 20.1059
86 1 25.4023
87 1 23.1039
88 1 16.3015
89 1 10.5020
93 1 29.0034 none  magneto Dansi 101286 ign gnd int
94 2 29.6022 $0.70 bolt M4 x 12 phil wide for stator
95 1 25.4070 $0.50 washer, star Ø4 Ø8 for stator
96 1 16.3022 none  grommet for ext. spark, 3-thin holes
97 1 11.8007 none  spark coil Dansi
98 1 12.7076 $3.50 spark plug NGK BP6ES
99 1 23.7001 $6.00 spark plug cap generic
100  16.3004 none  rubber boot, spark plug cap
101  23.7029 none  rubber disc-plug for pedal shaft hole

 

 

 

M1: In 1979 Morini came out with the M1 engine, a one-speed with a case-type reed valve. The reed valve induction produced about 20-30% more torque. The result was acceleration about the same as a MO-2 two-speed, but at a much lower cost and complexity. So by about 1980, both the MO-1 and MO-2 were discontinued in favor of the M1.

M101: In 1981 the two-speed M101 came out, a variator-transmission belt-drive engine with a M1 top-end (cylinder, piston and head). The variable-ratio-pulley transmission resulted in increased acceleration over the fixed-ratio M1. The price increased and so did the weight and case length.

 

 

 

 


Morini S5, S5K, S5K2, S5R, S5N, S5E, S5T, S5GS

August 16, 2023

Contents:
A. S5, S5K, S5K2, S5R
B. S5N, S5E, S5T, S5GS

 

The Franco Morini engines in this  S5 engine family all have 50cc two-stroke vertical cylinders and one-speed automatic transmissions. They all say FM-S5 on the engine case. From cybermotorcycle.comThis engine was used by many motorcycle manufacturers from the 1960’s up to 2001. Manufacturers that have used this engine are as follows: Italjet/Indian, Malaguti, LEM, KTM, Husqvarna, DBM, Young Rider plus many others. 

 


A. S5, S5K, S5K2, S5R

1. Morini S5  1966-70? 1-speed automatic 47.7 cc
38.0 bore, 42.0 stroke, 6.5 comp. ratio, pedal start
2.2hp 50kph, 14/12 carb or 1.4hp 40kph, 14/9 carb
piston pin bushing, S5 top end, 40 x 40 cyl studs
from mondo50cc.forumfree.it Catalogo Generale Ricambi

2. Morini S5K  1968-72? 1-speed automatic 47.7 cc
38.0 bore, 42.0 stroke, 6.5 comp. ratio, backward kick
2.2hp 50kph, 14/12 carb or 1.4hp 40kph, 14/9 carb
piston pin bushing, S5 top end, 40 x 40 cyl studs

from indiandirtbikeparts.com ’72 Indian JC5A, M5A Catalog 

3. Morini S5K2  1972-86? 1-speed automatic 47.7 cc
38.0 bore, 42.0 stroke, 6.5 comp. ratio, forward kick
2.2hp 50kph, 14/12 carb or 1.4hp 40kph, 14/9 carb
to-’77 piston bushing, S5 top end, 40 x 40 cyl studs
from indiandirtbikeparts.com 1974? Italjet M5A Catalog

’78-on piston bearing, from 1984 Marina Mobili Inc Catalog 

4. Morini S5R  1977-79? 1-speed automatic 49.6 cc
39.0 bore, 41.5 stroke, 9.0 comp ratio, forward kick
5.0 hp, Dellorto SHB 19/19 carb
piston pin bearing, all-alum. cylinder, 50 x 50 cyl studs

from mondo50cc.forumfree.it Catalogo Generale Ricambi

.         

.     .   

.         

1. S5 1966-70?

2. S5K 1968-72?

3. S5K2 1972-86?

4. S5R 1977-79?

 

 

 

 

 

 

 

Here are four parts lists combined into one. Each list has a quantity column, showing how many of each part. The quantity can have different colors. Black quantity means all. Light grey quantity means some. Red means restricted. Each list has an illustration with item numbers for each part. 00 item number means not shown or not numbered. Violet part number means non-Morini.

1# 2# 3# 4#  qty
1# 2# 3# 4# 1234
 Morini# price   description 
00 00 00 00 1100 03-0011 $24.0 gasket set P400150850234 7-piece
00 00 00 00 0011 03-0021
$16.0 gasket set P400150850090 7-piece
00 00 00 00 1110 00-0009 none  seal set 2-17.35.8, 15.24.7 use 26-0506
00 00 00 00 0001 26-0506
$18.0 seal set 2-17.35.8, 15.24.7

01 51 01 00 1110 26-5012 none  right case 40 x 40 cyl. studs
00 00 00 01 0001 26-5082 none  right case 50 x 50 cyl. studs
02 00 00 00 1000 26-5013 none  left case 40 x 40 for ∅94 stator
00 52 02 00 0110 26-5053 none  left case 40 x 40 for ∅80 stator
00 00 00 02 0001 26-5083 none  left case 50 x 50 for ∅80 stator

03 61 03 03 1111 16-4021 none  case gasket
04 57 04 04 2222 16-7004 none  case dowel Ø6 Ø8 x ??
05 54 00 00 2200 29-1169 1-.70 case bolt M6x40 slot
00 00 05 05 0022 29-1989 $1.20 case bolt M6x40 allen-blk
00 53 00 00 0200 29-1170 1-.80 case bolt M6x45 slot
00 00 06 06 0011 29-1990 $1.20 case bolt M6x45 allen-blk
06 55 00 00 1100 29-1171 1-.70 case bolt M6x50 slot
00 00 07 07 0011 29-1991 $1.40 case bolt M6x50 allen-blk
07 56 00 00 2200 29-1172 $0.80 case bolt M6x55 slot
00 00 08 08 0022 29-1992 $0.80 case bolt M6x55 allen-blk
08 00 00 00 2000 29-1173 $0.80 case bolt M6x60 slot
00 00 00 00 0011 29-1993 --N/A- case bolt M6x60 allen-blk
00 00 00 00 7777 total case bolts
09 00 00 00 1000 12-4015 none  clutch cover
00 35 00 00 0100 12-4033 none  clutch cover
00 00 09 09 0011 12-4054 none  clutch cover
10 39 00 00 1100 16-4025 none  clutch cover gasket
00 00 10 10 0011 16-4085 none  clutch cover gasket

11 00 00 00 3000 29-1160 --N/A- cover bolt M6x15 slot
12 36 00 00 4200 29-1171 1-.70 cover bolt M6x50 slot
00 37 00 00 0200 29-1173 $0.80 cover bolt M6x60 slot
00 38 00 00 0200 29-1169 1-.70 cover bolt M6x40 slot
00 00 06 06 0022 29-1990 $1.20 cover bolt M6x45 allen-blk
00 00 07 07 0044 29-1991 $1.40 cover bolt M6x50 allen-blk
00 00 00 00 7666 total clutch cover bolts

13 00 11 11 1011 12-7004 none  magneto cover with ears 111-114 id
00 18 00 00 0100 12-7019 none  magneto cover with holes
14 00 12 12 2022 20-1061 none  mag cover clip
00 19 00 00 0200 29-6016 $1.50 mag cover screw M4x5 slot
16 00 13 13 1011 16-3017 none  wire guide
16 31 13 13 0100 16-3006 none  wire guide-grommet

17 24 14 14 1111 23-7006 none  sprocket plate
18 12 15 00 1110 12-2007 none  cylinder A 40 x 40 38.0 all iron (2.0hp)
00 12 15 00 0110 12-2018 none  cylinder B 40 x 40 38.0 all iron (1.4hp)
00 00 00 15 1110 12-2052 none  cylinder 50 x 50 39.0 alum. big fins

 
1. 03-0311 Morini S5 and S5K gasket set
2. 03-0321 Morini S5K2 gasket set

 
19 00 16 00 1110 16-4001 none  base gasket ∅6 40 x 40
00 00 00 16 0001 16-4080 none  base gasket ∅6 50 x 50
20 00 17 00 1110 27-5006 none  head 40 x 40 rounded
00 00 00 17 0001 27-5018 none  head 50 x 50 big radial
21 00 18 00 1110 16-4018 none  head gasket ∅6 40 x 40
00 00 00 18 0001 16-4022 none  head gasket ∅6 50 x 50
22 00 19 00 4440 23-5002 none  stud M6 x 108 class 10.9 (11 ft-lbs)
00 00 00 19 0004 23-5001 $4.00 stud M6 x 108 class 8.8 (8 ft-lbs)
23 13 20 20 4444 13-1001 $0.60 head nut M6-1.0 x 6 hex10
24 14 21 21 4444 25-4001 $0.20 head washer Ø6
25 03 22 00 1110 25-1001 none  intake pipe A 16od 12id
00 03 22 00 0110 25-1015 none  intake pipe B 16od 10?id
00 00 00 22 0001 25-1027 none  intake pipe 24od?
26 06 23 00 1210 16-4005 none  intake gasket
00 00 00 23 0001 16-4011 none  intake gasket
00 00 00 24 0002 13-1001 $0.30 intake nut M6
00 07 00 00 0100 13-6003 none  heat spacer
00 00 25 00 0020 29-4086 $0.80 intake bolt M6 x 16 hex
28 04 00 00 2200 29-4088 $1.00 intake bolt M6 x 20 hex
29 05 26 25 2224 25-4017 $0.25 lock washer Ø6
30 34 00 00
1100 27-3004 none  oil fill plug
00 00 27 26 00
11 27-3007 $10.0 oil fill plug M14-1.25
31 33 28 27
1111 16-4026 $4.00 seal washer ∅14 ∅19 x 1
34 29 30 28 1111 29-4132 $0.80 drain plug M8 x 10 hex
35 30 29 29 1111 16-4008 $1.00 seal washer Ø8 x 14
36 00 00 00 1000 10-0007 none  crankshaft bushing type
00 62 31 30 0111 10-0033 none  crankshaft bushing type
00 00 31 30 0011 10-0052 none  crankshaft bearing type
41 00 32 31 1111 11-0004 none  rod bushing type
00 00 32 31 0011 11-0015 none  rod bearing type
42 00 33 00 1110 11-5001 $8.00 bushing Ø11.75-15.05 x 15 see note 1
00 00 33 32 0011 16-1005 $9.00 needle bearing Ø12-15 x 15

00 00 00 32 0001 11-5028 none  bushing S5R
43 17 34 33 1111 26-8001 $10.0 piston pin Ø12 x 31.4
44 16 34 34 2222 10-4001 $1.50 piston clip Ø12
45 00 35 00 1010 23-0101 none  piston assy 12-22-17-38.0
45 00 35 00 1010 71-0405 $65.0 piston assy 12-22-16-38.0 see note 2
00 15 00 00 0100 23-3501 none  piston assy 38.0
45 00 35 00 1010 23-0102 none  piston 1-os 38.2
00 15 00 00 0100 23-3502 none  piston 1-os 38.2
00 00 00 35 0001 23-0133 $65.0 piston assy 39.0
00 00 00 35 0001 23-0134 none  piston 1-os 39.2
46 00 36 00 2220 26-1001 $9.00 piston ring 38.0 x 2.0 GN
00 00 00 36 0001 26-1003 $9.00 upper ring 39.0 x 2L
00 00 00 37 0001 26-1044 $9.00 lower  ring 39.0 x 1.5 GN
47 63 37 38
2222 12-6001 $12.0 crank bearing 6203-C3
48 59 38 39 2222 10-6001 $8.00 crank seal  17 x 35 x 8 (or 7)

49 58 39 40 1111 12-7025 $6.00 flywheel key 2.5 x 3 x 9 M83
50 22 40 41 1111 13-3007 none  flywheel nut M8-1.25 × 14 hex15
50 22 40 41 1111 13-3007 $8.00 substitute nut M8-1.25 × 14 hex13
52 00 00 00 1000 15-0020 none  transmission assy
53 00 00 00 1000 18-0005 none  gear and drum set
00 00 00 00 0100 18-0003 none  gear and drum set
00 00 41 42 0011 27-0011 none  gear and drum set
54 00 00 00 1000 20-0004 none  clutch housing assy
00 00 00 00 1011 20-0019 none  clutch housing assy
00 00 42 43 0011 20-6002 none  clutch hub bare
55 00 43 44 2222 12-7020
none  clutch shoe (each)
56 00 44 00 2220 20-1017 $5.00 clutch shoe spring
00 00 00 45 0002 20-1071 none  clutch shoe spring
57 00 45 46 2222 12-7021 $9.50 clutch shoe link #520 chain master
58 00 46 47 4444 25-7002 $3.00 spring anchor pin Ø3 x 14 substitute
59 00 00 48 1101 11-5009 none  clutch bushing Ø15 Ø18 x 18.5
00 00 47 00 0010 11-5010 none  clutch bushing Ø15 Ø18 x 18.5
00 42 00 00 0100 00-0000 none  S5K kick start assembly
00 00 00 00 0100 4112/1   none  kick lever
00 00 00 00 0100 20-1013 none  kick return spring
00 00 00 00 0100 23-7004 none  support plate
00 00 00 00 0100 25-4039 none  washer ∅11
00 00 00 00 0100 25-4007 none  washer ∅16 ∅26? x 1.5?
00 00 00 00 0100 10-0018 none  start shaft assembly
00 00 00 00 0100 10-1011 none  start shaft
00 00 00 00 0100 16-0004 none  central pin assy
00 00 00 00 0100 18-1018 none  gear, kick start
00 00 00 00 0100 23-1025 none  gear, central pin
00 00 48 49 0011 10-1052 none  
start shaft Ø16 Ø11.3 22 spline
00 00 49 50 0011 18-4019 none  coupling claw
00 00 50 51 0011 20-1072 none  coupling spring
00 00 51 52 0011 19-0006 none  kick lever
00 00 52 53 0011 23-1039 none  kick stud
00 00 53 54 0011 16-3015 none  grommet
00 00 54 55 0011 25-4023 none  stop peg washer
00 00 55 56 0011 16-3018 none  kick lever cover
00 00 56 57 0011 29-4113 $0.60 kick lever bolt M8 x 25 hex
00 00 56 00 0010 29-4115 $0.60 kick lever bolt M8 x 25 hex
00 00 57 58 0011 20-1053 none  kick return spring
00 00 58 59 0011 18-1081 none  start shaft gear
00 00 59 60 0011 18-1065 none  crank gear-nut .
00 00 60 61 0011 10-7003 none  circlip
00 00 61 62 0011 25-4055 none  washer
60 00 00 00 1000 12-7022 $35.0starting plate 20.8 deep
61 00 00 00 1000 10-4006 $8.00 starter plate clip
62 00 00 00 2000 13-1003 $2.50 clutch nut M10-1.25 x 6 hex17
63 50 69 70 2211 25-4018 $5.00 washer  Ø10 Ø21 x 1.8 
64 00 00 00 1000 20-1019 $15.0 spring, compression Ø27 Ø19 x 21 starter
65 00 00 00 1000 19-0009 none  start lever-shaft
66 00 00 00 1000 26-8014 none  start lever pin
67 00 00 00 1000 20-1018 $5.00 torsion spring
68 00 00 00 1000 10-7002 $2.00 o-ring, starting lever Ø2 x 9 id (13 od)
69 00 00 00 3333 25-4005 $7.00 shim washer Ø15 Ø22 x 0.6
70 48 00 00 1100 12-7011 none  drive gear
71 49 00 00 1100 13-1003 $2.50 gear nut M10-1.25 x 6 hex17
00 00 70 71 0011 13-1002 $10.0 gear nut M12-1.25 x 6 hex17
00 00 71 72 0011 25-4007 none  washer ∅16 ∅26? x 1.5?
00 00 72 73 0011 10-5005 $2.00 snap ring, outer for Ø16 shaft
72 64 00 00 1100 10-1024 none  drive shaft M12 x M10
00 00 62 63 0011 10-1051 none  drive shaft M12 x M12
73 65 63 64 2222 12-6002 $10.0 drive bearing #6202 15 x 35 x 11
74 60 64 65 1111 10-6008 $6.00 drive seal  15 x 24 x 7 (or 5)
75 26 65 66 1111 23-2508 $15.0sprocket 11T flat-sided thin
76 28 66 67 1111 25-4002 none  sprocket washer Ø12 Ø20?x1.0?
77 27 67 68 1111 13-1002 $10.0 sprocket nut M12-1.25 x 6 hex17
00 00 68 69 0033 25-4005 $7.00 washer, shim   Ø15 Ø22 x 0.6  

