Minarelli P48, E48, P3, P3 Sport, P3N, P3S

January 18, 2021

Contents:

00 years  model  00  carb   covers    case
1952 part #’s, Fabbrica Bolognese Motocicli
01. ’54-56? P48 000 ∅12?  round♦   round

1956 part numbers, F. B. Minarelli
02. ’56-57? E48 000 ∅12?  round♦   round

03. ’57-68? P3 0000 ∅12    round   round
03. ’60-68? P3 Sport ∅15    round   round
1967 part numbers, Motori Minarelli

04.’67-70? P3N 000 ∅12   round   round

1970 part numbers

05. ’68-74   P3S 000 ∅12 angular   round
07. ’75-86? P3S 000 ∅12 angular♦   round

 



1. F.B.M. P48 1954-56

This had one speed, manual clutch with pedals. The design is based on a 1950’s Sachs moped engine. 


In 1956 Fabbrica Bolognese Motocicli split into F.B. Minarelli and Motori Franco Morini.

 



2. Minarelli E48 1956-57

This had a two-speed cable-shift, manual clutch. It is basically a P3 with one gear missing.

The new F.B. Minarelli logo was a triangle with wings. This was stamped or cast onto most of the engine parts. 1970’s and 80’s Motori Minarelli parts with this logo were originally on a 1960’s F.B. Minarelli model. 

 



3. Minarelli P3, P3-KS 1957-68? 

This was a 3-speed hand-grip-shift, manual clutch, with pedals or with kick start. There were two head versions, with a motor mount and without. 

’57?-68? Minarelli P3 (ovalino) 47.7 cc (38.0 x 42)
1956# Minarelli# qty MMI# price  description.
0 A1-25 49.0124.8 1 4730 $2.00 flywheel key #M85 3.0 x 3.6
0 A1-27 49.0841.9 3 4740 $0.50 stator screw M4 x 10 phil-wide
00 A2-1 38.0000.0 1 0000  none  crankshaft P3 pork chop, loose rollers
00 A2-1 38.0017.0 1 0000  none  (rod end Ø14.95 x 13 for bushing)
00 A2-2 00.0000.0 1 0000  none  right crank half P3
00 A2-3 00.0000.0 1 0000  none  left crank half P3
00 A2-4 00.0000.0 1 0000  none  crank pin P3
00 A2-5 00.0000.0 1 0000  none  connecting rod P3
00 A2-6 00.0000. 24 0000  none  roller Ø2.5 x 9.8
00 A2-7 00.0000.0 2 0000  none  rod washer
00 A2-8 51.0132.7 1 4470 $5.00 piston pin bushing ∅11.7 ∅15 x 13
00 A2-8 51.0132.7 1 4470  none  (must be reamed after installation)
00 A2-9 56.0601.0 1 4480 $9.50 piston pin Ø12.00 x 31.5
0 A2-10 03.0213.0 2 4490 $1.50 piston pin clip  Ø12
0 A2-11 71.0405.0 1 4500 $65.0 piston kit 38.0 dome top, 2.5 rings
0 A2-11 71.0455.7 1 4520 $65.0 piston kit 38.4 2nd oversize
0 A2-12 68.0000.0 2 0000 $11.0 piston ring each 38.0 x 2.5 GN
0 A2-12 71.0802.0 1 4600  none  piston ring set
0 A2-14 00.0000.0 1 0000  none  pinion washer
0 A2-15 00.0000.0 1 0000  none  pinion nut (dado)
0 A2-16 49.0124.8 1 4720  none  key 3.0 x 3.7  use A1-25 #M85
0 A2-17 49.0000.0 1 0000  none  flywheel nut M10-1.25 use #4750
0 A2-17 49.0312.0 1 4750 $7.00 flywheel nut M10-1.25 x 14 hex15
0 A2-18 00.0000.0 1 0000  none  flywheel washer Ø10 (eliminated)
0 A2-19 51.0203.9 3 4770 $10.0 crank/trans bearing 15-35-11 #6202
0 A2-20 53.0506.9 1 4710 none  left crank seal 17-35-8
0 A2-21 53.0503.9 1 0000  none  right crank seal 15-30-8 use 15-30-7
0 A2-21 49.0000.0 1 0000 $7.00 right crank seal 15-30-7
0 C1-15 00.0000.0 1 0000  none  clutch nut
0 C1-16 00.0000.0 1 0000  none  washer ∅13
0 C1-17 51.0205.9 1 4700 $10.0 left crank bearing 17-40-12 #6302
0 C1-23 00.0000.0 2 0000  none  washer ∅12.5
00 C2-8 00.0000.0 1 0000  none  driveshaft circlip external
00 C2-9 00.0000.0 3 0000  none  driveshaft washer ∅15
0 
C2-10 00.0000.0 1 0000  none  gear shaft clip
0 C2-11 00.0000.0 1 0000$6.00 driveshaft seal 15-24-7 use 15-24-5
0 C2-11 53.0502.9 1 4790 $6.00 P2-12 seal 15-24-5
C14-18 00.0000.0 1 0000  none  sprocket cone-keyed
00 F5-6 65.0133.0 1 5160 $8.00 start cable stop bridge
00M2-5 19.0315.0 1 0000  none  cylinder iron 38.0 exhaust M28
0M2-10 53.0302.0 1 0000 none  base gasket ∅44 40×40
0M2-13 49.0509.0 4 0000 $3.50 cylinder stud M6 x 109 (110)
0M2-18 15.0000.0 1 0000  none  carburetor Dellorto ME series, maybe 12
0M2-19 82.0000.9 1 0000  none  magneto ⇐ CEV 6067 ∅94 o♦ 6V
0 P2-12 53.0502.9 2 4790 $6.00 pedal shaft seal 15-24-5

’60?-68? Minarelli P3 (40 km/h)  parts different from P3
1956# Minarelli# qty MMI# price  description.
0 A2-22 00.0000.0 1 0000  none  piston 38.0 (40km)

’60?-68? Minarelli P3 Sport        parts different from P3
1956# Minarelli# qty MMI# price  description.
0 A20-1 00.0000.0 1 0000  none  crankshaft, bigger rollers
0 A20-2 00.0000.0 1 0000  none  right crank half
0 A20-3 00.0000.0 1 0000  none  left crank half
0 A20-4 00.0000.0 1 0000  none  crank pin
0 A20-5 00.0000.0 1 0000  none  connecting rod
0 A20-6 00.0000. 17 0000  none  roller Ø4.0 x 10
0 A20-7 00.0000.0 2 0000  none  rod washer
0 A20-8 00.0000.0 1 0000  none  piston 38.0
0 A20-9 00.0000.0 1 0000  none  cylinder iron 38.0 exhaust M32
A20-10 00.0000.0 1 0000  none  head
A20-11 00.0000.0 1 0000  none  head
A20-12 00.0000.0 1 0000  none  intake pipe
A20-13 00.0000.0 1 0000  none  intake gasket
A20-14 00.0000.0 1 0000  none  carburetor Dellorto UA15-S

 

 

 

1958-62 Gabbiano with Minarelli P3 pedal
Dellorto SHA 14/12 carb, CEV 6067 magneto

’57? Atala P3-KS

1968? P3-KS

 

 

 

 

 

 

 

 



6. Minarelli P3N 1967-70

’67?-70? Minarelli P3N (ovalino) 47.7 cc (38.0 x 42)
1967# Minarelli# qty MMI# price  description.
012058 56.0601.0 1 4480 $9.50 piston pin Ø12.00 x 31.5
012059 03.0213.0 2 4490 $1.00 piston pin clip  Ø12
012067 51.0132.7 1 4470 $5.00 piston pin bushing ∅11.7 ∅15 x 13
012067 51.0132.7 1 4470  none  (must be reamed after installation)
102002 00.0000.0 1 0000  none  head small rounded
102003 19.0315.0 1 0000  none  cylinder iron 38.0 exhaust M28