78 00 00 00 1000 12-0008 none  carb SHA14/12 #50 ∅16 use 20-0012

00 02 80 00 0110 12-0012 none  carb SHA14/12 #50 16 (2.2hp)
00 02 80 00 0110 12-0061 none  carb SHA14/9,  #43 16 (1.4hp)
78 02 80 00 1110 12-00A   $82.0 carb SHA14/12 #50 16
00 00 00 83 0001 12-0068 none  carb SHB19/19D ? 24?
79 21 00 00 1100 29-0006 none  magneto ∅94 Dansi MDL111
00 00 00 00 1100 MDL111/6 00  $29.0 points for MDL111 01.3239
00 00 00 00 1100 MDL111/10 0  $15.0 condenser M17D 07.0074 

00 00 73 74 0011 29-0026 none  mag. ∅80 Bosch 0212 005 015 to-’77
00 00 00 00 0011 2207 013 004 $11.0 points M31A no wire
00 00 00 00 0011 1237 330 035 $15.0 condenser M32A solder type
00 00 73 74 0011 29-0026 none  mag. ∅80 Bosch 0212 005 021 ’78-on
00 00 00 00 0011 2207 013 005 $15.0 points M31 with wire
00 00 00 00 0011 2217 330 050 $15.0 condenser M32 screw post type

80 00 00 00 2000 29-6021 $1.00 stator bolt M4 x 12 phil pan use 29-6022
00 23 00 00 0200 29-6015 $0.70 stator bolt M4 x 12 slot?

00 00 74 75 0022 29-6022 $0.70 stator bolt M4 x 12 phil wide 
81 08 75 00 1110 13-7074 $5.00 spark plug NGK BR6HS
00 00 00 76 0001 13-7075 $4.00 spark plug NGK B6ES
00 00 00 77 0002 25-4070 $0.20stator washer M4
00 00 81 78 0011 10-5019 none  start shaft circlip Ø19
00 00 00 79 0001 10-5020 none  stop peg circlip Ø?
82 00 76 00 1111 23-7020 $6.00 spark plug cap
83 00 77 00 1110 16-2001 none  exhaust header nut
84 00 78 00 1110 16-4010 none  exhaust gasket ring type
00 00 00 80 0001 16-4024 none  exhaust gasket flange type

 

Note 1: The piston pin bushing requires reaming to ∅12.0 and drilling after it is pressed in, with an adjustable reamer and a precision holder tool.

Note 2: The substitute S5, S5K, S5K2 piston is an early Minarelli 71.405.0 which equals MMI 4500. It is the same except for thicker rings (2.5 instead of 2.0) and a shorter skirt (16 instead of 17 mm). An old design used by Morini and Minarelli since 1951. Dimensions are 12 mm pin, 22 upper (above the pin), 16 lower (below the pin) and 38.0 diameter, abbreviated as 12-22-16-38.0.

But why are these early Italian 50cc pistons the same dimensions and design as German pistons made by Sachs? In the early 1950’s Vittorio Minarelli visited Fichtel and Sachs in Austria to learn about moped engines. When Minarelli returned he began building engines, along with partner Franco Morini, at FBM in the 1950’s. The Italian engineers used many of German engineer Ernst Sachs production methods and knowledge, like casting and metallurgy, and design principles, like bore and stroke, port timing, sizes and thicknesses, geometry, etc.

Left, 1966-86? Morini S5, S5K, S5K2
Mid ’69-79 Minarelli V1 1hp, ’51-55 FBM P48, P2, P3, ’56-68? Morini F1, P3
Right, 1972-78
Sachs 504, 505, others.
All can interchange.

 

 

 


B. S5E, S5N, S5T, S5GS

 

1. Morini S5N  1978-88? 1-speed automatic 49.6cc
39.0 bore, 41.5 stroke, piston port induction
Dellorto SHA 14/12 carburetor
new: iron-sleeved alum. cylinder, electronic ignition
from mondo50cc.forumfree.it Catalogo Generale Ricambi

2. Morini S5E  1989-99? 1-speed automatic 49.8cc
39.0 bore, 41.7 stroke, piston port induction
Dellorto SHA 14/9 carburetor
new: all-iron cylinder, electronic ign, alum kick lever
from mondo50cc.forumfree.it Catalogo Generale Ricambi

3. Morini S5T  1992-97?  1-speed automatic 49.8cc
39.0 bore, 41.7 stroke, two-petal reed valve
Dellorto SHA 14/12 carburetor
new iron sleeved aluminum cylinder
from mondo50cc.forumfree.it Catalogo Generale Ricambi

4. Morini S5GS  1997-05? 1-speed automatic 49.8cc
39.0 bore, 41.7 stroke, four-petal reed valve
Dellorto SHA 14/12 or Mikuni VM18 carburetor

new all-aluminum cylinder with larger fins
Used on Husqvarna, KTM (pre 2001), LEM, Rivara and DBM.
The Husqvarna version had an o-ring head gasket
and a thicker base gasket in later years.

 

.         

.     

1. S5N 1978-88?

2. S5E 1989-01?

3. S5T 1992-97?

4. S5GS 1997-01?

 

 

 

 

 

 

 

Here are four parts lists combined into one. Each list has a quantity column, showing how many of each part. The quantity can have different colors. Black quantity means all. Light grey quantity means some. Magenta means restricted. Each list has an illustration with item numbers for each part. 00 means not shown or not numbered.

 

   qty
# 1234  Morini# price   description
1   1111 12-0505 none  engine case set ’97
3  1111 16-4134 none  engine case gasket
4  2222 16-7004 none  dowel pin ∅10 ∅8 x 14
5  3333 29-1989 $1.20 case  bolt M6x40 allen-blk
6  3333 29-1990 $1.20 case  bolt M6x45 allen-blk
7  5555 29-1991 $1.40 case  bolt M6x50 allen-blk
8  2222 29-1992 $0.80 case  bolt M6x55 allen-blk
9  1111 12-4112 none  clutch cover black
10 1111 16-4135 none  clutch cover gasket
11 1111 12-4119 none  magneto cover black
12 2222 20-1061 none  mag cover clip
13 1000 14-1755 none  CDI-coil S5N Ducati 432.39.9510
13 0100 14-0001 none  coil
13 0011 16-3045 none  coil?
14 1000 29-0118 none  magneto Ducati 431.06.3500
14 0111 29-0106 none  flywheel-rotor
15 0001 00-0000 none  cylinder S5GS
16 0001 00-0000 none  base gasket S5GS
17 0001 00-0000 none  cylinder head S5GS
18 0001 00-0000 none  head gasket S5GS
19 0004 00-0000 none  cylinder stud M6 x 112-25/15
20 4400 13-1001 none  head nut M6 x 6 hex10
20 0040 12-7158 none  head nut
20 0004 00-0000 none  head nut M6 x 36 hex12

21 0004 25-4001 none  washer ∅6.4
22 0001 00-0000 none  intake flange vm18 pro junior
22 0001 00-0000 none  intake f.vm14/16 projun.usa6
24 0001 00-0000 none  rubber gasket 25 x1 * rubber for flywheel
26 0001 00-0000 none  securing guide
27 0001 27-3007 $10.0 oil check/fill plug M14
28 0001 16-4026 $4.00 seal washer ∅14 ∅19 x 1
29 0001 29-4132 $0.80 drain plug M8 x 10 hex
30 0001 16-4008 $1.00 seal washer Ø8 x 14
31 0001 00-0000 none  crankshaft stroke 41.7mm ’98
32 0001 00-0000 none  connecting rod S5GS ’98
33 0001 16-1005 $9.00 needle bearing Ø12-15 x 15
34 0002 10-4001 $1.50 piston clip Ø12

1# 3# 4#  qty
2# 3# 4# 1234
 Morini# price   description
35 00 00 1100 23-0149 none  piston assy 39.0
00 35 00 0010 23-0141 none  piston assy 39.0 for T4
00 00 35 0001 00-0000 none  piston cpl. a d=39mm
00 00 35 0001 00-0000 none  piston cpl. b d=39mm
00 00 35 0001 00-0000 none  piston cpl. c d=39mm
00 00 35 0001 00-0000 none  piston cpl. d d=39mm
36 36 00 1100 26-1003 $19.0 piston ring upper 39.0 x 2L
00 00 36 0011 00-0000 none  piston ring set
00 00 37 0002 00-0000 none  ball bearing 6203 tn9.c3
00 00 38 0002 00-0000 none  radial seal ring 17x35x8
00 00 39 0001 00-0000 none  woodruff key din6888-2,5×3
00 00 40 0001 13-3007 none  flywheel nut M8x14 hex15
00 00 40 0001 13-3007 $8.00 substitute nut M8x14 hex13
00 00 41 0001 00-0000 none  clutch hub 52-z w.prim.15-z
00 00 42 0001 00-0000 none  inner clutch hub
00 00 43 0002 12-7020 none  clutch shoe
00 00 44 0002 00-0000 none  clutch spring reinforced
00 00 45 0002 12-7021 $9.50 none  joint for blocks
00 00 46 0004 25-7002 $3.00 roller 3×13,8
00 00 47 0001 00-0000 none  bushing 15x18x18
00 00 48 0001 00-0000 none  starting shaft
00 00 49 0001 00-0000 none  kickst. ratchet
00 00 50 0001 00-0000 none  spring
00 00 51 0001 00-0000 none  clutch hub cpl. reinforced
00 00 52 0001 00-0000 none  stop screw m8
00 00 53 0001 00-0000 none  rubber 10x26x18
00 00 54 0001 00-0000 none  ground plate ignition coil
00 00 55 0001 00-0000 none  kick start rubber
00 00 56 0001 00-0000 none  hh screw din0933-m 7×25
00 00 57 0001 00-0000 none  kick starter spring
00 00 58 0001 00-0000 none  kick starter sprockets
00 00 59 0001 00-0000 none  plastic cap kick starter
00 00 60 0001 00-0000 none  o-ring 12,00×2,00 nbr 70
00 00 61 0001 00-0000 none  washer 8,4x25x0,4
00 00 62 0001 00-0000 none  counter shaft
00 00 63 0002 00-0000 none  ball bearing 6202-2rsh/c3
00 00 64 0001 00-0000 none  radial seal ring 15x24x5
00 00 65 0001 00-0000 none  sprocket 10-t
00 00 66 0001 00-0000 none  washer 12,2x20x1,8
00 00 67 0001 00-0000 none  rubber cap
68 68 00 4430 25-4005 $7.00 shim washer Ø15 Ø22 x 0.6

00 00 68 0005 00-0000 none  washer 15x22x0.4
00 00 69 0001 00-0000 none  cylinder + piston
00 00 70 0001 00-0000 none  circlip 14×1,2
00 00 71 0002 00-0000 none  shim 16x25x0,25
00 00 72 0001 00-0000 none  circlip din0471-16×1
00 00 73 0002 00-0000 none  washer din0125-a 5,3
00 00 74 0003 00-0000 none  screw m4x10
00 00 75 0001 00-0000 none  spark plug bosch w 4 ac
00 00 76 0001 00-0000 none  spark plug connector
00 00 77 0001 00-0000 none  tooth lock wash. din6797-j 5,3
00 00 78 0001 00-0000 none  exhaust gasket
00 00 79 0001 00-0000 none  ah screw din0912-m 5×12
80 00 00 1000 12-0153 none  carb SHA14/12 #52 ∅18
80 00 00 0100 12-0136 none  carb SHA14/9   #?? ∅18
00 80 00 0011 12-0120 none  carb SHA14/12 #52 ∅18 

00 79 80 0004 00-0000 none  antivibration rubber
00 00 81 0001 00-0000 none  circlip 17,5×1,2
82 00 00 1100 26-1044 $10.0 piston ring lower 39.0 x 1.5 GN
00 00 83 0001 00-0000 none  piston pin 8x12x31,4
00 00 84 0001 00-0000 none  ah screw din0921-m 6×60
00 00 86 0002 00-0000 none  ah screw din0912-m 5×20
00 00 88 0001 00-0000 none  hh-nut m12x1,25 6mm high
00 00 89 0001 00-0000 none  starting lever
00 00 90 0001 00-0000 none  reed valve housing s5-gs
00 00 91 0001 00-0000 none  gasket membran housing
00 00 92 0006 00-0000 none  stud bolt m6x33-11/16
00 00 93 0006 00-0000 none  spring ring din0127-b 6
00 00 94 0002 00-0000 none  self locking nut m 6 copper
00 00 95 0004 00-0000 none  hex nut din 934 m6
00 00 97 0001 00-0000 none  reed valve elementd=18,5mm’99
00 00 98 0001 00-0000 none  intake flange gasket d=22,5mm
00 00 99 0001 00-0000 none  gasket set seal rings
00 00 00 1100 26-0620 none  gasket set
00 00 00 0010 26-0625 none  gasket set
00 00 99 0001 00-0000 none  gasket set

 

 

Morini S5E, S5ET, S5NG, S5NG4

Morini S5 pistons

 

 

 

 

 

 

 

 

 

 

 

 

 

 


Morini MO, MO.1, MO.2, MO.K

August 13, 2023

Contents:
1.
Gyromat, MO, MO.1 and MO.K
2.
Convert and MO.2
3.
MO Info

 

 


1. Morini Gyromat, MO, MO.1 and MO.K

 
1 MO Gyromat early Gyromat covers with early, iron, or late cylinder
1 MO Malaguti Malaguti covers, different start cable, early or late cyl.
2 MO “plain” plain covers, early aluminum cylinder
3 MO.1 Gyromat late Gyromat covers, iron or late cylinder
3 MO.1 “any brand” any brand covers, iron or late cylinder

 
4 MO-K Gyrokick early Gyrokick covers and starting parts
4 MO1-K Gyrokick late Gyrokick covers and start parts

 

There are 3 different top ends (cylinder, piston and head):
’68-73 early aluminum iron sleeve, piston ∅40.0 x 12-16
’72-77 iron cylinder   all cast iron,   piston ∅40.4 x 12-19 taller top
’73-77 late aluminum iron sleeve,   piston ∅40.4 x 12-16

There are 3 different speed versions (on US models):
speed power sprocket carb intake cylinder  piston skirt
30mph 2.2hp   13T   14/12  Ø13   same xx 5mm cut

25mph 1.4hp   12T   14/12  Ø12   same xx 3mm cut
20mph 1.0hp   12T   14/9    Ø9   restricted 3mm cut

 

 

Here are four parts lists combined into one. Each list has a quantity column, showing how many of each part. The quantity can have different colors. Black quantity means all. Light grey quantity means some. Orange means early. Magenta means restricted.

Each list has an illustration with item numbers for each part.


1 Gyromat 1968-77? MO Gyromat, MO Malaguti
2 MO xxxx 1973-76? MO “plain”
3 MO.1 xx  1975-79? MO1 late Gyromat, MO1 “any brand”
4 MO.K xx  1970-79? MO-K Gyrokick, MO1-K Gyrokick

      qty
#   1234
Morini#  price   description 
0   1111 26-0505 $25.0 seal set 2-17.35.7, 2-16.24.5, 15.24.5
0   1111 26-0506 $29.0 gasket set original see below
0   1111 26-05A   $30.0 gasket set MO1, MO2 Athena

1   1111 26-5016 none  semi case, right
2   1111 26-5017 none  semi case, left ∅80 2-bolt

2   1000 12-45G   none  clutch cover w/ cable stop, Gyromat
3   1000 12-45M   none  clutch cover no cable stop Malaguti
 0100 12-45P   none  clutch cover w/cable stop, plain
3   0010 12-4075 none  clutch cover w/cable stop, any brand
3   0010 12-45L    none  clutch cover with stop, late Gyromat
3   0001 12-4076 none  clutch cover Gyrokick
4   1100 12-20xx none  cyl-piston early-alu 40.0 (1.5-2.0hp)
4   1110 12-2050 none  cylinder-piston iron   40.4 (1.5-2.0hp)
4   1111 12-2049 $180  cylinder-piston iron 40.4 (1.0-1.5hp)
4   1111 12-2038 $200  cylinder-piston alu. 40.4 (1.5-2.0hp)
4   1111 12-2038 $170  cyl.-piston alu. ’77 40.4 good-used
5   1100 27-50xx none  cylinder head 46 x 46 ’70-type
5   0111 27-5019 $35.0 cylinder head 46 x 46 ’77-type
6   1000 12-44G   none  magneto cover, says Gyromat
6   1000 12-44M   none  magneto cover, says Malaguti
6   0100 12-44P   none  magneto cover, plain

6   0010 12-4074 $35.0 magneto cover, any brand
6   0010 12-44L   $39.0 magneto cover, late Gyromat

6   0001 12-4021 none  magneto cover, Gyrokick 
7   2220 29-1165 $0.70 bolt M6x25 slot xxx  R cover rr
7   0220 29-1986 $0.80 bolt M6x25 allen blk R cover rr
7   0001 29-1168 $1.00 bolt M6x35 slot xxx  case lo-rr
8   1110 29-1168 $1.00 bolt M6x35 slot xxx  case lo-rr
8   0110 29-1988 $0.60 bolt M6x35 allen blk case lo-rr
8   0008 29-1169 1-.70 bolt M6x40 slot xxx  case
9   8880 29-1169 1-.70 bolt M6x40 slot xxx  case
9   0880 29-1989 $1.20 bolt M6x40 allen blk case
9   0006 29-1170 1-.70 bolt M6x50? slot      R cover all 6
10 3330 29-1171 1-.80 bolt M6x45 slot xxx  R cover fr
10 0330 29-1991 $1.40 bolt M6x50 allen blk R cover fr
10 2222 29-1171 1-.80 bolt M6x45 slot xxx  Left cover
10 0220 29-1991 $1.40 bolt M6x50 allen blk Left cover
11 2222 23-5003 $7.00 stud, intake   M5 x 50 for MO, MO1, MO2
12 2222 13-1004 $0.40 nut, intake stud    M5 – 0.80 x 5 hex8
13 2222 23-5014 $2.50 stud, exhaust M5 x 30 for MO, MO1, MO2, M1
14 2222 13-3023 $1.50 nut, tall exhaust   M5 – 0.80 x 25 hex8or M101
15 4444 23-5001 $4.00 stud, cyl. M6 x 108 class 8.8 to hold 8 ft-lbs
15 4444 23-50A   $3.50 stud, cylinder M6 x 110 class 8.8
15 4444 23-5002 none  (use 23-5001) class 10.9 to hold 11 ft-lbs
16 4444 13-1001 $0.60 nut, cylinder head M6 – 1.00 x 6 hex10
17 4444 25-4001 $0.20 washer, plain   Ø6 Ø13 x 1.5 for head
18 3333 16-7005 $7.50 case sleeve ∅8-10 x 40
19 1111 16-4030 $8.00 gasket, cylinder base   Ø6 46×46

20 1110 16-4031 $5.00 gasket, exhaust Ø5-36-Ø20
20 0001 16-4093 $5.00 gasket, exhaust Ø5-36-Ø20
21 1111 16-4032 $9.00 gasket, cylinder head   Ø6 46×46
22 1111 16-4033 $8.00 gasket, case center
23 1111 16-4034 $9.00 gasket, clutch cover
24 1111 16-4035 $5.00 gasket, intake lower x Ø5-36 19×10
25 1111 16-4036 $3.00 gasket, intake upper x Ø8-36 19×10
26 1111 13-6004 $17.0 spacer-insulator, intake Ø5-36 19×10
27 1111 25-1005 $42.0 intake, right type Ø13 x Ø16 (2.0 hp)
27 1111 25-1014 $27.0 intake, right type Ø12 x Ø16 (1.5 hp)
27 0110 25-1048 none  intake, right type   Ø9 x Ø16 (1.0 hp)
27 0010 25-1014 $35.0 intake, front type Ø12 x Ø16 (1.5 hp)
27 0010 25-1052 none  intake, front type Ø13 x Ø16 (2.0 hp)
28 2222 25-4012 $0.25 washer, spring  Ø5  Ø8  x 1.5
32 1000 27-3007 $10.0 oil filler plug M14-1.25
33 1000 16-4026 $4.00 gasket, oil filler plug   ring Ø14×19
34 1111 29-4132 $3.00 drain plug M8 x 10
35 1111 16-4008 $1.00 seal washer, drain plug Ø8 x 14
36 1000 00-0000 $2.00 oil check plug M6 x 8
36 0111 27-3007 $10.0 oil fill/check plug M14-1.25
37 1000 00-0000 $2.00 check plug gasket 6 x 12
37 0111 16-4026 $4.00 gasket, oil fill/check   ring Ø14×19
42 1110 10-0009 none  crank shaft, bushing-type rod 3 oil hole
42 0001 10-0015 none  crank shaft, bearing type rod
48 1110 11-5001 $8.00 bushing Ø11.75 Ø15.05 x 15 see note 1
48 0001 16-1005 $9.00 needle bearing Ø12 Ø15 x 15
49 1110 11-0004 none  connecting rod with bushing
49 0001 10-0015 none  connecting rod, bearing type
50 1111 26-8001 $10.0 pin, piston Ø12 x 31.5
51 2222 10-4001 $1.50 clip, wrist pin for Ø12 hole
52 1000 23-01xx  none  piston for early-alu cyl 12-16-17-40.0
52 1111 23-0130 none  piston for iron cyl 12-19-17-40.4 original
52 1111 23-0130 $63.0 piston for iron cyl 12-19-17-40.4 GOL 0307
52 0000 23-0131 none  piston for iron cyl 12-19-17-40.6 1-over
52 0000 23-0131 none  piston for iron cyl 12-19-17-40.8 2-over
52 1111 23-0125 $80.0 piston for alu. cyl 12-16-17-40.4 original
52 1111 23-0125 $68.0 piston for alu. cyl 12-16-17-40.4 GOL 0089
52 0000 23-0126 $72.0 piston for alu. cyl 12-16-17-40.6 1-over
52 0000 23-0126 $70.0 piston for alu. cyl 12-16-17-40.8 2-over
54 2000 26-10xx  $10.0 piston ring 40.0 x 1.5 GI standard
54 0222 26-1045 $9.00 piston ring 40.4 x 1.5 GI standard
54 0000 26-1046 $12.0 piston ring 40.6 x 1.5 GI oversize
54 0000 26-1046 $12.0 piston ring 40.8 x 1.5 GI oversize
56 2222 12-6001 $12.0 ball bearing, crankshaft 6203C3
57 2222 10-6001 $8.00 seal, crank shaft  17 x 35 x 8 (or 7)
58 1111 12-7025 $6.00 woodruff key, flywheel 2.5 x 3 x 9 M83
59 1111 13-3007 none  nut, flywheel M8-1.25 × 14 hex15
59 1111 13-3007 $8.00 substitute nut M8-1.25 × 14 hex13
60 1111 16-3004 none  rubber boot, spark plug cap
61 1110 23-7001 $6.00 spark plug cap generic
61 0001 23-7020 $6.00 spark plug cap generic
63 1110 20-0003 none  clutch housing pedal
63 0001 00-0000 none  clutch housing kick
63 1111 20-0012 none  clutch assembly pedal
63 0001 00-0000 none  clutch assembly kick
64 2222 12-7020 none  clutch shoe (ea)
65 2222 20-1033 $5.00 spring, extension, clutch
66 2222 12-7021 $9.50 clutch shoe master link
67 4444 25-7002 $3.00 spring anchor pin Ø3 x 14 substitute
68 1110 27-0005 none  clutch drum Ø84, bushing and gear set
68 0001 27-0021 none  clutch drum Ø84, bushing and gear set
69 1000 11-5009 none  bushing plain Ø15 Ø18 x 18.5 use 11-5010
69 0111 11-5010 none  bushing plain Ø15 Ø18 x 18.5
70 1110 12-7022 $35.0 clutch starting plate 20.8 deep
71 1110 10-4006 $8.00 clip, clutch plate for Ø84 hole
72 1110 13-1003 $2.50 nut, clutch M10-1.25 x 6 hex17
73 1110 25-4018 $5.00 washer, plain  Ø10 Ø21 x 1.8 clutch
73 1110 25-401S $2.00 substitute Ø10 Ø22 x 1.6
74 1110 20-1019 $15.0 spring, compression Ø27 Ø19 x 21
75 1110 19-0004 $15.0 lever, start rear-pull Ø12
75 1110 21-0004 none  start lever/shaft regular (front-pull)
76 1110 26-8014 none  pin, clutch lever
77 1110 20-1018 $8.00 spring, torsion, starter lever
77 1110 20-1022 none  spring, torsion, starter lever use 20-1018
78 1110 10-7002 $2.00 o-ring, starting lever Ø2 x 9 id (13 od)
79 1111 25-4005 $12.0 washer, shim Ø15 Ø22 x 0.6 before drum
80 1111 25-4005 $12.0washer, shim Ø15 Ø22 x 0.6 after drum
82 1111 13-1003 $2.50 nut, gear M10-1.25 x 6 hex17
83 1110 25-0001 $45.0 gear primary (driven) 52T x 14.2 (new but rusty)
83 0001 25-0003 none  gear primary (driven)
84 1110 10-1028 none  shaft, prim. with gear 10T x ???
84 0001 10-1059 none  shaft, prim. with gear
85 1111 10-1029 none  shaft, drive with gear 26T x ???
87 2222 25-4005 $12.0 washer, shim   Ø15 Ø22 x 0.6  prim. shaft
88 2222 25-4040 none  washer, shim Ø13 Ø18 x 0.2
89 2222 12-6002 $10.0 ball bearing, drive shaft #6202 15 x 35 x 11
90 1111 11-5002 none  bushing with lip, prim. shaft Ø13 Ø17 x 17
91 1111 11-5003 none  bushing with lip, drive shaft Ø13 Ø?? x ??
92 1110 10-6003 $6.00 seal, drive shaft  15 x 24 x 7
92 0001 10-6008 $6.00 seal, drive shaft  15 x 24 x 5
93 1111 23-2506 $15.0 sprocket 12T tapered, keyed
93 1111 23-2501 $15.0 sprocket 13T tapered, keyed
94 1111 13-1002 $10.0 nut, sprocket M12-1.25 x 6 hex17
95 1111 12-7002 none  key, sprocket 3.0 x 4.7 x 12.3 use M96
95 1111 12-7002 $5.00 key, sprocket M96 3.0 x 5.0 x 12.4
98 1110 10-1020 none  shaft, pedal
99 1110 23-2543 none  pedal sprocket 17T
99 1110 23-2507 none  pedal sprocket 19T
#    1234 Morini#  price   description
100 1110 20-6001 none  coupling claw (collar)
101 1110 20-1015 none  spring, coupling claw, pedal
102 1110 10-5005 $1.50 snap ring, outer for Ø16 shaft
103 1111 25-4007 none  washer, plain  Ø16 Ø26?x1.5?
105 2220 10-6004 $8.50 seal, pedal shaft  16 x 24 x 5
106 1110 12-7016
$12.0 pedal chain #35 x 24 link Regina ASA35
107 1110 23-7002Dnone pedal arm D right 4¾x1¼” 434R use 502R
107 0000 23-700R none  pedal arm D right   5 x1½” 502R
108 1110 23-7002Snone pedal arm S left    4¾x1¼” 434L use 502L
108 0000 23-700L $20.0 pedal arm S left      5 x1½” 502L
109 2220 12-7017 $2.50 pedal wedge pin Ø9.0 H-134
111 1000 12-0008 none  carb SHA14/12 #50 fits 16 use 12-0012
111 0111 12-0012 $82.0 carb SHA14/12 #50 fits 16 (2.0, 1.4 hp)
111 1111 12-0061 none  carb SHA14/9   #43 fits 16 MO1,2 (1.0 hp)
112 1111 15-0006 none  air cover thin #36 with 2 inlet tubes #40
113 1111 29-0034 none  magneto Dansi 101286 ign gnd internal
113 1111 29-0045 $330. magneto Dansi 101765 ign gnd external
114 2000 29-6021 $1.00 bolt M4 x 12 phil. pan stator  use 29-6022
114 0222 29-6022 $0.70 bolt M4 x 12 phil wide stator
115 1111 16-3008 $3.00 grommet, magneto int spark 2-thin 1-thick
115 1111 16-3022 none  grommet, magneto ext spark 3-thin holes
115 0002 16-3014 none  grommet
118 1110 12-7027 $4.00 spark plug NGK B6ES
118 0001 12-7076 $4.00 spark plug
119 1110 21-4002 none  start cable adapter original (front-pull)
126 0001 00-0000 none  plug
180 0001 19-1031 none  kick lever
181 0001 23-1039 none  kick lever pin
182 0001 25-4023 none  washer, plain
183 0001 16-3015 none  rubber bumper
184 0001 20-1059 none  kick start spring
185 0001 10-0038 none  start shaft
186 0001 10-7003 none  start shaft o-ring
187 0001 18-4022 none  coupling claw
188 0001 20-1070 none  coupling spring
189 0001 18-1099 none  starting gear
192 0001 10-5005 $1.50 snap ring, outer for Ø16 shaft
193 0001 25-4054 none  washer

 

Note 1: The piston pin bushing requires reaming to ∅12.0 and drilling after it is pressed in, with an adjustable reamer and a precision holder tool.


1.
20-0012 inner side, 2. 20-0012 with 13-5031, 3. 20-0012 outer side, 4. 27-0005a


1. 
12-7020, 2. 12-7014, 3. Myrons Morini pistons in 2013, 4. 26-05A MO1-MO2 gasket set

 

 


2. Morini Convert and MO.2

 
1 MO2 Convert with early, iron or late cylinder
1 MO2 Malaguti Duomatic different covers, early or late cyl.
2 MO2 “any brand” covers for re-branding, iron or late cylinder

There are 3 different top ends (cylinder, piston and head):
’68-73 early aluminum iron sleeve, piston ∅40.0 x 12-16
’72-77 iron cylinder   all cast iron,   piston ∅40.4 x 12-19 taller top
’73-77 late aluminum iron sleeve,   piston ∅40.4 x 12-16

There are 2 different speed versions (on US models):
speed power sprocket carb intake cylinder  piston skirt
30mph 2.2hp   13T   14/12  Ø13   same xx 5mm cut

25mph 1.4hp   12T   14/12  Ø12   same xx 3mm cut

 

Here are two parts lists combined into one. Each list has a quantity column, showing how many of each part. The quantity can have different colors. Black quantity means all. Light grey quantity means some. Orange means early. Magenta means restricted.