102015 71.0405.0 1 4500 $65.0 piston kit 38.0 dome top, 2.5 rings
102015 71.0455.7 1 4520 $65.0 piston kit 38.4 2nd oversize
102020 00.0000.0 2 0000 $11.0 piston ring each 38.0 x 2.5 GN
102020 71.0802.0 1 4600  none  piston ring set
102055 53.0502.9 2 4790 $6.00 pedal shaft seal 15-24-5
112085 53.0503.9 1 0000 none  right crank seal 15-30-8 use 15-30-7
112085 53.0503.9 1 0000 $7.00 right crank seal 15-30-7
162010 49.0509.0 4 0000 $3.50 cylinder stud M6 x 109 (110)
162011 49.0304.9 4 0000 $0.60 head nut M6 x 6
162012 49.0603.9 4 0000 $0.20 head washer ∅6
162029 49.0312.0 1 4750 $7.00 flywheel nut M10-1.25 x 14 hex15
162113 49.0323.0 1 4840 $2.50 sprocket nut M10x1.25 x 6 hex17
162174 53.0302.0 1 0000 none  base gasket ∅44 40×40
162181 53.0506.9 2 4710 none  left crank seal 17-35-8 use 17-35-7
162181 53.0506.9 2 4710 $8.00 crankshaft seal 17-35-7
162190 51.0205.9 1 4700 $10.0 left crank bearing 17-40-12 #6302
162191 51.0203.9 1 4770 $10.0 right crank bearing 15-35-11 #6202

812204 00.0000.0 1 0000  none  carb Dellorto SHA
912201 00.0000.0 1 0000  none  magneto 6V 18w internal spark

 

 
Left, 1971 Minarelli P3N, W3, W3-QM owners manual

Right, 1968 Cimatti Milord 48 with Minarelli P3N engine

P3N changes: The crankshaft rod bearing changed from loose rollers to caged rollers. The motor mount on the head was eliminated. The sprocket changed from cone-keyed center to round with flat sides.

 

 

 



7. Minarelli P3S, P3S-KS 1970-86?

’70?-86? Minarelli P3S  49.6 cc (38.8 x 42)
figure Minarelli# qty MMI# price  description.
00  15 15.0020.9 1 0000  none  carb SHA14/12 jet 56 F27 use 15.0024.9
00  15 15.0024.9 1 5650 $75.0 SHA14/12 jet 56
00  15 15.0000.6 1 0000 $0.00 ∅18 sleeve, no air cover, no cable pipe
15105 15.0360.6 1 6360 $5.00 6109 fuel filter
15130 15.0410.6 1 6380 $5.00 1486/56 main jet #56
15170 15.0490.6 1 6430 $2.00 6123 float gasket
15255 15.0601.6 1 6530 $7.00 9249 inlet banjo black plastic angled out
15300 15.0701.6 1 6550 $10.0 2838 float needle
15000 15.0000.6 1 0000 $0.00 for full list see Carb/Dellorto/SHA14
00019 19.0315.0 1 0000  none  cylinder ∅38.8 M28  Sport Quadro
00031 31.0010.7 1 0000 $12.0 air cover F27 no inlet tubes
00068 71.0410.0 1 4540 none  piston kit 38.8 ball top
00068 71.0410.0 1 4540 $60.0 piston kit 38.8 GOL 0034
00068 71.0460.7 1 4550 $73.0 piston kit Ø39.0 (1st oversize)
00068 71.0460.7 1 4560 none  piston kit Ø39.2 (2nd oversize)
00068 71.0460.7 1 4570 $73.0 piston kit Ø39.4 (3rd oversize)
00077 77.0152.0 1 0000  none  head (testa) Sport QUADRO
00082 82.0007.9 1 0000  none  magneto CEV 6925 0000  ∅94 o
00082 82.0012.9 1 0000
  none  magneto Ducati 31.02.30 ∅94   
00082 82.0028.9 1 0000  none  magneto CEV 6925E 000  ∅94   
00681 68.0115.0 2 0000 $10.0 piston ring Ø38.8 x 1.5 GN
00681 71.0805.0 1 4640  none  piston ring set

05113 51.0301.9 1 4475 $9.00 piston bearing Ø12 Ø15 x 15
05320 53.0302.0 1 0000 none  base gasket ∅44 40×40
05372 53.0502.9 2 4790 $6.00 pedal shaft seal 15-24-5
05373 53.0503.9 1 0000 none  right crank seal 15-30-8 use 15-30-7
05373 53.0503.9 1 0000 $7.00 right crank seal 15-30-7
05376 53.0506.9 1 4710 none  left crank seal   17-35-8 use 17-35-7
05376 53.0506.9 1 4710 $8.00 left crank seal   17-35-7
05615 56.0255.0 3 5240 $10.0 dowel Ø10/8 x 30 (cut from a 40)
05670 56.0601.0 1 4480 $9.50 piston pin Ø12.00 x 31.5
09323 03.0213.0 2 4490 $1.50 piston pin clip  Ø12
49005 49.0018.0 1 5880 $4.00 air cover clamp with screw
49036 49.0304.9 4 0000 $0.60 head nut M6 x 6
49039 49.0039.9 1 0000  none  pinion nut
49040 49.0312.0 1 4750 $7.00 flywheel nut M10-1.25 x 14 hex15
49041 49.0323.0 1 4840 $2.50 sprocket nut M10x1.25 x 6 hex17
49084 49.0509.0 4 0000 $3.50 cylinder stud M6 x 109 (110)
49015 49.0124.8 1 4720  none  key 3.0 x 3.7 x 9.6 CEV, Ducati use M85
49015 49.0125.8 1 4730 $2.00 key 3.0 x 3.6 x 9.5 M85 for Bosch
49226 49.0841.9 6 0000 $0.50 stator screw M4 x 10 phil-wide

P3S changes: The bore increased from 38.0 to 38.8. So the cylinder and piston changed. The piston pin bushing changed to a needle bearing. So the crankshaft rod changed from bushing to bearing type. The small round head fins became large straight fins. 

 

 

 

 


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January 18, 2021

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History


 

 From https://it.wikipedia.org/wiki/FBM_(azienda)

FBMMoto F.B.M. (Fabbrica Bolognese Motocicli) 224 Via Battindarno, Bologna, Italy was founded in 1951 by Vittorio Minarelli and Franco Morini, nephew of Alphonso Morini. The company FBM (1951-1956) produced only motorcycle engines, two-stroke (2T) 50, 75, 100, 160 and four-stroke (4T) 100, 125, 160, 175 and 200 cc. 

 

Testi and Sachs helped Minarelli: Since 1933 Testi was a bicycle company owned by Umberto Testi. Umberto’s son Erio Testi worked in his fathers bicycle factory. In 1953 Umberto sent his son Erio Testi to Austria to visit Fichtel and Sachs, and learn about small two stroke engines. After Erio returned, he was hired by Moto FBM, and transferred the Sachs two stroke moped engine manufacturing knowledge to his friend Vittorio Minarelli. That’s why early 60’s Morini, Minarelli and Sachs pistons have the same dimensions.

 

 

Moto F.B.M.P-48: In 1954 the P-48 Pettirosso (red breast) was born, a 50cc 2-stroke 2-speed cable-shift engine, destined to become the engine for most popular mopeds in Europe, and later the P3 3-speed version.

Minarelli’s assistant Erio Testi helped develop those FBM moped engines, then later formed his own successful company. That is why Testi bikes all have Minarelli engines.   

 

 

 

FBM split: In 1956 Moto FBM (Fabbrica Bolognese Motocicli) split into Fabbrica Bolognese Minarelli and Motori Morini Franco.

 

 

F. B. Minarelli (Fabbrica Bolognese Minarelli) 23 Via Melozzo da Forlì, Bologna, Italy was only four blocks away, formed in 1956 from the separation of Minarelli and Morini. The bike maker clients were divided equally in volume, Morini got Beta, Minarelli got the others.

 

From Wikipedia: In 1956 Minarelli switched to exclusively manufacturing two-stroke engines, in a 20,000 sq. ft. purpose-built factory. It employed 20 technical staff and produced 70 engines a day. These were sold to companies in Italy, other parts of Europe and South America.

 

Motori MinarelliIn 1967 the company changed its name from F.B. Minarelli to Motori Minarelli, and opened a new plant about 5 miles north, in Calderara di Reno. By the 1970s engine production had reached 250,000 units a year.

1972 Minarelli GP50

’72 Minarelli GP50

Minarelli Campione

3-time Italian champ
and 12 world records

 

 

 

 

 

 

 

 

Minarelli successfully competed in Grand Prix motorcycle racing with Spanish rider Ángel Nieto winning 125cc world championships in 1979 and 1981.

In 1990 the company began a business relationship with Yamaha. Five years later it employed 350 people and engine production had reached 450,000 units a year.

In 2002, following changes in the world motorcycle market, Motori Minarelli became a member of the Yamaha Group.

By the late 1980’s, mopeds were out of style, and scooters were popular. Minarelli made 49cc two-stroke scooter engines with variators all through the 1990’s and most of the 2000’s. Minarelli has always been behind the scenes, making engines for “everybody”, but not advertising or taking much credit. Many people who own certain scooters don’t know their engine is made by humble and wise Minarelli. 

 

List of manufacturers using Minarelli engines, US-models in red:
AMF, Accossato, Aprilia, Aspes, Atala, Baretta, Benelli, Beta, Bianchi, Bimotor, B.M., Carabela, Cimatti, Concord, Cosmo, Casalini, C.F., Chiordo, Clipic, Cotton, Empolini, Everton, Fantic Motor, F.M.B., Gabbiano, Gadabout, General, Gimk, Gitane, Giulietta, GMK, Record, Gerosa, Gitane, Indian, Intramotor, Intramotor Gloria, Italjet, Lazer, Legnano, Macal, Malanca, M.B., Mebea, Milani, Moto BM, Moto Meteora, Motobee, Motorhispania, Motomarina, Motron, Mondial, Moto Bimm, Moto Gori, MV Agusta, MZV, Oemmeci, Omer, Otus, Pacer, Peripoli, Power, Rieju, Rocvale, Romeo, Safari, Silver Foxi, Snark, Sulky, SWM, Technomoto, Telaimotor, Tempo, Testi, Torpado, Yankee Peddler

 

 

Minarelli Magneto Parts List

M2-25     spark plug Marelli CW 225 = B5HS
11.0132.9 spark plug Bosch W145T1 = W8A = B5HS
11.0133.9 spark plug Bosch W175T1 = W7A = B6HS
11.0134.9 spark plug Bosch W225T1 = W5A = B7HS

82.0001.6 points Bosch         = M31
82.0004.6 points CEV 04221 = M18
82.0006.6 points Ducati        = M14
82.0008.6 points CEV 04229 = M14 

82.0130.6 condenser Bosch          = M32  screw-post
82.0131.6 condenser CEV 7365     = M17
82.0132.6 condenser Ducati
∅17.9 = M17T = modern M17

82.0180.6 greasing felt Bosch
82.0181.6 greasing felt Ducati
82.0182.6 greasing felt CEV 13448

82.0101.6  cam adjuster CEV  MMI 6050

82.0428.6 base plate CEV 13471  80 x 80
82.0429.6 base plate CEV 13373  80 x 94
82.0440.6 base plate Ducati

82.0014.6 stator assy Bosch for 0212.005.027
82.0018.6 stator assy Ducati for 31.02.30, 31.02.39
82.0019.6 stator assy Ducati for 31.02.74
82.0036.6 stator assy Ducati for 31.02.77
82.0038.6 stator assy CEV 04266 for 6932
82.0046.6 stator assy Ducati for 31.12.59
82.0047.6 stator assy Ducati for 31.12.37

82.0202.6 flywheel Bosch 0212.005.027
82.0212.6 flywheel Ducati 31.02.30
82.0214.6 flywheel Ducati 31.02.39
82.0215.6 flywheel Ducati 31.02.74
82.0221.6 flywheel CEV 6948
82.0231.6 flywheel Ducati 31.02.77
82.0233.6 flywheel ⇒ CEV 6932
82.0245.6 flywheel Ducati 31.12.37
82.0252.6 flywheel Ducati 31.12.59

minarelli# flywheel    stator   lights
minarelli# dir id od  od wires  watts  Minarelli V1
00.0000.0 ⇒80 110  94 ♦ 6V 25/10 CEV 6876 0000  V1-US early-points

00.0000.0 ⇒80 103  94 ♦ 6V 25/10 CEV 6861 0000  V1-US early-points
00.0000.0 ⇒80 103  94 o♦ 6V 18/00 CEV 6923 0000  V1
00.0000.0 ⇒80 103  94 ♦ 6V 25/10 CEV 6940 0000  V1-US
82.0001.9 ⇒80 103  80 o♦ 6V 18/00 Ducati 31.03.61 V1
82.0002.9 ⇒80 103  80 o♦ 6V 18/00 0212.005.027 0 V1 V2 G1

82.0004.9 ⇒80 103  80 o♦ 6V 18/00 CEV 6931 0000  V1 V2
82.0033.9 ⇒80 103  80 ♦ 6V 28/10 CEV 6932 0000  V1-US
82.0029.9 ⇒80 103  80   ♦ 6V 18/00 Ducati 31.03.73 V1 G1R
00.0000.0 ⇒80 103  80 6V 25/10 0212.010.005 0 V1-US
minarelli# dir id od  od wires  watts  Minarelli P1

00.0000.9 ⇒80 110  94 o♦ 6V 18/00 CEV 6819 0000  P1 early-points
00.0000.9 ⇒80 110  94   ♦ 6V 18/00 CEV 6819E 000  P1 early-points
minarelli# dir id od  od wires  watts  Minarelli P3

82.0000.9 ⇐80 110  94 o♦ 6V 18/00 CEV 6067 0000  P3 EZ early-points = M2-19
82.0012.9 ⇐80 110  94   ♦ 6V 18/00 Ducati 31.02.30 P3 P4S P4V W3 =912301?=M16-12?
82.0007.9 ⇐80 103  94 o♦ 6V 18/00 CEV 6925 0000  P3 P3N? = 912201?
82.0028.9 ⇐80 103  94   ♦ 6V 18/00 CEV 6925E 000  P3
minarelli# dir id od  od wires  watts  Minarelli P4

82.0000.9 ⇐80 110  94 o♦ 6V 18/00 CEV 6068 0000  P4 early-points
82.0000.9 ⇐80 110  94 o   0V 00/00 Ducati 31.02.32 P4 kit = M42-208
82.0000.9 ⇐80 110  94 o 6V 18/00 Ducati 31.02.37 P4 kit = M42-208
82.0014.9 ⇐80 110  94   ♦ 6V 18/00 Ducati 31.02.39 P4 P4V P4E P6 P6/4 P6R W3 =912401

82.0015.9 ⇐80 110  94   ♦ 6V 18/00 Ducati 31.02.74 P6 potenza?
minarelli# dir id od  od wires  watts  Minarelli P6
82.0000.9 ⇐80 110  94 ♦ 6V 25/10 Ducati 31.12.38 P4S-US P6CS-US

82.0021.9 ⇐80 103  94   ♦ 6V 25? 0  CEV 6948 0000  P4? P6?
82.0031.9 ⇐80 110  94   ♦ 6V 18? 0  Ducati 31.02.77 P4? P6?
82.0046.9 ⇐80 110  94   ♦ 6V 00/00 Ducati 31.12.54 P3?