Each list has an illustration with item numbers for each part. n/s means not shown.


1 Convert 1973-77? MO2 Convert, MO2 Malaguti Duomatic
2 MO.2 1975-79? MO2 “any brand”

     qty
#   12
  Morini# price   description 
0   11 26-0508 $29.0 seal set MO2 1-47, 1-48, 2-113, 1-104
0   11 26-0506 $35.0 gasket set original
0   11 26-05A   $28.0 gasket set Athena

1   11 26-5032 none  semi case, right
2   11 26-5017 none  semi case, left ∅80 2-bolt
3   01 12-4034 $65.0 clutch cover for MO2 “any brand”
3   10 00-0000 none  clutch cover for Convert

4   11 12-2038 $200  cylinder-piston alum ’77 40.4
4   11 12-2038 $170  cyl.-piston alum ’77 40.4 good-used
4   11 12-2049 $180  cylinder-piston iron
5   11 27-5019 $35.0 cylinder head 46 x 46 ’77-type
6   10 12-44M   none  magneto cover, says Malaguti

6   11 12-4074 $35.0 magneto cover, plain 
7   11 29-1988 $0.60 bolt M6x35 allen blk case
8   88 29-1989 $1.20 bolt M6x40 allen blk case
9   01 29-1990 $1.20 bolt M6x45 allen blk R cover up-rr
9   02 29-1990 $1.20 bolt M6x45 allen blk L cover
9   30 29-1991 $1.40 bolt M6x50 allen blk L cover
9   10 29-1990 $1.20 bolt M6x45 allen blk R cover lo-rr
9   01 29-1991 $1.40 bolt M6x50 allen blk R cover lo-rr
10 33 29-1994 --N/A- bolt M6x65 allen blk R cover
10 11 29-1995 $1.20 bolt M6x70 allen blk R cover up-fr
11 22 23-5003 $7.00 stud, intake   M5 x 50
11 22 29-4069 none  stud, intake for iron cylinder
12 22 13-1004 $0.40 nut, intake stud    M5 – 0.80 x 5 hex8
13 22 23-5014 $2.50 stud, exhaust M5 x 30
14 22 13-3023 $1.50 nut, tall exhaust   M5 – 0.80 x 25 hex8
15 44 23-5001 $4.00 stud, cyl. M6 x 108 class 8.8 to hold 8 ft-lbs
15 44 23-50A   $3.50 stud, cylinder M6 x 110 class 8.8
16 44 13-1001 $0.60 nut, cylinder head M6 – 1.00 x 6 hex10
17 44 25-4001 $0.20 washer, plain   Ø6 Ø13 x 1.5 for head
18 22 16-7005 $7.50 case sleeve ∅8-10 x 40
19 11 16-4030 $8.00 gasket, cylinder base   Ø6 46×46
20 10 16-4031 $5.00 gasket, exhaust Ø5-36-Ø20
20 01 16-4093 $5.00 gasket, exhaust Ø5-36-Ø20
21 11 16-4032 $9.00 gasket, cylinder head   Ø6 46×46
22 11 16-4033 $8.00 gasket, case center
23 11 16-4034 $9.00 gasket, clutch cover
24 11 16-4035 $5.00 gasket, intake lower x Ø5-36 19×10
24 20 16-7001 none  alignment tube Ø6 Ø8 x ?? up-fr, lo-rr
24 01 16-7001 none  alignment tube Ø6 Ø8 x ?? up-fr only
25 11 16-4036 $3.00 gasket, intake upper x Ø8-36 19×10
26 11 13-6004 $7.00 spacer-insulator, intake Ø5-36 19×10
27 10 25-1005 $42.0 intake, right type Ø13 x Ø16 (2.0 hp)
27 01 25-1014 $27.0 intake, right type Ø12 x Ø16 (1.5 hp)
27 01 25-1052 $35.0 intake, front type Ø13 x Ø16 Sebring
28 40 25-4012 $0.25 washer, spring  Ø5  Ø8  x 1.5
28 04 25-4013 $0.25 washer, spring  Ø5  Ø8  x 1.5
31 11 27-0009 $12.0 oil dip stick
32 11 16-4026 $1.00 dip stick gasket
33 11 29-4132 $0.80 drain plug M8 x 10 hex
34 11 16-4008 $1.00 gasket, oil drain plug x ring Ø8 x 14
35 11 10-0042 none  crank shaft, bushing-type rod
35 11 10-0046 none  crank shaft, bearing-type rod
41 11 26-8001 $10.0 pin, piston Ø12 x 31.5
42 22 10-4001 $1.50 clip, wrist pin for Ø12 hole
43 11 23-0125 $80.0 piston for alu. cyl 12-16-17-40.4 std.
43 11 23-0125 .0 piston for alu. cyl 12-16-17-40.4 generic
43 00 23-0126 $72.0 piston for alu. cyl 12-16-17-40.6 1-over
43 00 23-0126 $70.0 piston for alu. cyl 12-16-17-40.8 2-over
43 11 23-0130 $63.0 piston for iron cyl 12-19-17-40.4 GOL 0307
43 11 23-0131 none  piston for iron cyl 12-19-17-40.6 1-over
44 22 26-1045 $9.00 piston ring 40.4 x 1.5 GI standard
44 00 26-1046 $12.0 piston ring 40.6 x 1.5 GI oversize
44 00 26-1046 $12.0 piston ring 40.8 x 1.5 GI oversize
45 11 12-6001 $12.0 ball bearing, left crank 6203C3
46 11 12-6007 $12.0 ball bearing, right crank 6204
47 22 10-6001 $8.00 seal, crank shaft  17 x 35 x 8 (or 7)
48 11 10-6012 $7.00 seal, crank shaft  20 x 35 x 8 (or 7)

49 11 12-7025 $6.00 woodruff key, flywheel 2.5 x 3 x 9 M83
50 11 13-3007 none  nut, flywheel M8-1.25 × 14 hex15
50 11 13-3007 $8.00 substitute nut M8-1.25 × 14 hex13

51 11 16-3004 none  rubber boot, spark plug cap
52 11 23-7001 $6.00 spark plug cap generic
53 11 18-0001 $75.0 gear #1 driving 18Tx12.3 drum Ø84 w/bushing
54 11 11-5007 $18.0 bushing plain, clutch drum Ø18 Ø20 x 17.5
55 11 20-6004 $10.0 hub, clutch #1
56 22 12-7012 $20.0 clutch #1 shoe (each)  3-45° grooves
57 22 20-1033 $5.00 spring, extension, clutch
58 44 12-7021 $9.50 clutch shoe master link #520
59 88 25-7002 $3.00 spring anchor pin Ø3 x 14 substitute
60 11 20-0007 $40.0 clutch #1 assembly
61 11 11-5016 none  inner steel tube, clutch hub Ø15 Ø19 x 32.5
62 11 11-5013 none  bushing plain, clutch hub Ø19 Ø22 x 31.75
63 11 16-0001 $35.0 gear #2 (driving) with start plate 22T
64 11 12-7014 $20.0 clutch #2 shoe (each)  2-90° grooves
65 11 13-0001 none  starting clutch plate
66 11 27-1004 $12.0 starter clutch hub Ø28 hex28
67 11 20-1016 $15.0 spring, compression, starter
68 11 13-50xx $10.0 plate, starter, 3 Ø10 studs
68 11 13-5015 $15.0 plate, starter, 3 Ø8 studs for bushings
00 11 16-3026 $18.0 bushing set of 3, starter Ø8 Ø10 x 8
69 11 25-4028 $19.0 washer, large  Ø28 Ø56 x 1.0
70 11 16-0003 none  starter thrust block (bearing)
72 11 23-1027 none  spiral pawl, starter for MO2
73 11 23-7026 none  plate, starter spiral anchor, 3-hole
74 33 29-6025 $2.00 bolt M5 x 5 phillips sunk starter
75 11 16-1008 none  roller bearing inner, R crank Ø10-Ø14 x 10
76 11 20-1036 $6.00 spring, extension, for MO2 starter
77 11 16-7010 $12.0 wire hook, starter cable for MO2
78 11 12-7061 none  inner cable original 1-ended Ø1.6 50″
78 11 12-706I  $5.00 inner cable subst. Ø1.2 50″ requires D14p
78 11 12-706S $12.0 cable subst. Ø1.2 43 x 50″ requires D14p
79 11 13-6036 $7.00 cable stop-guide, starter M10-1.25
80 11 16-3010 $2.50 rubber protector subst. for start cable
80 11 25-4005 $12.0 washer Ø15 Ø22 x 0.6
81 11 10-1036 $35.0 shaft, prim. with gear 10T x 17.0 (new but rusty)

82 11 10-1029 none  shaft, drive with gear 26T x ??? pre Jan’78 MO2
82 11 10-1076 none  shaft, drive with gear 26T x ??? after Jan’78 MO2
83 11 10-5009 $5.00 external retaining ring for Ø22 shaft
84 11 25-4043 $12.0 washer, plain Ø22 Ø28 x 1.6
84 11 25-4043 $00.0 actually made of 2 or 3 thinner shims
85 22 20-1037 none  spring, compression, ratchet gear Ø4 x 9
86 11 12-0025 $85.0 gear #1 (driven) with ratchet ring & bushing 59T
88 11 13-6012 $8.00 spacer, 1st/2nd gear Ø15 Ø24 x 11
89 11 12-7029 $45.0 gear #2 (driven) 52T x 10.0 for MO2 (new but rusty)
90 11 12-7002 $5.00 key, main gear M96 3.0 x 4.7 x 12.3
91 11 11-5017 none  bushing plain, first gear 59T Ø17 Ø19 x 20
92 11 13-3017 $12.0 nut, prim. shaft   M14 – 1.25 x 8  hex19
93 11 25-4031 $10.0 washer, plain  Ø14 Ø26 x 1.5
94 11 10-5006 $2.00 snap ring, outer for Ø12 shaft
95 22 25-4026 none  washer, shim  Ø12 Ø18?x0.2?
96 11 12-6003 $7.00 ball bearing, prim. shaft #6201 12 x 32 x 10
97 11 10-1035 none  shaft, pedal
98 11 25-4030 $5.00 washer, 3-tab  Ø15 Ø30 x 0.6
99 11 16-4101 $2.50 gasket, starter cable, ring Ø10×14

#     12  Morini# price   description 
100 33 25-4005 $12.0 washer, shim Ø15 Ø22 x 0.6  clutch drum
101 11 25-4040 none  washer, shim Ø13 Ø18 x 0.2
102 11 12-6002 $10.0 ball bearing, drive shaft #6202 15 x 35 x 11
103 22 11-5002 none  bushing with lip, prim. shaft Ø13 Ø17 x 17
104 11 10-6003 $6.00 seal, drive shaft  15 x 24 x 5
105 11 23-2506 $15.0 sprocket 12T tapered, keyed
105 11 23-2501 $15.0 sprocket 13T tapered, keyed
106 11 13-1002 $10.0 nut, sprocket M12-1.25 x 6 hex17
107 11 12-7002 $5.00 key, sprocket M96 3.0 x 4.7 x 12.3
108 10 23-2543 none  pedal sprocket 17T
108 01 23-2507 none  pedal sprocket 19T
109 11 20-6001 none  coupling claw (collar)
110 11 20-1015 none  spring, coupling claw, pedal
111 11 10-5005 $1.50 snap ring, outer for Ø16 shaft
112 33 25-4007 none  washer, plain  Ø16 Ø26?x1.5?
113 22 10-6004 $8.50 seal, pedal shaft  16 x 24 x 5

114 11 12-7016 $12.0 pedal chain #35 x 24 link Regina ASA35
115 11 23-7002Dnone pedal arm D right 4¾x1¼” 434R use 502R
115 00 23-700R none  pedal arm D right   5 x1½” 502R
116 11 23-7002Snone pedal arm S left    4¾x1¼” 434L use 502L
116 00 23-700L $20.0 pedal arm S left      5 x1½” 502L
117 22 12-7017 $2.50 pedal wedge pin Ø9.0 H-134
118 11 12-0012 none  carb SHA14/12 #50 fits 16 (2.0, 1.4 hp)
118 11 12-00A   $82.0 carb SHA14/12 #50 fits 16mm intake
118 11 7758-85 none  air cover thin #36 with 2 inlet tubes #40
119 11 29-0034 none  magneto Dansi 101286 ign gnd internal
119 01 29-0045 $330. magneto Dansi 101765 ign gnd external
120 22 29-6022 $0.70 bolt M4 x 12 phil wide stator
121 11 16-3008 $3.00 grommet, magneto int spark 2-thin 1-thick
121 01 16-3022 none  grommet, magneto ext spark 3-thin holes
123 10 12-7076 $4.00 spark plug NGK B6ES
123 01 12-7027 $4.00 spark plug NGK B6ES
124 22 26-8035 none  gear shaft pawl
125 11 13-1003 $2.50 clutch nut M10-1.25 x 6 hex17

126 11 25-4018 $5.00 clutch washer Ø10 Ø21 x 1.8
127 22 20-1017 $5.00 clutch #2 shoe spring
128 11 25-4041 none  washer
129 11 11-0015 none  con. rod, bearing type
130 11 26-8038 none  return spring pin
131 11 16-0002 $70.0 clutch #2 with gear 22T and start plate
132 11 11-5001 $8.00 bushing Ø11.75 Ø15.05 x 15 see note 1
132 11 16-1005 $9.00 needle bearing Ø12 Ø15 x 15

 

Note 1: The piston pin bushing requires reaming to ∅12.0 and drilling after it is pressed in, with an adjustable reamer and a precision holder tool.

 

 

 

Find out more about the Morini MO, MO.1, MO.2, MO.K »


Tatung, Nippon-Seiki and Trac

July 30, 2023

 

Japan  Japan, China, Taiwan, Korea, Viet Nam, and others follow JIS Japan Industry Standards. That is why some things from different Asian countries are the same, such as speedometer threads.

Jap-Eu  European countries follow DIN Deutches Institut fur Normung. The Honda PC50 and PA50 mopeds are made in Belgium and have some European-made components, such as the speedometer, speedo driver and fuel petcock. The PC50 speedo cable is Euro on top, and Japan on the bottom. The PA50 speedo cable is Japan on top, and Euro on the bottom.

figure refers to the parts manual (A is AMS, G is Grycner, F is Trac), parts group illustration, and part number in the illustration. 

colors: US models  Euro models

 



A. Speedometers

 


  Speedometers

Tatung and Chaolong speedometers, made in Taiwan,  are on US models of 1970’s-80’s Taiwan-made mopeds; Angel, Clinton, General, Grycner, Jui Li, Indian and others. They are also on 1970’s Indian motorcycles. 

 

figure  Grycner#  price  
G9-1  2150-8099 $45.0 speedometer bare Tatung ∅76 mm, 50 mph
10-7  1150-8092 $00.0 M12-1.0 thread, 2.7 cable hole, 88mm cover
G9-2  2150-8098 $9.00 mounting plate
G9-3  2150-8095 $5.00 rubber grommet substitute
G9-4  621-00106 $0.20 plain washer M6
G9-5  622-01106 $0.20 spring washer M6
G9-6  616-00106 $0.30 nut M6
G9-7  2150-8094 $1.50 bulb ba9s 6V 1.5w
G9-8  2150-8096 $19.0 wire harness with bulbs

Jui Li mopeds with spoke wheels ∅80 drum
’78-79 AMS Sierra 50, Sachs 505-1A 

’78-80 Clinton, Sachs 505-1A engine 

’79-85 General 5 Star, Minarelli V1
’79-80 General 5 Star ST, Minarelli V1

’78-79 Grycner, Sachs 505-1A or 1B
’78-79 Jui Li Honey 50, Sachs 505-1A
’77-79 Lazer Sport 50, Minarelli V1
Her Chee mopeds with spoke wheels ∅110 drum
’84-85 AMS Sierra 50, Sachs 505-1A
’84-85 AMS Tahoe Sport, Sachs 505-1A
’79-80 Foxi 47, Sachs 505-1A engine
’80-85 General 5 Star ST, Sachs 505 engine
’80-82 Sachs G4, Sachs 505 engine
Jui Li mopeds with mag wheels ∅90 drum

’79-80 General 5 Star LTD, Minarelli V1
Merida or Mira mopeds
’78-81 Indian AMI-50, four-stroke engine
Merida motorcycles
’73-75 Indian ME-74, 76, 100, 125, ML-100
’75-76 Indian MI-125, 175, MS-100, 175

 


Taiwan Speedometers


04811-20515  Tatung 50 mm 35mph $45 
good-used but still sticky, lubed 04-23, no odometer
TYM mopeds
’77-83 Angel AP48, BP48, CP48
’77-80 Speed Bird BP48, BP48S
Wheel King mopeds

’78-79 Wheel King, Cuyler

 


Speedometers

Nippon Seiki speedometers are on Honda motorcycles and mopeds made in Japan.

37200-044-602 none  30mph wht/blk
’67 Honda P50

37200-064-681 none  M10-1.0 thread
’69-77 Honda PC50, PC50K1, PS50

 

 
37200-147-711 $45.0 35mph dark blue, used
’77-81 Honda NC50 Express
’78-83 Honda PA50 Hobbit

37202-163-600 none  40mph black
’79-81 Honda NA50 Express II

37202-192-600 none  35mph black
’82-83 Honda NC50 Express

37200-GC1-671 none  35mph black
’82-83 Honda NU50, NU50M Urban Express

 

 


Speedometers

Trac speedometers are on Trac mopeds and motorcycles, made in Korea by Kia or Daelim.


F-15  37100-028-800-AM (34600)
console with 70 mph speedo $55  no key switch
’87-90 Trac DH100

 


F-13  37100-MT1-0000
console with 35 mph speedo $60 no key switch
’83-86 Trac Hawk (deluxe), Laura M56 engine

 


F-3  37200-HD2-890-AM (23201)
console with 35 mph speedo $65 no key switch
’85-89 Trac Olympic, Sprint, Hawk, Clipper, DP50 engine
’84-90 Trac Image, Liberty, Escot, Daelim DK50 engine

 


F-13  37200-M56-8950
speedometer round, 35 mph $45  good-used
’82-86 Trac Eagle, Clipper, Hawk (standard), M56 engine

 

 

 



B. Speedo Drivers

 


  Speedo Drivers

 
figure  General#  price     Japan 2.7/slot 1
2-17  1150-5083 $6.00 pinion
2-18  1150-5082 none  pinion washer ∅4.5 ∅7.2 x 0.5
2-18  1150-5082 $1.00 pinion washer substitute
2-19  1150-5081 $5.00 gear ∅25.6, 2 flat sides
2-19  1150-5081 $13.0 gear & receiver ∅25.6, 36.5 mm
2-20  1150-5080 $9.00 receiver ∅25.6, 36.5, 2 flat sides
2-21  1150-5079 none  gear box washer ∅18.0 ∅22.4 x 0.20
2-22  1150-5078 none  oil seal ∅39 ∅47 x 5
2-24  1150-5076 $5.00 oil seal ∅4.5 ∅11 x 3.5
2-25  1150-5075 $7.00 wheel bearing 6201Z 12 32 x 10
Jui Li mopeds with spoke wheels ∅80 drum
’78-79 AMS Sierra 50, Sachs 505-1A 

’78-80 Clinton, Sachs 505-1A engine 

’79-85 General 5 Star, Minarelli V1
’79-80 General 5 Star ST, Minarelli V1

’78-79 Grycner, Sachs 505-1A or 1B
’78-79 Jui Li Honey 50, Sachs 505-1A
’77-79 Lazer Sport 50, Minarelli V1
TYM mopeds with spoke wheels ∅80 drum
’78-83 Angel AP48, BP48, M48 remake
’78-80 Speed Bird BP48, BP48S 

 


figure   AMS# 000  price    Japan 2.7/slot 11
A1-16  A1150-5084  $32.0 speedo driver M11-1.00
Her Chee mopeds with spoke wheels ∅110 drum
’84-85 AMS Sierra 50, Sachs 505-1A
’84-85 AMS Tahoe Sport, Sachs 505-1A
’79-80 Foxi 47, Sachs 505-1A engine
’80-85 General 5 Star ST, Sachs 505 engine
’80-82 Sachs G4, Sachs 505 engine
Jui Li mopeds with mag wheels ∅90 drum

’79-80 General 5 Star LTD, Minarelli V1 

 


Speedo Drivers 


   Indian# 00 price 0 figure  Japan 2.7/slot 11
W112-00-50 $32.0 9-12  speedo driver M11-1.00
Merida or Mira mopeds ∅90 or ∅100 drum

’78-81 Indian AMI-50
with spoke wheels
’79-80 Indian AMI-50 with Sport Mag II “7-ray” wheels
’79-81 Indian AMI-50 with Mira “snowflake” wheels

 

 


Speedo Drivers


fig  Honda# 00000 price     Japan 2.7/slot 1
11  44804-147-000   none  gear & receiver 35.5 mm
11  44804-147-000   none  receiver only ∅25.0, 35.5, 1 flat side
12  44809-044-000   none 
washer ∅18.0 ∅22.4 x 0.20
21  90752-147-003   none  brake seal  ∅34 ∅47 x 5

23  93500-04006  -0 $2.00 screw M4x6 cross
27  99140-6200-010 $6.00 wheel bearing 6200Z 10 30 x 9
’77-81 Honda NC50 Express

 


fig  Honda# 000000 price     Japan 2.7/slot 1
  9  44805-044-690   $6.00 pinion
10  44806-044-040   none 
gear & receiver P50 use 690
10  44806-044-690   
$13.0 gear & receiver ∅25.6, 36.5 mm
10  44806-081-000   
$5.00 gear only ∅25.6, 2 flat sides
10  44808-081-000   $9.00 receiver only ∅25.6, 36.5, 2 flat sides
11  44809-044-000   none  gear box washer ∅18.0 ∅22.4 x 0.20
12  45100-081-000   none  brake panel bare
17  90539-044-000   none  pinion washer
17  90539-044-000   
$1.00 pinion washer substitute
18  90751-044-000   none  brake seal  ∅39 ∅47 x 5
20  90753-044-000   $5.00 pinion seal ∅4.5 ∅11 x 3.5
25  96100-6201-000 $7.00 wheel bearing 6201Z 12 32 x 10
’66-70 Honda P50 (044), ’67 Honda P50 (US)
’69-70 Honda PC50A (063), ’69 PC50 Little Honda (US)
’70-77 Honda PC50K1 (081) but not PC50M or PC50L

 

 

 


Speedo Drivers


   Trac# 0000000  price 0 figure   Japan 2.7/slot 2
44800-M56-8930  $32.0 F8-10-0 speedo driver M11-1.00
models with spoke wheels ∅90 drum
’82-86 Trac Eagle, Hawk, Clipper with M56

’84-89 Trac Escot, Clipper with DK50, DP50

 


   Trac# 0000000  price 0 figure   Japan 2.7/slot 2
44800-M56-8900  $38.0 F7-10-0 speedo driver M11-1.00
models with mag wheels ∅90 drum
’82-86 Trac Eagle, Hawk, Sprint, M56 engine 
’84-89 Trac Image, Hawk with DK50, DP50

 

   Trac# 000000  price 0 figure   Japan 2.7/slot 11
44806-035-681    none  F8A-2-2 speedo gear
’84-89 Trac Liberty, Olympic DK50, DP50

 

 



C. Speedo Cables

 

  Speedo Cables


figure  General# 0 price   Japan 2.7/slot 1
10-2  1150-8097 $35.0 speedo cable black 26.6″
Jui Li mopeds with spoke wheels ∅80 drum
’78-79 AMS Sierra 50, Sachs 505-1A 

’78-80 Clinton, Sachs 505-1A engine 

’79-85 General 5 Star, Minarelli V1
’79-80 General 5 Star ST, Minarelli V1

’78-79 Grycner, Sachs 505-1A or 1B
’78-79 Jui Li Honey 50, Sachs 505-1A
’77-79 Lazer Sport 50, Minarelli V1

 


figure   AMS# 00o0 price   Japan 2.7/slot 11
A9-2    A1150-7498  $42.0 speedo cable black 28.6″
Her Chee mopeds with spoke wheels ∅110 drum
’84-85 AMS Sierra 50, Sachs 505-1A
’84-85 AMS Tahoe Sport, Sachs 505-1A
’79-80 Foxi 47, Sachs 505-1A engine
’80-85 General 5 Star ST, Sachs 505 engine
’80-82 Sachs G4, Sachs 505 engine
Jui Li mopeds with mag wheels ∅90 drum

’79-80 General 5 Star LTD, Minarelli V1 

 


Speedo Cables


   Indian# 00 price 0 fig#  Japan 2.7/slot 11
C120-00-50 $42.0 16-8  speedo cable silver 27.5″ 
C120-00-50 $20.0 16-8  speedo cable silver 27.5″ used
’78-81 Indian AMI-50
with spoke wheels
’79-80 Indian AMI-50 with Sport Mag II “7-ray” wheels
’79-81 Indian AMI-50 with Mira “snowflake” wheels

 


Taiwan Speedo Cables

 
figure 0 TYM# 0000 price   Japan 2.7/slot 1
0-00  04811-20246  none  speedo cable 38″ (longer)
TYM or Honda with ∅80 drum, cantilever fork
’77-79 Angel AP48 (PM50 remake)
’74 Honda PM50 Novio

 


figure 0 TYM# 0000 price   Japan 2.7/slot 1
2-33  B4811-20246 
$30.0 speedo cable 31.7″
TYM mopeds with ∅80 drum, telescopic fork
’77-83 Angel BP48, BP48S, CP48
’77-80 Speed Bird BP48, BP48S

 

 
  part# 000o0 price   Japan 2.7/2.7
2.7-2.7×28.0  $30.0 speedo cable black 28.0″
’78-79 Wheel King, Cuyler and others

 


  part# 0000o0  price   Japan 2.7/slot 14
2.7-slot14x27.6  $26.0 speedo cable silver 27.6″
unknown application

 

 


Speedo Cables

  part# 00000o0 price   Jap-Eu 2.0/slot 1
44830-063-010 none  speedo cable silver
’73-77 Honda PC50K1  

  part# 00000o0 price   Jap-Eu 2.7/2.0
44830-148-670
 none  speedo cable silver
’77-79 Honda PA50 Hobbit (148)

44830-148-671 none  speedo cable black
’80-83 Honda PA50 Hobbit (148)

 


  part# 00000o0 price   Japan 2.7/slot 1
B4811-20246 0 $26.0 speedo cable silver 31.7″ replacement
44830-147-672 $16.0 speedo cable silver 32.1″ used original
44831-147-670  none speedo inner wire   32.1″
44831-GF0-000  none speedo inner wire   32.1″
44831-GK8-870  none speedo inner wire   32.1″

’77-79 Honda NC50 Express (147)

44830-163-670 none  speedo cable silver
’79-80 Honda NA50 Express II

44830-147-650 none  speedo cable black with grommet
44831-192-600 none  speedo inner wire
’80-81 Honda NC50 Express (147)

44830-193-670 none  speedo cable black
’81-81 Honda NA50 Express II

44830-GA6-670 none  speedo cable black
44831-192-600 none  speedo inner wire
’82-83 Honda NC50 Express (GA6)

44830-GK8-871 none  speedo cable black 32.1″
44831-GK8-870 none  speedo inner wire 32.1″
’84-87 Honda NQ50 Spree (GK8)

 

 


Speedo Cables

 
# Trac#   Daelim# 00000000 price 0 figure#  Japan 2.7/slot 2
1 84625 44830-M56-8900-M $32.0  F13-11 speedo cable
’82-86 Trac Eagle, Clipper with M56 engine 

2 23501 44830-MT1-0000-M $32.0  F13-11-1 speedo cable
’83-86 Trac Hawk with Laura M56 engine 

3 23501 44830-MT1-010  -M $40.0  F3-9-2 speedo cable
’84-89 Trac Escot, Clipper with DK50, DP50 
’84-89 Trac Image, Hawk, Sprint DK50, DP50

5 34080 44830-028-9400 -M $37.0  F15-4 speedo cable
’87-90 Trac DH100 Super Hawk

# Trac#   Daelim# 00000000 price 0 figure#  Japan 2.7/slot 11
4 23003 44830-HD2-890-AM $40.0  F3-9-1 speedo cable
’84-89 Trac Liberty, Olympic DK50, DP50

 

 


Garelli Models 1980-2020

July 3, 2023

1980-2020

 


Abbreviations and Color Meanings:
The 2-digit “gears” column tells how many gears and how they’re shifted. The color tells if there are pedals.
A means Automatico, M means Marce march (foot-shift), V means Velocità speeds (cable-shift).

Automatic  with pedal s: 1A, 2A
Hand-shift with pedals: 1V, 2V, 3V, 4V
Foot-shift  with pedals: 3M, 4M, 5M, 6M

Automatic,  no pedals:  1A, 2A
Hand-shift, no pedals:  1V, 2V, 3V, 4V
Foot-shift,  no pedals:  3M, 4M, 5M, 6M

The engine model color tells the type: two-stroke or four-stroke or nick-name.
1.00 hp (horsepower) = 1.01 cv (cheval vapeur) = 1.01 ps (metric horsepower)

Country code color: black means only that country, light gray means that country and others.

Sources:
From cybermotorcycle.com, motomanuali.it, and official publications.
From ebay.it (search for pubblicita garelli) where every Italian publication has a year date.
From mondo50cc.forumfree.it where most bike photos are identified and have a year date.

 

 

 


1980

In the 1980’s most European countries and some US states stopped requiring pedals on mopeds. So most late-1980’s and later mopeds worldwide were kick start with foot pegs, no pedals.