82.0045.9 ⇐80 110  94   ♦ 6V 00/00 Ducati 31.12.37 P4? P6?
82.0052.9 ⇐80 110  94   ♦ 6V 00/00 Ducati 31.12.59 P3? P4? P6?
82.2103.9 ⇐80 103  94   ♦ 6V 00/00 Dansi 101.883   P6 electronic

 

Minarelli Cylinders

years 0 Minarelli# bore  exhaust  ∅44 40x40 ∅6 studs 
’57-70? M2-5 000  38.0 screw 28 iron P3 P3N P4   says C
’60-68? A20-9  00  38.0 screw 32 iron P3 Sport
’66-67? M24-13 0  38.8 screw 32 iron P4SP-iron (P4S)
’67-71? M35-8 00  38.0 screw 28 iron EZ 000000 says A.E 1
’68-71? M35-10 0  38.8 screw 28 iron EZ potenziato says A.E 1

’72-82? 19.0304.0 38.8 screw 28 iron G1 000000 says S40
’68-79? 19.0315.0 38.8 screw 28 iron P3S P4A 0 says sport quadro
’69-79? 19.0306.0 38.8 screw 32 iron P4V P4A P6 W3 P6/4 sp. qu.
years 0 Minarelli# bore  exhaust  47 48x48 ∅7 studs
’00-00? 19.0314.0 38.8 3-bolt 32 iron P4E

’00-00? 19.0002.0 38.8 3-bolt 32 ir/al P4SP-alum (P4E) says SP
’00-00? 19.0036.0 38.8 3-bolt 32 alu.  P6R 0000  radiale chromato

’00-00? 19.0038.0 38.8 3-bolt 32 ir/al P4R P6R 0 says radiale
’00-00? 19.0039.0 38.8 3-bolt 32 ir/al P4CS P6CS
’79-85? 19.0046.0 38.8 3-bolt 32 ir/al G1R 0000 says S40 radiale

years 0 Minarelli# bore  exhaust40 46x46 ∅6 studs 
’69-80? 19.0311.0 38.8 2-bolt 00 iron V1 V1N V2
’76-80? 19.0312.0 38.0 2-bolt 00 iron P1 V1-US-1hp
’77-80? 19.0032.0 38.8 2-bolt 00 alu.  V1A

’79-82? 19.0320.0 38.8 2-bolt 00 iron V1P C2
’79-86? 19.0323.0 38.7 2-bolt 00 iron V1P-US C2-US
’87-89? 19.0000.0 40.3 2-bolt 00 iron V1L-US
’82-87? 19.0000.0 40.3 2-bolt 00 ir/al V1H-US
’88-90? 19.0528.0 40.3 2-bolt 00 alu.  V1HL


minarelli# 0 holes   cyl.   studs   on models  Base Gaskets
53.0302.0 ∅6 ∅44  iron 40×40  P3 P3S P4 P4S P4E P4V P4A P6 P6/4 EZ G1 W3
53.0304.0 ∅6 ∅40  iron 46×46  P1 V1 V1N V1P V1A V1H V1L V1HL V2 C2
53.0304.0 ∅6 ∅42  iron 46×46  V1-Carabela
53.0306.0 ∅7 ∅47 alum 48×48  P4S P4E P4CS P6CS P6R G1R

minarelli#  ID 0 OD  thick   on models  Head Gaskets
M2-11 00   00.0  00.0  0.0  P3 P3N P4 P4 Sport
53.0412.0  40.0  47.5  0.7  P3S W3-QM
53.0417.0  40.0  55.0  0.7  P4E P4CS P6CS
53.0430.0  40.0  58.0  0.5  P6R 

 

 

 

minarelli#  on models Cylinder Studs
49.0509.0 M6 x 109  P3 P4 P4S EZ = M2-13
49.0509.0 M6 x 109  P3S P4S P4V P6 W3 G1
49.0510.0 M6 x 136  V1 V1A V1HL
49.0513.0 M7 x 118.5  P4E P6R G1R

minarelli#  on models Gasket Sets
71.0601.0
  EZ
71.0603.7  P3N, P3S
71.0604.7  W3, QM
71.0610.7  P4 Sport, P4V
71.0611.7  P4-SP iron 
71.0613.7  P4-SP alum
71.0616.7  V2

71.0618.7  V1, V1N, V1P
71.0622.7  P4A, P6
71.0637.7  P4E
71.0642.7  V1A, V1H
71.0645.0  G1
71.0653.7  P6R
71.0656.7  C2

minarelli#   Seals
53.0502.9
 seal 15-24-5
53.0503.9  seal 15-30-8 use 15-30-7
53.0506.9  seal 17-35-8 use 17-35-7

minarelli#   size   on models Fans
M43-25 0  110 id  P1
80.0102.0 110 id  W3
80.0103.0 103 id  V1, V2 = M49-6
80.0108.0 103 id  V1P, V1L

 

Minarelli Hardware

TC     = cheese-slot
air cover clamp, points, condenser, starter shaft

 

TCB   = phillips-wide
stator plate, oil level, oil drain

 

TCCE = allen-socket
case, clutch cover

 

TE     =  hex head
starter leaf, starter pinch 

 

TGS   =  phillips-sunk raised
fan,

 

TSP   =  phillips-sunk flat
metal fan base, plastic fan cover

 

 

 

 

 

 


Motron Cables

January 16, 2021

1979 Motron Medalist

1979 Motron Sprint

 

 

 

 

 

 

1980 Motron Classic

Forward facing carb

 

 

 

 

 

 

 

1978-80 Motron moped cables:

$10    33 x 47″ throttle cable
$10    39 x 44″ front brake
$10    60 x 65″ rear brake
$10    43 x 47″ start/clutch

 

 

 


Benelli US Models 49 to 1130 cc

January 13, 2021

Cosmopolitan Motors: Benelli mopeds and motorcycles were imported to the USA from about 1965 to 1988 by Cosmopolitan Motors in Hatboro PA. Cosmo sold the Automatic, Maverick, 3FA, Blazer, G2 and C2 pedal-start mopeds, and the 3VK kick-start moped. They also sold many different Benelli mini cycles and trail bikes, plus Benelli 250 twin, 250 and 500cc 4-cylinder, 750 and 900cc 6-cylinder sport motorcycles.

 

J.C. Penney: In the late 1960’s and early 70’s JC Penney department stores sold Benelli Buzzer, Dynamo, Hurricane, Volcano mini-cycles and Cougar trail bike in their auto centers.

 

Montgomery Ward: The Wards department store line was named “Riverside”. The earliest Wards Riverside models were scooters made by Japan’s Mitsubishi and Italy’s Bianchi companies, and mopeds made by France’s Motobecane. Those pre-1965 France-made Wards Riverside mopeds are completely different from the 1965-67 Benelli-made Wards Riverside mopeds.

 

Wards Riverside Benelli: In 1965, Wards changed manufacturers and opted to sell mostly machines from the Italian company Benelli. Benelli offered mopeds and a line of single cylinder motorcycles 50-360cc. The Benelli line plus a Lambretta scooter allowed Wards to compete in the marketplace with the Austrian Puch mopeds and motorcycles that Sears was selling under their Allstate brand.

By 1970 the moped and motorcycle sales went away for the department store retailers, and for European manufacturers in general, primarily due to the Japanese invasion with highly engineered, reliable and powerful 4 stroke motorcycles under the likes of Honda, Yamaha and Suzuki. Also, in 1970 the US Environmental Protection Agency (EPA) was created to oversee and combat increasing pollution and air quality issues. Smokey two stroke motorcycles and other high emission vehicles would be the first targets.

 

Benelli Motorcycles USA 1965 to 2008

Here are the Benelli motorcycles sold in the USA, with specs from motorcyclespecs.co.za.
Wards Riverside models are included. More info is at Brands/Italy/Wards Riverside.
Over-65cc are colored light grey, 50-65cc are dark blue, 50cc mopeds are red.


1965 Benelli Ad

1965 Benelli

1965 Wards

1965

Benelli    model name xxxxx size  engine 000  front  tires  rear
Benelli 50 Fireball 50mph x   49cc 4MS2T50/1 2.25-18 2.25-18

Benelli 125 Monaco scooter 124cc 3V2T125/1  2.50-16 2.50-16
Benelli 125 Cobra 68mph    124cc 4M2T125/1 2.75-18 3.00-18
Benelli 125 Sprite  xxxxxxx 124cc 4M4T125/1 3.00-18 3.25-18
Benelli 200 Sprite xxxxxxx  198cc 4M4T200/1 3.00-18 3.25-18

1965-66 Wards

Riverside 250-D long seat     49cc FA2T50/1   2.25-18 2.25-18
Riverside 350-S scooter xx   49cc 3VK2T50/1 2.25-16 2.25-16
Riverside 450-SS sport bike 49cc 4MS2T50/1 2.25-18 2.25-18
Riverside 125 Lightweight  124cc 4M2T125/1 2.75-18 3.00-18
Riverside 125 Scrambler x  124cc 4M2T125/1 2.75-18 3.00-18

Benelli Fireball 50 drum brakes are 105mm,
axles 11, cups 32, balls 1/4″ 20 per wheel.