1980 Garelli Noi

1980 Garelli Noi 
is like a ’80 Sport (US)

1980 Garelli Ciclone 5V

 

 

 

 

 

 

 

EU 0cc   hp  engine gears   rims    1980
EU 049 1.2 38B auto  1A  xx  none  
Mosquito 38-B kit
EU 049 1.5 V1  0000 1A 16″spoke Garelli VIP 1
EU 049 2.0 V2  0000 2A 16″spoke Garelli VIP 2 Deluxe

EU 049 2.0 V3k  00   3M 16″spoke  Garelli VIP 3V

EU 049 2.0 V3k  00   3M 16″ 7-ray  Garelli VIP 3V SL Deluxe
UK 049 2.0 V1 000   1A 16″spoke  Concorde Matic

UK 049 1.5 H1 000   1A 16″spoke  Garelli Noi M
EU 049 2.0 H1k 00   1A 16″spoke  Garelli Noi MK
EU 049 2.0 H1-al  0  1A 16″spoke  Garelli Noi SL
EU 049 2.0 H1-al  0  1A 16″ 7-ray  Garelli Noi SL De Luxe
UK 049 2.0 H2k-al    2A 16″spoke  Garelli Noi K2V

UK 049 2.0 H2k-al    2A 16″ 7-ray  Garelli Noi K2V De Luxe
BR 049 2?  H1 0000 1A 16″spoke  Ibramotor Eureka
BR 049 2?  H1 0000 1A 10″spoke  Ibramotor Katia

UK 049 2.0 H1k 000 1A 10″ 5-ray  Garelli Katia MK

EU 049 6.5 V5ak2 0 5M 16″3-star  Garelli Gran Turismo
EU 049 6.5 V5ak2 0 5M xx  19/17  Garelli KL50 Enduro
EU 049 6.5 V5ak2 0 5M 16″3-star  Garelli Ciclone 5V
EU 125  16 Minarelli 6M 18″6-star  Garelli TSR 125 liquid cooled

EU cc   20  25  30
EU
cc   hp  hp  hp eng gears  rims  1980  US Models
US 49 1.0 1.5 2.0  H1 00 1A 16″spoke Sport
US 49 1.0 1.5 2.0  H1 00 1A 16″spoke Rally Sport
US 49 0.0 1.5 2.0  H2-al  2A 16″ 7-ray Rally Sport Ltd 2
US 49 1.0 1.5 2.0  H100 1A 16″spoke Super Sport XL
US 49 1.0 1.5 2.0  H100 1A 17″spoke Super Sport XL
US 49 1.0 1.5 2.0  H1 00 1A 16″ 7-ray Super Sport Ltd
US 49 0.0 1.5 2.0  H2-al 1A 16″ 7-ray Super Sport Ltd 2
US 49 0.0 1.5 2.0  V2 00 2A 17″spoke VIP

 

1979 Garelli brochure

1980-82 Garelli (US)

New headlight: In the 1980 flyer, all models had the CEV “pancake” healight, with replaceable bulb. But the 1980 VIP below has a “bullet” headlight, rather than a “pancake” headlight, like all the other 1980 Garelli models. So not everything changes at once.

New cylinder: The 1980 Super Sport Ltd with H1 or H2 engine had the new 5-fin aluminum cylinder. It’s easy to see from a distance by the silver color, when the other model’s iron cylinders are dark gray.

The H2 engine model has a larger rear sprocket, 50 tooth instead of 32. See how in the 1980 brochure, the black bike at top left has a much bigger rear sprocket? That is how to tell a horizontal 2-speed from a distance. 

New switches: In 1980 the switches changed from 1977-80 “Garelli oval chrome” to 1980-85 “CEV diamond plastic“. The new switches were not prone to breaking like the old ones were. The control housings did not change, except for color, from silver to black.

New oil injector: In 1980 the oil injector tank was redesigned, with a less-noticeable, two-sided version. It is seen below, on both the 1980 Rally Sports and the gorgeous green 1980 VIP.

In 1980 the Sport had rear suspension and the 1977 better fork. It was the same as the Rally Sport, except it had painted fenders, not polished stainless, it had a solo seat, not a bench seat, no rear luggage rack, and no oil injector tank.

1981 Garelli Rally Sport

1980 Rally Sport 2-spd

1980 Garelli Super Sport LTD

’80 Super Sport XL Ltd

1980 Garelli Super Sport XL

1980 Super Sport XL

1980 Garelli Rally Sport

1980 Rally Sport

 

 

 

 

 

 

 

1980 Garelli Rally Sport Ltd

1980 Rally Sport Ltd

1980 Garelli VIP Deluxe

1980 Garelli VIP  by 
Sunday Morning Motors

1980 Super Sport Ltd

 

 

 

 

 

 

 

 

 


1981 Garelli Noi

1981 Noi SL De Luxe
is like Rally Sport Ltd

1981 Garelli Noi Parts Catalog

1981 Noi Parts Catalog

EU 0cc   hp  engine gears   rims    1981
UK 049 2.0 H1 000   1A 16″spoke Garelli Noi M
EU 049 2.0 H1k 00   1A 16″spoke Garelli Noi MK
EU 049 2.0 H1-al  0  1A 16″spoke Garelli Noi SL
EU 049 2.0 H1-al  0  1A 16″ 7-ray Garelli Noi SL De Luxe
UK 049 2.0 H2k-al    2A 16″spoke Garelli Noi K2V

UK 049 2.0 H2k-al    2A 16″ 7-ray  Garelli Noi K2V De Luxe
UK 049 2.0 H1k 00  1A 10″ 5-ray
Garelli Katia 1V
EU 049 6.5 V5ak2 0 5M 16″3-star Garelli Gran Turismo
EU 049 6.5 V5ak2 0 5M xx  19/17 Garelli KL50 Cross
EU 049 6.5 V5ak2 0 5M 18″3-star Garelli Ciclone 5V
EU 125  16 Minarelli 6M 18″6-star Garelli TSR 125 liquid cooled

1981 Garelli

EU cc   20  25  30
EU
cc   hp  hp  hp eng gears  rims  1981  US Models
US 49 1.0 1.5 2.0  H1 00 1A 16″spoke Sport
US 49 1.0 1.5 2.0  H1 00 1A 16″spoke Rally Sport
US 49 0.0 1.5 2.0  H2-al  2A 16″ 7-ray Rally Sport Ltd 2
US 49 1.0 1.5 2.0  H100 1A 16″spoke Super Sport XL
US 49 1.0 1.5 2.0  H100 1A 16″ 7-ray Super Sport Ltd
US 49 0.0 1.5 2.0  H2-al 1A 16″ 7-ray Super Sport Ltd 2
US 49 0.0 1.5 2.0  V2 00 2A 17″spoke VIP

 

L, 1985 Rally SL 105mm brakes, 2.25-16 tires
R, 1980 Rally Sport 90mm brakes, same tires

Brake drums: After 1980 the brake drum size on spoke wheels increased from 90 to 105mm. In the 1980-81 flyer below, only the black Super Sport XL with gold mag wheels has the smaller 90mm brakes. You can clearly see the three other models with spoke wheels have bigger front brakes, but you can’t see that the rear brakes are also bigger. 

In the photo at right, you can see the difference in brake size. A 1985 Rally SL has a bigger front hub than a 1980 Rally Sport.

 

 

 


1982 Garelli (Brazil)

 

From Mark Daniels: during (1982) the company opened a third Italian manufacturing facility and an assembly unit at (near) Curitiba in Brazil.

In 1982 Garelli Gruppo Industriale had these 4 locations:

1) Via Immacolata,       22068 Monticello Brianza, Como Italia
2) Viale Matteotti 353, 20099 Sesto San Giovanni, Milano Italia
3) Ibramoto S.A. xxxxxxx  x  x  Caixa Postal 1.929,  xxxxxxx   Curitiba, Paraná Brasil (1977)
3) Ibramoto S.A. BR 376 KM12, Caixa Postal 255, Säo Jose dos Pinhais, Paraná Brasil (1979)
4)
 Ibramoto LTDA CEP ??.100,  Caixa Postal 255, Säo Jose dos Pinhais, Paraná Brasil (1982)

1982 Garelli

EU 0cc   hp  engine gears   rims    1982
BR 049 2.2 H1  0000 1A 17″spoke
Ibramoto Garelli T-50 A
BR 049 3.5 V3mk 00 3M 17″spoke
Ibramoto Garelli 3 (top tank)
BR 049 2.2 H1 0000  1A 10″spoke
Ibramoto Garelli Katia
EU 049 2.0 H1k  000 1A 16″spoke Garelli Noi Matic
EU 049 2.0 H1k-al  0 1A 16″ 7-ray Garelli Noi SL De Luxe
UK 049 2.0 H1k 000  1A 10″ 5-ray
Garelli Katia 1V
EU 049 1.5 V1  0000 1A 16″spoke Garelli VIP 1
EU 049 1.5 V2  0000 2A 16″spoke Garelli VIP 2 Deluxe

EU 049 1.5 V3k  000 3M 16″spoke Garelli VIP 3V N

EU 049 1.5 V3k  000 3M 16″ 7-ray Garelli VIP 3V SL Deluxe
EU 049 6.5 K5mk  0  5M 16″3-star Garelli Gran Turismo

EU 049 6.5 K5mk  005M 18″3-star Garelli Ciclone 5V
EU 125  16 Minarelli  6M 18″6-star Garelli TSR 125 liquid cooled

1982 Garelli Sport

1982 Sport (US)

EU cc   20  25  30
EU
cc   hp  hp  hp eng gears  rims  1982  U.S. Models
US 49 1.0 1.5 2.0 H1 00 1A 16″spoke Garelli Sport
US 49 1.0 1.5 2.0 H1 00 1A 16″spoke Garelli Rally Sport
US 49 0.0 1.5 2.0 H2-al  2A 16″ 7-ray Garelli Rally Sport Ltd 2
US 49 1.0 1.5 2.0 H100 1A 16″spoke Garelli Super Sport XL
US 49 1.0 1.5 2.0 H1-al 1A 16″ 7-ray Garelli Super Sport Ltd
US 49 0.0 1.5 2.0 H2-al 1A 16″ 7-ray Garelli Super Sport Ltd 2
US 49 0.0 1.5 2.0 V2 00 2A 17″spoke Garelli VIP

 

World Champion: From Into the Desert by Mark Daniels: Under the team leadership of Daniel Agrati, Garelli returned to racing in 1982, devastating all competition as Angel Nieto and Eugeno Lazzarini swept to first and second places in the 125cc World Championship, and soundly secured the Constructors Cup. Lazzarini also finished second in the 50cc class.

 


1983 Garelli 125 GP

1983 Garelli 125 GP, rotary valve intake
provided by Elsberg Tuning in Denmark

After years of 50cc GP racing experience, competing with 50cc world champions Kreidler and Derbi, Garelli became successful in 125cc Gran Prix Motorcycle Road Racing. Garelli was 125 GP world champion in 1982, 1983, 1984, and 1985.

Read more about Garelli 50cc racing: http://www.elsberg-tuning.dk/garelli.html. The last race for a 50cc Garelli was in 1984 at the first 80cc GP race at Misano. The 50cc Garelli won the 80cc race, and set a new lap record. It made 21.5 horsepower and had a 29.5mm carburetor. That racing 50 made ten times more power than a mild mannered 50cc moped, and it went 100 mph faster!

1983 Garelli Noi De Luxe

’83 Noi De Luxe

 

Garelli TSR 125 produced 1983-1985. By the early 1980s the 125 class was the most popular in Italy with well over 100,000 125cc motorcycles sold annually, and Garelli approached this market. For 1983 they released the TSR 125 with a Minarelli watercooled engine. The specification was modern, with disc brakes and alloy wheels, a bikini fairing and contemporary body styling. However, it was outmatched in looks and performance by the many rivals built by Aprilia, Cagiva, Fantic, Laverda and others, and was not a commercial success.

From Stingers by Mark Daniels: In 1983, remarkably, Garelli relaunched a new 36cc Mosquito cyclemotor auxiliary engine! The wheel of time seemed to turn full circle as the friction drive motor again became offered as the Bicimosquito attachment kit, or Velomosquito complete machine version. The return of these economy models was not however any sign of further success, but an indication of the depressed state of business, and the desperate position in which Garelli now found itself. The collapsed market for motor cycles and mopeds had led to an increasing dependence on activity from its Torpedo cycle division, and return of the Mosquito cyclemotor was perceived as a means to complement this now critical sector of income.

1983 Garelli

EU 0cc   hp  engine gears   rims    1983
BR 049 2.2 H1  0000 1A 17″spoke
Ibramoto Garelli T-50 A
BR 049 3.5 V3mk 00 3M 17″spoke
Ibramoto Garelli 3 (top tank)
BR 049 2.2 H1 0000  1A 10″spoke
Ibramoto Garelli Katia
EU 035 0.0 387 x0xx 1A  xx  none
Bicimosquito motor kit
EU 049 2.0 H1k  000 1A 16″spoke Garelli Noi M
EU 049 2.0 H2k-al     2A 16″ 7-ray Garelli Noi De Luxe
EU 049 2.0 H2k-al     2A 16″ 7-ray Garelli Noi ES e-start, oil injection
UK 049 2.0 H1k 000  1A 10″ 5-ray
Garelli Katia 1V
UK 049 2.0 H2k 000  2A 10″ 5-ray
Garelli Katia 2V
EU 049 0.0 V4k  000 4M 16″spoke Garelli VIP 4 N
EU 049 0.0 V4k  000 4M 16″5-star Garelli VIP 4 Deluxe e-start, oil inj.
EU 049 2.0 M1k  000 1A 16″spoke Garelli Junior Turismo

EU 049 6.5 K5mk 00 5M 18″3-star Garelli Ciclone 5V e-start, oil injec.

EU 125 0.0 Minarelli  6M o    21/18 Garelli XR Tiger
EU 125 0.0 Minarelli  6M o    21/18 Garelli XRD Tiger
EU 125  16 Minarelli  6M 18″6-star Garelli TSR 125 liquid cooled

EU cc   20  25  30
EU
cc   hp  hp  hp eng   gears    rims  1983  US Models
US 49 1.0 1.5 2.0  H1      1A 16″spoke Basic
US 49 1.0 1.5 2.0  H1-al  1A 16″spoke Rally SL
US 49 1.0 1.5 2.0  H1      1A 16″spoke SSXL
US 49 0.0 1.5 2.0  M1     1A 16″spoke Monza GT
US 49 0.0 1.5 2.0  V2      2A 16″spoke VIP N

’83 Garelli Monza GT (US) and Junior Turismo

Garelli Monza GT 1980-1984

’83-84 Monza GT (US)

’83 Garelli Rally SL

 

 

 

 

 

 

 

Monza G.T. was “born” in 1983, in the US. It’s European sister was Junior Turismo.

New worldwide laws: Because of new worldwide motor vehicle manufacturer labeling requirements, including the 17-digit encoded VIN, that became mandatory for motor vehicles made after 1980, Garelli and the other moped manufacturers like Puch, Vespa, Tomos produced and stockpiled many 1980-made mopeds, that got sold in 1981, 82 or 83. That is why there are not many 1981, 1982, or 1983 US moped models or brochures. In the early 1980’s Garelli moped dealers used the same 1979-1980 sales brochures, and sold 1980 models, for 2 or 3 years.   