 

 


1966 Benelli Ad

1966 Benelli

1966 Wards

1966

Benelli    model name xxxxx size  engine 000  front  tires  rear
Benelli 50 Fireball 4.5hp xx  49cc 4MS2T50/1 2.25-18 2.25-18

Benelli 125 Monaco scooter 125cc 3V2T125/1 2.50-16 2.50-16/1 0.00-00
Benelli 125 Cobra  xxxxxx  124cc 4M2T125/1 2.75-18 3.00-18 0.00-00
Benelli 125 Cob. Scrambler 124cc 4M2T125/1 2.75-18 3.00-180.00-00
Benelli 200 Sprite  xxxxxx  198cc 4M4T200/1 3.00-18 3.25-18
Riverside 250-D long seat     49cc FA2T50/1   2.25-18 2.25-18
Riverside 350-S scooter xx   49cc 3VK2T50/1 2.25-16 2.25-16
Riverside 450-SS sport bike 49cc 4MS2T50/1 2.25-18 2.25-18
Riverside 125 Lightweight  124cc 4M2T125/1 2.75-18 3.00-18
Riverside 175 Lightweight  170cc 4M2T175/1 2.75-18 3.00-18

Riverside 125 Scrambler    124cc 4M2T125/1 2.75-18 3.00-18
Riverside 175 Scrambler    170cc 4M2T175/1 2.75-18 3.00-18

Riverside 250 Mojave  x     245cc 4M4T250/1 3.00-18 3.25-18

 


1967 Benelli Ad

1967 Benelli

1967 Wards

1967

Benelli    model name xxxx  size  engine 000  front  tires  rear
Benelli 50 Automatic
 xxxx   49cc GM2T50/1  2.25-16 2.25-16
Benelli 50 Dynamo Compact 49cc 4M2T50/    3.50-8   3.50-8

Benelli 50 Fireball  xxxxxxx  49cc 4MS2T50/1 2.25-18 2.25-18
Benelli 50 Fireball Trail  xxx  49cc 4MS2T50/1 2.50-19 2.75-17?

Benelli 125 Cobra  xxxxxx  124cc 4M2T125/1 2.75-18 3.00-18
Benelli 125 Cobra Trail  xx  124cc 4M2T125/1 2.75-18 3.00-18
Benelli 125 Sprite  xxxxxx  124cc 4M4T125/1 2.75-18 2.75-18
Benelli 200 Sprite  xxxxxx  198cc 4M4T200/1 3.00-18 3.25-18
Benelli 250 Barracuda  xx   245cc 4M4T250/1 3.00-18 3.25-18

1967 Wards

1967 Benelli

 

Riverside 150-D solo seat    49cc FA2T50/1   2.25-18 2.25-18
Riverside 250-D long seat    49cc FA2T50/1   2.25-18 2.25-18
Riverside 350-S scooter xx  49cc 3VK2T50/1 2.25-16 2.25-16
Riverside 450-SS sport bike 49cc 4MS2T50/1 2.25-18 2.25-18
Riverside 125 Lightweight  124cc 4M2T125/1 2.75-18 3.00-18
Riverside 175 Lightweight  170cc 4M2T175/1 2.75-18 3.00-18

Riverside 125 Scrambler    124cc 4M2T125/1 2.75-18 3.00-18
Riverside 175 Scrambler    170cc 4M2T175/1 2.75-18 3.00-18

Riverside 250 Mojave  x     245cc 4M4T250/1 3.00-18 3.25-18

 


1968 Benelli

1968 Benelli Ad

1967-68 Benelli

1968

Benelli    model name xxxxxx  size  engine 000  front  tires  rear
Benelli 50 Dynamo Compact
   49cc 4M2T50/1   3.50-8   3.50-8
Benelli 50 Fireball
xxxxxxxxx  49cc 4MS2T50/1 2.25-18 2.25-18
Benelli 50 Fireball Trail xxxxx  49cc 4MS2T50/1 2.50-19 2.75-17?
Benelli 125 Cobra xxxxxxxx  124cc 4M2T125/1 2.75-18 3.00-18
Benelli 125 Cobra Scrambler 124cc 4M2T125/1 2.75-18 3.00-18
Benelli 125 Sprite xxxxxxxx  124cc 4M4T125/1 2.75-18 2.75-18

1968-69
El Diablo

1968 Benelli

1968 Wards

Benelli 125 Sprite California  124cc 5M4T125/1 2.75-18 2.75-18
Benelli 250 Barracuda xxxx   245cc 4M4T250/1 3.00-18 3.25-18
Benelli 250 Barracuda Calif.   245cc 5M4T250/1 3.00-18 3.25-18
Benelli 650 Tornado xxxxxx   643cc 5M4T650/2 3.50-18 4.00-18
Riverside 450-SS sport bike  49cc 4MS2T50/1   2.25-18 2.25-18
Riverside 125 Lightweight x  124cc 4M2T125/1 2.75-18 3.00-18

Riverside 260 Mojave xxx     245cc 4M4T260/1 3.00-18 3.25-18
Riverside 360 Mojave xxx     356cc 4M4T360/1 3.00-18 3.25-18

        Late 1968, Sprite and Barracuda renamed to El Diablo.
Benelli 125 El Diablo  xxxxx 124cc 4M4T125/1 2.75-18 3.00-18?
Benelli 125 El Diablo  xxxxx 124cc 5M4T125/1 2.75-18 3.00-18?
Benelli 200 El Diablo  xxxxx 198cc 4M4T200/1 3.00-18 3.25-18
Benelli 250 El Diablo  xxxxx 245cc 4M4T250/1 3.00-18 3.25-18
Benelli 250 El Diablo  xxxxx 245cc 5M4T250/1 3.00-18 3.25-18

1967 Benelli Dynamo Compact

1968 Dynamo Compact
4M engine

ID for that 1967

ID prefix CES

1968 Benelli Dynamo Compact Shop Manual

’68 D. Compact

1968 Dyn. Compact
4M engine

 

 

 

 

 

 

 

 


1969

1969 Penneys Ad
1. ’69 Penneys flyer, 2. ’69 Benelli flyer

Benelli    model name xxxx  size  engine 000  front  tires  rear
Benelli 50 Buzzer
 xxxxxxxx  49cc GK2T50/1   3.00-5   3.50-5
Benelli 50 Dynamo Compact 49cc 4MST50/1   3.50-8   3.50-8
Benelli 50 Dynamo Trail   xx 49cc 4MS2T50/1 3.00-10 3.00-10
Benelli 50 Hornet  xxxxxxxx 59cc GK    2T/1    2.75-9   2.75-9
Benelli 50 Super Mini xxxxx 49cc 4MS2T50/1 2.25-14 2.50-14?
Benelli 50 Maverick, xxxxxx 49cc GM2T50/1   2.25-16 2.25-16
Benelli 125 Cobra xxxxxxx 124cc 4M2T125/1 2.75-18 3.00-18
Benelli 125 El Diablo  xxxx 124cc 4M4T125/1 2.75-18 3.00-18?