 


1984 Garelli

EU 0cc   hp  engine  gears 00 rims    1984
EU 035 0.0 387 x0xx  1A  xx   none
Bicimosquito motor kit
EU 049 0.0 38-B auto 1A xx 16(20) Velo Mosquito 376
EU 049 1.5 H1  00×0  1A 16″spoke Garelli Basic
EU 049 1.5 H1k  000  1A 16″5-star Garelli Noi Matic TL
EU 049 1.5 H2k  000  2A 16″5-star Garelli Noi Bimatic TL
UK 049 2.0 H1k  000  1A 10″ 5-ray
Garelli Katia 1V
UK 049 2.0 H2k  000  2A 10″ 5-ray
Garelli Katia 2V
EU 049 1.5 V1  0000  1A 16″spoke Garelli VIP 1
EU 049 1.5 V2  0000  2A 16″spoke Garelli VIP 2
EU 049 1.5 V4k  000  4M 16″spoke Garelli VIP 4 N
EU 049 1.5 V4k  000  4M 16″5-star Garelli VIP 4 Deluxe
EU 049 1.5 V4k  000  4M 16″5-star Garelli VIP 4 Super Self Mix
EU 049 1.5 M1k  000  1A 16″spoke Garelli Junior Turismo
EU 049 6.5 K5mk  0   5M 16″3-star Garelli Ciclone 5V Self Mix

EU 125  16 Minarelli   6M 18″6-star Garelli TSR 125 liquid cooled
EU 125  18 Minarelli   6M 21/18  Garelli Tiger XR 125 liquid cooled
EU 125 
18 Minarelli   6M 21/18  Garelli Tiger XRD 125 liquid cooled
EU 125  24 Hiro  000  6M 18″6-star Garelli GTA 125 liquid cooled

1984 Garelli Super Sport XL, provided by Sunday Morning Motors

’84 Garelli SSXL, by Sunday Morning Motors

EU cc   20  25  30
EU
cc   hp  hp  hp eng   gears    rims  1984  US Models
US 49 1.0 1.5 2.0  H1      1A 16″spoke Basic
US 49 1.0 1.5 2.0  H1-al  1A 16″spoke Rally SL
US 49 1.0 1.5 2.0  H1      1A 16″spoke SSXL
US 49 0.0 1.5 2.0  M1      1A 16″spoke Monza GT
US 49 0.0 1.5 2.0  V2      2A 16″spoke VIP N

 

After 1983, Garelli mopeds, US models, did not come with oil injector tanks.

1983 Garelli Monza GT

’83-84 Monza GT (US)
silver, spokes or mags
round head light
radial fin head

late 1984 Monza GT was like a 1985

late ’84 Monza GT (US)
was black, like a 1985

Monza GT is the US version of Junior Turismo. This beautiful piece of Italian art and engineering arrived very late, as moped popularity was fading. As a result, Garelli did not sell many Monza GT’s, and so they uncommon in most parts of the USA today. The parts are even rarer.

Monza GT owners manual

Monza GT (US)

 

 

 

 

 

 

M1 Engine: The Monza GT has a 1-speed automatic, vertical cylinder engine, with pedals. It is like the 1978-1985 VIP 2-speed, except some of the engine is different. The bore and stroke are both 40 x 39mm, but the VIP has a 1970’s style cast iron cylinder, while the Monza GT has a 1980’s style all aluminum cylinder with lots of fins. The cases are different at the cylinder base. The piston has a very high crown, like the early 1970’s European models such as Tiger, but with a boost transfer port rectangular window on the upper intake side of the piston. Apparently a Tiger piston works in a Monza GT, without the transfer port window, but makes less power. Because of these major differences, we are calling this vertical cylinder one-speed “M1” instead of “V1”. H is horizontal, V is vertical, and M is Monza vertical.

Out of about 20 moped shop buyouts in the 1980’s and 1990’s, Myrons Mopeds accumulated a “wall” of moped parts manuals, dealer notebooks, sales brochures, service and training manuals. Out of all that there was no 1984-1986 Garelli parts manuals or information. Out of 5000 mopeds serviced over 33 years, only about one or two were Monza GT’s. That’s how rare they are in Southern California. That’s why the only parts for Monza GT that Myrons has, are parts that are the same as other models.

 


1985 Garelli

1985 Garelli VIP-N

1985 VIP-N (US)
2.50-16 tires

1985 Garelli Basic

1985 Basic (US)

1985 Garelli Basic black

1985 Basic (US)

 

 

 

 

 

 

1985 Garelli Rally SL

’85 Rally SL (US)

1985 Garelli speedo

’85 speedo (US)

’85 Rally SL (US)

 

 

 

 

 

 

EU 0cc   hp engine  gears    rims    1985
EU 035 0.0 387 x0xx  1A  xx   none
Bicimosquito motor kit
EU 049 0.0 38-B auto 1A xx 16(20) Velo Mosquito 376
EU 049 1.5 H1  00×0  1A 16″spoke Garelli Basic
EU 049 2.0 H2k-al      2A 16″ 7-ray Garelli Basic Due De Luxe
EU 049 2.0 H1k-al      1A 16″5-star Garelli Noi Matic
EU 049 2.0 H2k-al      2A 16″5-star Garelli Noi Bimatic TL
EU 049 2.0 H1e-al      1A 16″spoke Garelli Noi M/ES
EU 049 2.0 H1e-al      1A 16″5-star Garelli Noi M Deluxe/ES
EU 049 2.0 H2e-al      2A 16″spoke Garelli Noi Matic 2V/ES
EU 049 2.0 H2e-al      2A 16″5-star Garelli Noi Matic 2V Deluxe/ES
EU 049 1.5 V1  0000  1A 16″spoke Garelli VIP 1
EU 049 2.0 V2  0000  2A 16″spoke Garelli VIP 2
EU 049 2.0 V3k  000  3V 16″ 7-ray Garelli VIP 3

EU 049 1.5 V4k  000  4M 16″spoke Garelli VIP 4 N

EU 049 1.5 V4k  000  4M 16″ 7-ray Garelli VIP 4 Deluxe
EU 049 1.5 V4k  000  4M 16″ 7-ray Garelli VIP 4 SL
EU 049 1.5 V4k  000  4M 16″5-star Garelli Supervip 4 Self Mix
EU 049 6.5 K5mk  00 5M 17/16 3s  Garelli Ciclone
EU 049 6.5 K5mki 00 5M 17/16 3s  Garelli Ciclone Deluxe Self Mix
EU 049 6.5 L5mki 00 5M 17/16 3s  Garelli Ciclone Deluxe Self Mix LC liquid cooled

EU 125  16 Minarelli   6M 18″6-star Garelli TSR 125 liquid cooled
EU 125  18
Minarelli   6M xx  21/18 Garelli Tiger XR 125
EU 125  24 Hiro  000  6M 18″6-star Garelli GTA 125 liquid cooled
EU 321
  17 Minarelli   6M oo  21/18 Garelli Trial 320

1985 Garellis

1985 Garelli (US)

’85 Monza GT (US) black, spokes or mags
square head light
straight fin head.

EU cc   20  25  30
EU
cc   hp  hp  hp eng gears  rims  1985  US Models
US 49 1.0 1.5 2.0  H1 00 1A 16″spoke Basic
US 49 1.0 1.5 2.0  H1-al  1A 16″spoke Rally SL
US 49 1.0 1.5 2.0  H1-al  1A 16″spoke SSXL
US 49 0.0 1.5 2.0  M100 1A 16″spoke Monza GT
US 49 0.0 1.5 2.0  M1 001A 16″mags  Monza GT/S
US 49 0.0 1.5 2.0  V2 00 2A 16″spoke VIP N

 

 

 

 


1986 Garelli Noi TL (kick)

1986 Noi Matic TL

1986 Rally SL (US)

1986 Garelli

 

 

 

 

 

 

EU 0cc   hp  engine gears   rims    1986
EU 049 1.5 H1  000  1A 16″spoke Garelli Basic
EU 049 2,0 H2k-al 02A 16″ 7-ray Garelli Basic Due De Luxe
BR 049 2.0 H1k-al    1A 16″spoke Garelli Noi Matic TL
BR 049 2.0 H1k-al    1A 16″spoke Garelli Noi Matic
EU 049 2.0 H2k-al    2A 16″spoke Garelli Noi Bimatic TL
EU 049 1.5 V4k  00  4M 16″spoke Garelli VIP 4 N

EU 049 1.5 V4k  00  4M 16″5-star Garelli Supervip 4
EU 049 1.5 V4k  00  4M 16″5-star Garelli Supervip 4 Self Mix
EU 049 0.0 000 00   4M 16″3-star Garelli Formuno 50
EU 049 6.5 K5mk  0 5M 18″3-star Garelli Ciclone Five

EU 049 0.0 Minarelli 6M o    19/17 Garelli Tiger XLE 50
EU 125 
24 Hiro 000 6M 18″6-star Garelli GTA 125 3 FD
EU 125  18 Minarelli 6M 00  21/18 Garelli Tiger XLE 125
EU 321 
17 Minarelli 6M 00  21/18 Garelli Trial 323

1986 Garelli Brochure p1

1986 Garelli (US)

1986 Garelli Brochure p2

1986 Garelli (US)

EU cc   20  25  30
EU
cc   hp  hp  hp eng gears  rims  1986  US Models
US 49 1.0 1.5 2.0  H1 00 1A 16″spoke Basic
US 49 1.0 1.5 2.0  H1-al  1A 16″spoke Rally SL
US 49 1.0 1.5 2.0  H1-al  1A 16″spoke SSXL
US 49 0.0 1.5 2.0  M100 1A 16″5-star Monza GT/S
US 49 0.0 1.5 2.0  V2 00 2A 16″spoke VIP 2-Speed

 

1986 Garelli Monza GT/S was gold with gold Fonder Monte 16″ wheels, square head light, straight fin head.

 

In this 1986 flyer, the Basic has the dark colored cast iron cylinder, while the Rally SL and SSXL have the silver-colored 5-fin aluminum cylinder.

 

New controls: In 1986 the Garelli controls, made by Domino, changed from “1977-85 chrome with black housings and diamond switches” to “1986-93 black with integrated switches“. Tomos also changed to these levers in 1986.   

 


No more US models: After 1986 moped sales in the USA had been declining, because of new license laws, lower gas prices, and Japanese scooters like the 1984-85 Honda Spree. Garelli, and other moped makers like Puch and Vespa, pulled out of the USA, but continued to produce mopeds for the European market.

1987 Garelli

EU 0cc   hp  engine gears   rims    1987
EU 049 2.0 H1k-al    1A 16″spoke Garelli Como

EU 049 2.0 H1k-al    1A 16″spoke Garelli Noi Matic TL
BR 049 2.0 H1k-al    1A 16″spoke Garelli Noi Matic
EU 049 2.0 H2k-al    2A 16″spoke Garelli Noi Bimatic TL
EU 049 1.5 V4k  00  4M 16″spoke Garelli VIP 4 N
EU 049 1.5 V4k  00  4M 16″ 7-ray Garelli VIP 4 Deluxe SL
EU 049 1.5 V4k  00  4M 16″ 7-ray Garelli Supervip 4 Self Mix
EU 049 2?  M4mk    4M 16″3-star Garelli Formuno 50
EU 049 6.5 K5mk  0 5M 18″3-star Garelli Ciclone Five

EU 049 0.0 Minarelli 6M o   21/18 Garelli Tiger XLE 50
EU 125  18 Minarelli 6M o   21/18 Garelli Tiger XLE 125

In 1987 the Basic was renamed Como.

 

 


garelli-1988

Grimeca 5-foro mags

New logo: In 1988 Garelli modernized it’s logo to the tilted G inside a yellow square.

Garelli Team Matic was “born” in 1988 and produced in Italy up to 1991. Similar models were built in Spain or possibly Argentina. Weight around 52kg, 16in. wheels.

Grimeca 5-foro wheels were “born” in the late 1980’s. The 5 hole design was unusual and eye-catching.

 

’88 Garelli Team Matic
(made in Argentina)

1988 Garelli Noi TL (kick)

1988 Garelli Noi TL

EU 0cc   hp engine gears   rims    1988
EU 049 2.0 H1k-al    1A 16″spoke Garelli Como

EU 049 2.0 H1k-al    1A 16″5-star Garelli Noi Matic TL
BR 049 2.0 H1k-al    1A 16″5-star Garelli Noi Matic
EU 049 2.0 H2k-al    2A 16″spoke Garelli Noi Bimatic TL

AR 049 2.0 F1k  00  1A 16″5-foro Garelli Team Matic
AR 049 2.0 F2k  00  2A 16″5-foro Garelli Team Bimatic
EU 049 2.0 H1-al 0   1A 16″spoke Gary Uno
EU 049 2?  M4mk    4M 17″6-R-s Garelli Formuno 50
EU 049 2?  M3mk    3V  17″6-R-s Garelli Rock 50
EU 049 2?  M4mk    4M 17″6-R-s Garelli Raid 50
EU 049 2?  M4mk    4M 17″6-R-s Garelli Road 50

 


1989 Garelli

EU 0cc   hp engine gears   rims    1989
EU 049 2.0 H1k-al   1A 16″spoke Garelli Noi Matic TL
EU 049 2.0 H2k-al   2A 16″spoke Garelli Noi Bimatic TL

EU 049 2.0 F1k  00  1A 16″ 3-ray Garelli Team Matic
AR 049 2.0 F1k  00  1A 16″5-foro Garelli Team Matic
EU 049 2.0 H1-al 0  1A 16″spoke Gary Uno
EU 049 2?  M4mk   4M 17″3-star Garelli Formuno 50
EU 049 2?  M3mk   3V  17″3-star Garelli Rock 50
EU 049 2?  M4mk   4M 17″3-star Garelli Raid 50
EU 049 2?  M4mk   4M 17″3-star Garelli Road 50
EU 049 0.0 000 00  4M 00 21/18 Garelli Sahel 50 liquid cooled
EU 049 0.0 000 00  4M 16″3-R-s Garelli Urka 50 liquid cooled

 

Sahel was “born” in 1989. Urka was “born” in 1989.  In ’89 the Como was renamed Gary.

1980’s summary from wikiwand : In the eighties , Garelli motorcycles were equipped with Minarelli thermal units with horizontal cylinders. In these years the company achieved notable success in the world championship.

At the end of the 1980s, Garelli merged with Fantic Motor , also in serious financial crisis, giving life to the FM Group (acronym for Fabbrica Motocicli) which will close its doors in 1993 .

 


1990 Garelli Noi Matic (kick) (Argentina model)

’90 Noi Matic (kick)
(Argentina model)

Gary instruments

Gary instruments

1990 Garelli

 

 

 

 

 

 

EU 0cc  hp engine gears   rims    1990
EU 049 0.0 38-B a. 1A  xx   none
Bicimosquito motor kit
EU 049 0.0 38-B a. 1A xx 16(20) Velo Mosquito 376

EU 049 2.0 H1k-al   1A 16″spoke Garelli Noi Matic TL
EU 049 2.0 H2k-al   2A 16″spoke Garelli Noi Bimatic TL

EU 049 2.0 F1k 000 1A 16″5-hole Garelli Team Matic
EU 049 2.0 F3mk 0 3V 16″5-hole Garelli Team 3V
EU 049 2.0 H1-al 0  1A 16″spoke Gary Uno
EU 049 2.0 H2-al 0  2A 16″ 5-ray Gary Due
EU 049 2.0 H2k-al   2A 16″ 5-ray Gary Due Special

Gary Uno was “born” in 1990. Specifications:

frame and bodywork are same as a Garelli Basic
horizontal cylinder is 5-fin aluminum type
bore and stroke: 40 x 39 mm, compression ratio  9 : 1
carburetor: Dellorto SHA 14/12, ignition: electronic
lubrication: 2% oil mixture, tires: 2.25 – 16
weight 48 kg (106 lb), tank capacity 3.2 l
speedometer (all models), turn signals (Special only)
wheelbase 1130 mm

1990 Gary Uno

1990 Gary Uno

1990 Gary Due

’90 Gary Due Special

 

 

 

 

 

 

Fabbrica Motoveicoli - Garelli - Fantic

Gary: During the late 1980’s European motorcycle manufacturers lost sales to Japanese makers. Most had to merge and become government controlled. Agrati-Garelli merged with Fantic Motor, which was a division of Fabbrica Motoveicoli (motor vehicle factory), all in Italy. 

The 1989-93 Gary is a modernized 1984-88 Garelli Basic.

SUPER CICLONE 50 1990


1991 Garelli Noi Matic

1991 Noi MK

1991 Garelli Noi (kick)

’91 Noi Matic

1991 Garelli

 

 

 

 

 

EU 0cc   hp engine gears  rims    1991
EU 049 2.0 H1k-al   1A 16″spoke Garelli Noi Matic TL
EU 049 2.0 H2k-al   2A 16″spoke Garelli Noi Bimatic TL

EU 049 2.0 F1k 000 1A 16″5-hole Garelli Team Matic
EU 049 2.0 F3mk 0  3V 16″5-hole Garelli Team 3V
EU 049 2.0 H1-al 0  1A 16″spoke Gary Uno
EU 049 2.0 H2-al 0  2A 16″ 5-ray Gary Due
EU 049 2.0 H2k-al  2A 16″ 5-ray Gary Due Special

EU 049 0.0 000 00  00 00″ xxxx  Garelli Sahel 50
EU 049 0.0 000 00  00 00″ xxxx  Garelli Urka 50
EU 049 0.0 000 00  00 00″ xxxx  Garelli Sahel 80

Like with Tomos mopeds, there was no more chrome in the 1990’s, only black. White wheels were also on 1992-1995 Tomos.

 


1992 Garelli Noi Lusso

1992 Garelli Noi Lusso

1993 Garelli Noi Matic (kick) Over 2 decades of Noi ends here.

1992 Garelli Noi Matic

EU 0cc   hp engine gears  rims    1992
EU 049 2.0 F1k 00  1A 16″ 6-ray  Garelli Noi L
EU 049 2.0 F1k 00  1A 16″ 6-ray  Garelli Noi Matic
EU 049 2.0 F1k 00  1A 16″ 3-ray  Garelli Team Matic
EU 049 2.0 H1 0x0  1A 16″spoke  Gary Uno
EU 049 2.0 H2 0x0  2A 16″ 5-ray  Gary Due
EU 049 2.0 H2k 00  2A 16″ 5-ray  Gary Due Special

 

KATIA BI 50 1992

KATIA 50 – GARY UNODUE 50 – ISSIMO UNODUE SPECIAL 50 – SUPER CICLONE 50 1992

PONY 50 SCOOTER 1992

PONY 50 SCOOTER RACING – SR 1992


Brazil

Argentina

South American Garelli: Around 1975 production began in Brazil and around 1985 in Argentina and continued until 1998. Meanwhile production in Italy continued until 1993.

 

 

EU 0cc   hp engine gears  rims    1993
EU 049 2.0 F1k 00  1A 16″ 6-ray  Garelli Noi Lusso
EU 049 2.0 F1k 00  1A 16″ 6-ray  Garelli Noi Matic

EU 049 2.0 F1k 00  1A 16″ 3-ray  Garelli Team Matic
EU 049 2.0 F2k 00  2A 16″ 3-ray  Garelli Team ES Bimatic
EU 049 2.0 H1 0x0  1A 16″spoke  Gary Uno
EU 049 2.0 H2 0x0  2A 16″ 5-ray  Gary Due
EU 049 2.0 H2k 00  2A 16″ 5-ray  Gary Due Special

 

BIG WHEEL 50 SCOOTER 1993

MOSQUITO KIT 50 1993

PRODUZIONE : SAHEL 50 – FORMUNO 50 – URKA 50 – SUPER CICLONE 50 – TEAM 50 – TEAM 3V 50 – GARY 50 – VELOMOSQUITO 50

SUPER CICLONE 50 1993

SUPER CICLONE 5V 50 1993


EU 0cc   hp  engine  gears  rims    1994
AR 049 2.0 F1k 00  1A 16″ 3-ray  Garelli Team Matic
AR 049 2.0 F2k 00  2A 16″ 3-ray  Garelli Team ES Bimatic

 


1995 Garelli 
made in China

EU 0cc   hp  engine  gears  rims    1995-97
AR 049 2.0 F1k 00  1A 16″ 3-ray  Garelli Team Matic
AR 049 2.0 F2k 00  2A 16″ 3-ray  Garelli Team ES Bimatic
IT   049 0.0 000 00  00 00″ xxxx Garelli Grinta scooter
IT   049 0.0 000 00  00 00″ xxxx Garelli Queenie scooter

 

 


2001 Garelli Noi SL (kick)

1998 Garelli Noi SL (kick)

1998 Garelli Noi (Argentina model)

1998 Garelli Noi (kick)
(Argentina model)

According to Wheels of Italy, “Today the mark (Garelli) is owned by NEW GARELLI SpA, controlled by Finsec Inc., a holding company of Paolo Berlusconi.”

EU 0cc   hp  engine  gears  rims    1998-99
AR 049 2.0 H1k 00  1A 16″ 3-ray  Garelli Team Matic
AR 049 2.0 H2k 00  2A 16″ 3-ray  Garelli Team ES Bimatic

EU 049 0.0 000 00  00 00″ xxxx  Garelli FLO 50

 

 

 

 

1990’s summary from wikiwandBetween the nineties and the first five years of the new millennium, the Garelli brand was used to market mopeds and scooters of various Asian production in Italy.

 


Info Avanti color 2

2000-02 Avanti

2000-02 Avanti

 

 

EU 0cc  hp  eng. gears   rims     2000
US 049 2.0 Va1 0 1A 16″spoke  Avanti Mont
US 049 2.0 Va2 0 2A 16″spoke  Avanti Kobra
US 049 2.0 Va2k  2A 16″spoke  Avanti Kobra (kick)
US 049 2.0 Va2 0 2A 16″spoke  Avanti Autopower
US 049 2.0 Va2k  2A 16″spoke  Avanti Autopower (kick)
US 049 2.0 Va2 0 2A 16″spoke  Avanti Super Sport
US 049 2.0 Va2k  2A 16″spoke  Avanti Super Sport (kick)
US 049 2.0 Va2 0 2A 16″spoke  Cosmo Stinger
US 049 2.0 Va2k  2A 16″spoke  Cosmo Stinger (kick)

EU 049 0.0 000   00 00″ xxxx  Garelli FX 50
EU 049 0.0 000   00 00″ xxxx  Garelli FLO 50

 

2000 Avanti Autopower

2000 Avanti Autopower

2000 Avanti Kobra

2000 Avanti Kobra

Avanti and Cosmo: 2000-02 Avanti mopeds and mini-cycles, and 2000-02 Cosmo Stinger were made in India by Mont Motors. They had Avanti Va1, Va2 and Va2k (Garelli VIP remake) engines.

From Reincarnation by Mark Daniels: The Avanti in this case takes its name from a kingdom of ancient India, in the territory of present day Madhya Pradesh state and was, for a time, part of the historic province of Malwa. 

 

Kelvinator started the Avanti (Corporation) as an automobile company (not so unlikely when you consider that Kelvinator was merged with Nash Motors) and, in a technical collaboration with Agrati from 1984, made licence-built copies of Garelli-engined mopeds from a factory at Alwar, Rajasthan.

Agrati-Garelli Gruppo Industriale collapsed in 1992 but, unaffected by the demise of its European partner, the Indian concern continued. The 50-acre (Avanti) plant was bought over by Pacco Ind Corp (carburettors & fuel pumps) in 1999, renamed Monto (Mont) Motors and expanded into building lightweight motorcycles and scooters in partnership with the Chinese Lifan Group.

 


2000-02 Avanti

EU 0cc   hp  eng. gears   rims     2001
US 049 2.0 Va1 0 1A 16″spoke  Avanti Mont
US 049 2.0 Va2 0 2A 16″spoke  Avanti Kobra
US 049 2.0 Va2k  2A 16″spoke  Avanti Kobra (kick)
US 049 2.0 Va2 0 2A 16″spoke  Avanti Autopower
US 049 2.0 Va2k  2A 16″spoke  Avanti Autopower (kick)
US 049 2.0 Va2 0 2A 16″spoke  Avanti Super Sport
US 049 2.0 Va2k  2A 16″spoke  Avanti Super Sport (kick)
US 049 2.0 Va2 0 2A 16″spoke  Cosmo Stinger
US 049 2.0 Va2k  2A 16″spoke  Cosmo Stinger (kick)

EU 049 0.0 0 00  00 00″ xxxx  Garelli FX 50
EU 049 0.0 0 00  00 00″ xxxx  Garelli FLO 50
EU 049 0.0 0 00  00 00″ xxxx  Garelli KRS 50
EU 125 0.0 0 00  00 00″ xxxx  Garelli Freeland 125
EU 150 0.0 0 00  00 00″ xxxx  Garelli Freeland 150

 


EU 0cc   hp  engine  gears  rims    2002
EU 049 0.0 000 00  00 00″ xxxx  Garelli FX 50
EU 049 0.0 000 00  00 00″ xxxx  Garelli FLO 50
EU 049 0.0 0 00  00 00″ xxxx  Garelli KRS 50
EU 125 0.0 0 00  00 00″ xxxx  Garelli Freeland 125
EU 150 0.0 0 00  00 00″ xxxx  Garelli Freeland 150

 

Garelli Joker 150 150cc 2002

Garelli Panther 150 150cc 2002

Garelli Panther 250 250cc 2002

Garelli Skynet 250 250cc 2002

Garelli Skynet 400 400cc 2002

 


EU 0cc   hp  engine  gears  rims    2003
EU 049 0.0 000 00  00 00″ xxxx  Garelli FX 50
EU 125 0.0 000 00  00 00″ xxxx  Garelli Joker 125
EU 125 0.0 000 00  00 00″ xxxx  Garelli Panther 125

 

 


EU 0cc   hp  engine  gears  rims    2004
EU 049 0.0 000 00  00 00″ xxxx  Garelli FX 50

 

 


EU 0cc   hp  engine  gears  rims    2005
EU 049 0.0 000 00  00 00″ xxxx  Garelli FX 50

 

 


EU 0cc   hp  engine  gears  rims    2006
EU 049 0.0 000 00  00 00″ xxxx  Garelli FX 50

 

From wikiwand  Nuovo Garelli SpA  The Garelli brand was  acquired in 2006 by Finsec srl, a company controlled by the holding company of Paolo Berlusconi which founds the Nuovo Garelli SpA , with the aim of marketing in Europe scooter Italian and Chinese manufacturing. 

For some years the Ciclone, Vip and Capri scooters all produced in China in Jiangmen by the Baotian Motorcycle Company were on sale with the Garelli logo .


EU 0cc   hp  engine  gears  rims    2007
EU 049 0.0 000000 00 00/00  Garelli VIP 50
EU 049 0.0 000000 00 00/00  Garelli LX 50
EU 049 0.0 000000 00 00/00  Garelli Capri 50
EU 049 0.0 000000 00 00/00  Garelli Ciclone 50
EU 125 0.0 000000 00 00/00  Garelli Tiger 125
EU 125 0.0 000000 00 00/00  Garelli Comfort 125
EU 150 0.0 000000 00 00/00  Garelli Fashion 150
EU 150 0.0 000000 00 00/00  Garelli Mosquito 150

 


EU 0cc   hp  engine  gears  rims    2008-09
EU 049 0.0 000000 00 00/00  Garelli VIP 50

 

From wikiwand   From May 21, 2007 , Garelli became AC Milan’s official supplier. 

As a result of the sharp decline in sales in the small displacement mopeds and scooters sector, the Nuova Garelli sought an outlet in the larger displacement market, proposing itself to purchase the failed Moto Morini . However, after weeks of unsuccessful negotiations, Nuova Garelli withdrew its offer on June 14, 2010 , at the same time issuing a harsh press release motivating the withdrawal in the face of hostility or disinterested behavior, held by the Councilor for Productive Activities of the Province from Bologna.

Epilogue and closure
After more than five years of management, constantly at a loss, in June 2011 Paolo Berlusconi sold the majority stake in Nuova Garelli SpA to the Abruzzo-based investment company Ab Capital, and the following year the company was first put into liquidation and then Nuova Garelli Srl in liquidation, the last company to bear that name, was admitted to the arrangement with creditors.

Garelli, the return to electric
In 2018, those entitled to sign an agreement with a company in San Marino for the lease of the brand and the same year, at EICMA , a new Ciclone , a 100% electric motorcycle , is presented . [6]

 

 


EU 0cc   hp engine gears  rims    2010
EU 049 3.0 000000 VA 13/13  Garelli GSP 50


EU 0cc   hp engine gears  rims    2011
EU 049 3.0 000000 VA 12/12  Garelli Flexi 50
EU 049 3.0 000000 VA 13/13  Garelli GSP 50
EU 049 0.0 hybrid 0 VA 16/16  Garelli XOe 50  https://bikez.com/motorcycles/garelli_xoe_2011.php

 

From wikiwand  After more than five years of management, constantly at a loss, in June 2011 Paolo Berlusconi sold the majority stake in Nuova Garelli SpA to the Abruzzo-based investment company Ab Capital, and the following year the company was first put into liquidation and then Nuova Garelli Srl in liquidation, the last company to bear that name, was admitted to the arrangement with creditors.

Garelli, the return to electric
In 2018, those entitled to sign an agreement with a company in San Marino for the lease of the brand and the same year, at EICMA , a new Ciclone , a 100% electric motorcycle , is presented.

 

 


EU 0cc   hp engine gears  rims    2012
EU 049 3.0 000000 VA 12/12  Garelli Flexi 50
EU 049 3.0 000000 VA 13/13  Garelli GSP 50
EU 049 0.0 hybrid 0 VA 16/16  Garelli XOe 50
EU 125 0.0 000000 00 00/00  Garelli Flexi 125
EU 125 0.0 000000 00 00/00  Garelli XO 125
EU 150 0.0 000000 00 00/00  Garelli XO 150
EU 200 0.0 000000 00 00/00  Garelli XO 200

 

 


EU 0cc   hp  engine  gears  rims    2013-2017 
EU 049 0.0 000000 00 00/00  no models produced ???

 

 


EU 0cc   hp  engine  gears  rims    2018-2020 
EU 000 0.0 000000 00 00/00  Garelli Cyclone Sic 58
EU 000 0.0 000000 00 00/00  Garelli Cyclone Passion
EU 000 0.0 000000 00 00/00  Garelli Cyclone Dark
EU 000 0.0 000000 00 00/00  Garelli Cyclone Metal
EU 000 0.0 000000 00 00/00  Garelli Cyclone Sport
EU 000 0.0 000000 00 00/00  Garelli Cyclone Scout
EU 000 0.0 000000 00 00/00  Garelli Audax GR 001
EU 000 0.0 000000 00 00/00  Garelli Audax RM 002
EU 000 0.0 000000 00 00/00  Garelli Audax AM 102
EU 000 0.0 000000 00 00/00  Garelli Audax AMB100
EU 000 0.0 000000 00 00/00  Garelli Audax XC 009
EU 000 0.0 000000 00 00/00  Garelli Audax XC 001
EU 000 0.0 000000 00 00/00  Garelli Audax XC 002
EU 000 0.0 000000 00 00/00  Garelli Audax XC 003
EU 000 0.0 000000 00 00/00  Garelli Audax XC 005
EU 000 0.0 000000 00 00/00  Garelli Imago TK 300
EU 000 0.0 000000 00 00/00  Garelli Vertus CT 200
EU 000 0.0 000000 00 00/00  Garelli Vertus FD 301
EU 000 0.0 000000 00 00/00  Garelli E-Bike Cyclone Edition
EU 000 0.0 000000 00 00/00  Garelli E-Bike Cyclone Edition Sic 58

Garelli returns in 2018 with an all-electric line.

From garelli.com: 2018 A new era begins. Thanks to the intuition of three young Italian entrepreneurs,  the Garelli brand makes it’s return with 100% electric scooters, motorcycles and bikes. 

Centennial Anniversary 1919 – 2019: In 2019 Garelli celebrated it’s 100th birthday.