Benelli 125 El Diablo  xxxx 124cc 5M4T125/1 2.75-18 3.00-18?
Benelli 200 El Diablo xxxx  198cc 4M4T200/1 3.00-18 3.25-18
Benelli 250 El Diablo  xxxx 245cc 4M4T250/1 3.00-18 3.25-18
Benelli 250 El Diablo  xxxx 245cc 5M4T250/1 3.00-18 3.25-18
Benelli 650 Tornado xxxx   643cc 5M4T650/2 3.50-18 4.00-18
Riverside 125 Lightweight  124cc 4M2T125/1 2.75-18 3.00-18
Riverside 260 Mojave xx    245cc 4M4T260/1 3.00-18 3.25-18
Riverside 360 Mojave xx    356cc 4M4T360/1 3.00-18 3.25-18

1969 Benelli Dynamo Compact Benelli Dynamo Compact 1969 Benelli Dynamo Scrambler
1. ’69 Maverick, GM engine, 2. ’69 Buzzer, GK engine
3-4.69 Dynamo Compact, 4M engine
5.69 Dynamo Trail, 4M engine

Benelli Mini Cycle Tires
1. ’69 Benelli Hornet restored by BairdCo Bikes
2. Benelli Mini Cycle Tires

 


early 1970 Benelli

1970 Penneys

1970

Benelli    model name xx size  engine  000 front  tires  rear
Benelli 65 Buzzer
 xxxxxx 59cc GK652T/1  3.00-5   3.50-5
Benelli 65 Buzzer Junior  59cc GK652T/1   3.00-5   3.50-5
Benelli 65 Hornet xxxxx  59cc GK652T/1   2.75-9   2.75-9
Benelli 65 Dynamo Trail 59cc 4M652T/1   3.00-10 3.00-10
Benelli 65 Dyn. Compact 59cc 4M652T/1   3.50-8   3.50-8
Benelli 65 Woods Bike x  59cc 4M652T/1   3.00-10 3.00-10
Benelli 65 Cougar xxxxx  59cc 4M652T/1   2.50-18 2.75-17 

late 1970 Benelli

Benelli 180 Volcano  xxx170cc 4M2T175/1 3.00-10 3.00-10
Benelli 125 Cobra Trail   124cc 4M2T125/1 2.75-19 3.00-18?
Benelli 125 Sprite xxxx  124cc 5M4T125/1 2.75-18 2.75-18
Benelli 200 El Diablo xx 198cc 4M4T200/1 3.00-18 3.25-18
Benelli 250 Super Sport 245cc 4M4T250/1 3.00-18 3.25-18
Benelli 650 Tornado xx  643cc 5M4T650/2 3.50-18 4.00-18

In late 1970 the El Diablo name went back to Sprite.

1970 Buzzer ID plate

1970 Buzzer 65
GK65 engine
frame# prefix PES

1970-benelli-dynamo-trail

1970 Dynamo Trail
4M65 engine

 

 

 

 

 

 

 


1971 Benelli

1971 Benelli

1971

Benelli    model name xx size  engine  000 front  tires  rear
Benelli 65 Buzzer 
xxxx  59cc GK652T/1  3.00-5   3.50-5
Benelli 65 Buzzer Jr xxx 59cc GK652T/1  3.00-5   3.50-5
Benelli 65 Hornet  xxx x 59cc GK652T/1  2.75-9   2.75-9
Benelli 65 Hurricane   x  59cc GK652T/1  3.50-7   3.50-7
Benelli 65 Dynamo Trail59cc 4M652T/1  3.00-10 3.00-10
Benelli 65 Woodsbike x  59cc
4M652T/1  3.00-10 3.00-10
Benelli 65 D. Compact    59cc 4M652T/1  3.50-8   3.50-8
Benelli 65 Mini Enduro   59cc 4M652T/1  2.50-14 2.75-14?

1971 Penneys

Mini Enduro

Benelli 65 Cougar xxxx  59cc 4M652T/1  2.50-18 2.75-17 
Benelli 180 Volcano x   170cc 4M2T175/1 3.00-10 3.00-10
Benelli 125 Cobra Trail 124cc 4M2T125/1 2.75-19 3.00-18?
Benelli 175 Enduro  xx 170cc 4M2T175/1 2.75-19 3.00-18?
Benelli 250 Supersport 245cc 5M4T250/1 3.00-18 3.25-18
Benelli 650 Tornado     643cc 5M4T650/2 3.50-18 4.00-18

1971 Hurricane
GK65 engine

1971 Hornet
GK65 engine

1971 Dynamo Woodsbike

1971 Woodsbike
4M65 engine

 

 

 

 

 

 

 


1972 Benelli

1972

Benelli    model name xx size  engine  000 front  tires  rear
Benelli 65 Buzzer  xx    59cc GK652T/1  3.00-5   3.50-5
Benelli 65 Buzzer Jr      59cc GK652T/1  3.00-5   3.50-5
Benelli 65 Dynamo II    59cc 4M652T/1  3.00-10 3.00-10
Benelli 65 Compact II   59cc 4M652T/1  3.50-8   3.50-8
Benelli 65 Woods II      59cc 4M652T/1  3.00-10 3.00-10
Benelli 65 Hurricane     59cc GK652T/1  3.50-7   3.50-7
Benelli 65 Mini Enduro  59cc 4M652T/1  2.50-14 2.75-14?
Benelli 65 Cougar xxxx 59cc 4M652T/1  2.50-18 2.75-17
Benelli 180 Volcano     170cc 4M2T175/1 3.00-10 3.00-10

1972 Dynamo II

Benelli Volcano 180cc mini bike

1972 Benelli Volcano

Benelli 175 Enduro  xx 170cc 4M2T175/1 2.75-19 3.00-18?
Benelli 250 Supersport 245cc 5M4T250/1 3.00-18 3.25-18
Benelli 650 Tornado     643cc 5M4T650/2 3.50-18 4.00-18

In 1972 the Dynamo gas tank and seat were improved
with a better appearance, making it blend in to the seat. 

The 1972 Volcano shown was restored by C. Smolen
It’s a 175cc 4-spd, 14hp, 65mph. Only 200 were made.

 

 

 

 


1973 Benelli

1973 Banshee, Panther

1973

Benelli    model name xx size  engine  000 front  tires  rear
Benelli 65 Buzzer xxxxx 59cc GK652T/1 3.00-5   3.50-5

Benelli 65 Dynamo II
 x  59cc 4M652T/1 3.00-10 3.00-10
Benelli 65 Mini Enduro   59cc 4M652T/1 2.50-14 2.75-14?

Benelli 90 Banshee xxx 89cc 5M2T90/1 2.75-18 3.00-18?
Benelli 125 Panther xx 124cc 5M2T125/1 2.50-21 3.80-18
Benelli 250 Phantom x 231cc 5M2T250/2 3.00-18 3.25-18
Benelli 650 Tornado  x 643cc 5M4T650/2 3.50-18 4.00-18

 

 


1974 Benelli 3FA,  short for
versione 3 Frizone Automatico

1974

Benelli    model name xx size  engine  000 front  tires  rear
Benelli Moped 3FA  xxx   49cc FA2T50/1   2.25-16 2.25-16
Benelli Moped 3VK  xxx  49cc 3VK2T50/1 2.25-16 2.25-16
Benelli 65 Dynamo Trail  59cc 4M652T/1  3.00-10 3.00-10
Benelli 90 Banshee  xxx  89cc 5M2T90/1 2.75-18 3.00-18?
Benelli 125 Panther xx 124cc 5M2T125/1 2.50-21 3.80-18

1974 Benelli Dynamo II

1974 Dynamo Trail
4M65 engine

Benelli 250 Phantom x 231cc 5M2T250/2 3.00-18 3.25-18 30hp 100mph
Benelli 650 Tornado  x 643cc 5M4T650/2 3.50-18 4.00-18

 

 

 

 

 

 


1975 Benelli Ad

1975 Benelli

1975 Benelli 3FA

1975

Benelli    model name xx size  engine  000 front  tires  rear
Benelli Moped 3FA
 xxx   49cc FA2T50/1   2.25-16 2.25-16
Benelli Moped 3VK  xxx  49cc 3VK2T50/1 2.25-16 2.25-16
Benelli 65 Dynamo Trail  59cc 4M652T/1  3.00-10 3.00-10
Benelli 90 Banshee  xxx  89cc 5M2T90/1 2.75-18 3.00-18?

Benelli 250 Phantom  x 231cc 5M2T250/2 3.00-18 3.25-18
Benelli 500 Quattro  xx 499cc 5M4T500/4 3.25-18 4.10-18

In 1975, the Dynamo II went back to being called Dynamo Trail.

 

 


1976 750 Sei

1976 50 Sprint

’76 50 Sprint

1976

Benelli     model name xx size  engine  000 front  tires  rear
B
enelli 50 Blazer xxxxxxx 49cc G22T50/1   2.25-16 2.25-16
Benelli 50 Sprint xxxxxxx 49cc 5MS2T50/1
 2.25-18 2.25-18
Benelli 65 Dynamo
xxxxx  59cc 4M652T/1  3.00-10 3.00-10

Benelli 90 Banshee xxxx   89cc 5M2T90/1 2.75-18 3.00-18?
Benelli 250 Phantom xx  231cc 5M2T250/2 3.00-18 3.25-18
Benelli 500 Quattro xxx  499cc 5M4T500/4 3.25-18 4.10-18
Benelli 750 Sei xxxxxxx  747cc 5M4T750/6 3.25-18 4.10-18

 


1977 Benelli

1977 Benelli Blazer

1977

Benelli    model name xxxsize  engine  000 front  tires  rear
Benelli 50 Blazer xxxxxxx 49cc G22T50/1   2.25-16 2.25-16
Benelli 65 Dynamo xxxx  59cc 4M652T/1  3.00-10 3.00-10
Benelli 250 Phantom xx  231cc 5M2T250/2 2.75-18 3.00-18
Benelli 500 Quattro xxx  499cc 5M4T500/4 3.25-18 4.10-18
Benelli 650 Tornado xxx  643cc 5M4T650/2 3.50-18 4.00-18
Benelli 750 Sei xxxxxxx  747cc 5M4T750/6 3.25-18 4.10-18

 

 

 


1978 500/4 and 750/6

1978

Benelli    model name xxxsize  engine  000 front  tires  rear
Benelli 50 G2 xxxxxxxxxx 49cc G22T50/1   2.25-16 2.25-16
Benelli 250 Phantom xx  231cc 5M2T250/2 2.75-18 3.00-18
Benelli 500 Quattro xxx  499cc 5M4T500/4 3.25-18 4.10-18
Benelli 750 Sei xxxxxxx  747cc 5M4T750/6 3.25-18 4.10-18
Moto Guzzi 50 Robin xxx 49cc G22T50/1   2.25-16 2.25-16

1977 Benelli G2

1978 Benelli G2

1978-80 Benelli G2

1978 Guzzi Robin

 

 

 

 

 

 


1979 Benelli G2
restored by B. Small

1979 Benelli G2

1979

Benelli    model name xxxsize  engine  000 front  tires  rear
Benelli 50 G2 xxxxxxxxxx 49cc G22T50/1   2.25-16 2.25-16
Benelli 250 Phantom xx  231cc 5M2T250/2 2.75-18 3.00-18
Benelli 504 Sport xxxxx  499cc 5M4T500/4 3.25-18 4.10-18
Benelli 750 Sei xxxxxxx  747cc 5M4T750/6 100/90-18 120/90-18
Benelli 900 Sei xxxxxxx 906cc 5M4T900/6 100/90-18 120/90-18
Moto Guzzi 50 Robin xxx 49cc G22T50/1   2.25-16 2.25-16

In 1979 the 500 Quattro got a disc brake, mag wheels, and was renamed 504 Sport


1980 Moto Guzzi

1980

Benelli    model name xxxsize  engine  000 front  tires  rear
Benelli 50 G2 xxxxxxxxxx 49cc G22T50/1   2.25-16 2.25-16
Benelli 504 Sport xxxxx  499cc 5M4T500/4 3.00S18 3.50S18
Benelli 900 Sei xxxxxxx  906cc 5M4T900/6 100/90-18 120/90-18
Moto Guzzi 50 Robin xxx 49cc G22T50/1   2.25-16 2.25-16

 

 


1981

Benelli    model name xxxsize  engine  000 front  tires  rear
Benelli 50 G2 xxxxxxxxxx 49cc G22T50/1   2.25-16 2.25-16
Benelli 50 C2 long seat xx 49cc G22T50/1   2.25-16 2.25-16
Benelli 254 Quattro xxx  231cc 5M4T250/4 2.75-18 3.00-18
Benelli 504 Sport xxxxx  499cc 5M4T500/4 3.00S18 3.50S18
Benelli 900 Sei xxxxxxx  906cc 5M4T900/6 100/90-18 120/90-18

 

 


1983 Benelli 900 Sei

1982 to 1985

Benelli    model name xxxsize  engine  000 front  tires  rear
Benelli 50 G2 xxxxxxxxxx 49cc G22T50/1   2.25-16 2.25-16
Benelli 50 C2 long seat xx 49cc G22T50/1   2.25-16 2.25-16
Benelli 900 Sei xxxxxxx 906cc 5M4T900/6 100/90-18 120/90-18

After 1982, two-stroke on-road over-50cc new motorcycle sales were not allowed in the US. 

 

 


1988 Benelli 900 Sei

1986 to 1988

Benelli    model name xxxsize  engine  000 front  tires  rear
Benelli 900 Sei xxxxxxx 906cc 5M4T900/6 100/90-18 120/90-18

 

 

 


1989 to 1999

No USA models


2000 Tornado 900S

2000 to 2007

Benelli    model name xxx  size  engine  000 front  tires  rear
Benelli 900S Tornado Tre  898cc 6M4T900/3 120/70-17 190/50-17

During the ten years of Benelli absence in the USA, motorcycle technology improved. The 1988 Sei 900 had 80hp, while the 2000 Tornado 900 had 140hp, 75% more powerful, despite having half as many cylinders! 

 


2008

Benelli    model name xxxxxx xxx xxx xxxx size  engine  000 front  tires  rear
Benelli 900 Tornado Naked Tre xxxxxxxx     898cc 6M4T1130/3 120/70-17 180/55-17

Benelli 1130 Tornado Tre xxxxxx xxxx xxx 1131cc 6M4T1130/3 120/70-17 190/50-17
Benelli 1130 Tre K Totnadoxxxx xxx xxxxx 1131cc 6M4T1130/3 120/70-17 180/55-17
Benelli 1130 Tornado Naked Tre Sport Evo 1131cc 6M4T1130/3 120/70-17 180/55-17 or 200/55-17

The 2009 and all other years Benelli USA models and specs can be viewed at totalmotorcycle.com.

 

 

 


♥Benelli♥ 49-59cc Menu

January 13, 2021

Select:  US models   Benelli Cables   Dynamo Manual

 

1960's Benelli moped engine    
Select an engine picture 1, 2, 3, 4 or 5

1. ’57-75? FA engine: Benelli FA, 3FA, Riverside 150D, 250D (US models are blue)

2. ’60-77? 3V or 3VK engine: Benelli 3V, 3VK, 3VK, Scooter, Magnum 3V, Riverside 350S Scooter

3. ’65-73 4M, 4MS, 4M65, 5MS engine: Benelli 4M, Dynamo Compact, Fireball, Mini Enduro, Compact II, Cougar, Super Mini, Woodsbike, Woods II, Riverside Sport Bike, 450SS, Benelli Sprint

4. ’67-76 GM, GK, or GK65 engine: Benelli Gentlemen, Automatic, Buzzer, Maverick, Hornet, Hurricane

5. ’70-85 G2 or G2K engine: Benelli Gentleman, G2, Blazer, G2K, G2 Elle, G2KS, Moto Guzzi Robin, Chiu

 

 

 

 

 

History


benelli

Benelli began in 1911 as a family repair shop for motorcycles and bicycles. By 1940 they made a winning supercharged 250cc 4-cylinder racing motorcycle. So they are to be admired like Ferarri and Ducati are.

Here is the Benelli story at Wikipedia.org.
Here is an excellent display of Benelli motorcycles and paraphernalia. Benelli Motorcycle Shrine by Steven Salemi.
Here is a link to the official Benelli Museum, 1970’s mopeds section.

Motobi: In World War Two the Benelli factory in Pesaro Italy was totally destroyed. After the war the factory was rebuilt, but there was discord between the six Benelli brothers. In 1949, Guiseppe Benelli left to form his own company, Motobi. After 13 years of success, Motobi was failing financially, and in 1962 was acquired by Benelli. The combined Motobi-Benelli company produced around 300 motorcycles a day and had 550 employees. Motobi designs continued in production under the Benelli name. After 1962 both names were used by the same factory, Fratelli Benelli S.p.A. Pesaro Italy.

SEIMM (Società Esercito Industrie Moto Meccaniche): The 1970’s were hard times for European motorcycle manufacturers. Low cost and high quality or higher performance machines from Japanese makers took away millions of sales. SEIMM was an Italian government controlled company that would take ownership of failing Italian motorcycle manufacturers. In the 1950’s and early 60’s Benelli and Moto Guzzi were competitors that made similar products. But in the hard times of the “Japanese invasion” they were partners, and shared their rights and resources. That is why the 1978-80 Benelli G2 and Moto Guzzi Robin mopeds are identical.

1981 laws worldwide for manufacturers came into effect for motor vehicles worldwide, made after 1980, including the 17-digit VIN, and noise labeling. Like most other moped makers, to avoid the hassle, SEIMM made and stockpiled 2 or 3 years worth of 1980 models, and sold them in the following years as 1981 and 82 models.

Superb handling: Benelli motorcycles are known for their superb handling. That has a lot to do with the quality of the metal, something you can’t see in photos or spec sheets. In the US, Benelli is most known for it’s awesome 6-cylinder motorcycles, the 750 and 900 Sei, from 1976 to 1984 (1973 to 1989 worldwide). Kawasaki and Honda also had six-cylinder bikes during that period, that went faster but did not handle as well as Benelli’s.

1983 Benelli 900 Sei

1982 USA laws banned two-stroke, on-road, over-50cc motorcycle engines. This caused manufacturers who made only, or mostly two-stroke motorcycles, like Piaggio and Benelli, to pull out of the US in the mid-1980’s. This is why there are no 65cc to 125cc models in the USA models list after 1981.

Bigger is better: As the years went by, motorcycle engines kept growing bigger. In the 1960’s a 250 was a big bike. In the 1980’s a 250 was small. Especially in the USA, the demand was for bigger, more powerful bikes. The manufacturers were like in a arms race. That is partly why there are no small or mid-sized Benelli motorcycles in the 1980’s USA. It is funny, and a little sad, that in the mid-1980’s USA, if you wanted to buy a new Benelli, you had to choose between a G2 moped that went 30mph, or a 900 Sei sport bike that went 130mph!

 

 

 

 

 

 


Benelli Dynamo Service Manual

January 13, 2021

For models with engines 4M, 4MS, and 4M65

 

Dynamo page 1

Dynamo page 2

Dynamo page 3

Dynamo page 4

Dynamo page 5

 

 

 

 

 

 

 

 

 

Dynamo page 6

Dynamo page 7

Dynamo page 8

Dynamo page 9

Dynamo page 10

 

 

 

 

 

 

 

 

 

 

Dynamo page 11

Dynamo page 12

Dynamo page 13

Dynamo page 14

Dynamo page 15

 

 

 

 

 

 

 

 

 

 

Dynamo page 16

Dynamo page 17

Dynamo page 18

Dynamo page 19

Dynamo page 20

 

 

 

 

 

 

 

 

 

 

Dynamo page 21

Dynamo page 22

Dynamo page 23

Dynamo page 24

Dynamo page 25

 

 

 

 

 

 

 

 

 

Dynamo page 26

Dynamo page 27

Dynamo page 28

Dynamo page 29

Dynamo page 30

 

 

 

 

 

 

 

 

 

Dynamo page 31

Dynamo page 32

 

 

 

 

 

 

 

 

 

 


Peugeot Magneto

January 11, 2021

 

 

 


1976-79 Peugeot 103 (US models)

Peugeot 103 1976-79 Magneto Parts
fig Peug# qty price new used
1     56108 1 none  stator assembly
2     56109 1 $9.00 stator plate bare
3   807018 2 $1.00 stator screw M5 x 30 slot
4   856058 2 $0.20 lock washer M5
5     56110 1 $65.0 ignition coil
6     56113 1 25-15 lights coil
7     50780 4 $0.80 coil screw M4 x 27 hex
8   856009 4 $0.20 lock washer M4
9   832086 4 $0.25 coil nut M4
10   48668 1 $3.00 points wire with terminal
11   46617 1 $15.0 condenser M52
12 806001 1 $3.50 condenser screw M4 x 10 w/washer
12 806001 1 $1.00 substitute with lock washer
13   34931 1 $20.0 points M51
14 806001 1 $3.50 points screw M4 x 10 w/washer
14 806001 1 $1.00 substitute with lock washer
15 853076 1 $0.40 plain washer M4
16   68241 1 $0.20 points wire screw for original points
17 856099 1 $0.80 star washer M4 comes with points screw
18   44041 1 $2.00 felt bracket
19   31567 1 $3.00 felt wiper
20   56115 1 $128 brown and red wires with grommet
21   56116 1 $3.00 black (brake) wire with grommet
22   48392 1 none  black wire grommet
23   46768 1 $12.0 flywheel nut M10-1.0 x 15 hex16
24   48911 1 $0.00 flywheel cover silver
24   60561 1 $0.00 flywheel cover black
25   38485 2 $4.00 rubber tab-clamp
26   00143 1 $0.00 wire terminal
27   56112 1 60-30 flywheel
28 873023 1 none  red and brown 2-hole grommet

Peugeot 103 1976-79 Spark Plug Parts
fig Peug# qty price new used
1     53457 1 $4.00 spark plug wire red ∅5 x 600 mm
2     35478 1 $2.00 spark wire grommet
3     40434 1 $12.0 spark plug cap original
3     00000 1 $6.00 substitute spark plug cap
4     48690 1 $2.00 plug cap boot
5     53359 1 $1.00 outer sleeve
6     39836 1 $1.00 inner sleeve (substitute)
7     57055 1 $5.00 spark plug NGK BR6HS
8     01010 1 $1.00 seal ring (comes with spark plug)

 

 

 


1980-83 Peugeot 102 and 103 (US models)

Peugeot 102 and 103 1980-83 Magneto Parts
fig Peug# qty price new used
1     57214 1 $0.00 stator plate bare
2   807017 2 $0.00 screw M5 x 20
3   856058 2 $0.00 lock washer M5
4     63211 1 $0.00 5-star coil assy
5   807042 4 $0.00 screw M5 x 25
6   856058 4 $0.00 lock washer
7     57210 1 $33.0 ignition coil
8     60938 1 $26.0 stop light coil
9     63520 1 $59.0 lights coils set of 3
9     61990 3 $23.0 lights coil each
10   63209 1 $0.00 wires assy
11   55680 1 $0.00 sleeve ∅7-8
12   62541 1 $0.00 sleeve ∅5-6
13 897056 3 $0.00 connector box
14 897048 1 $0.00 connector
15 897131 1 $0.00 connector
16 897202 1 $0.00 connector
17 897125 1 $0.00 connector
18 363015 1 $0.00 c
19 873083 1 $0.00 c
20   57529 1 $0.00 c
21   34931 1 $20.0 M51 points
22 806001 1 $3.50 points screw M4 x 10 w/washer
23 853076 1 $0.00 c
24   68241 1 $0.00 c
25   57209 1 $17.0 condenser
26 806001 1 $3.50 condenser screw M4 x 10 w/washer
27 853076 1 $0.40 plain washer M4
28   57196 1 $85.0 flywheel (rotor)
29   46768 1 $12.0 flywheel nut M10-1.0 x 15 hex16
30   61823 1 $0.00 flywheel cover black 102
30   60561 1 $0.00 flywheel cover black 103
31   38485 2 $4.00 rubber tab-clamp
32   60667 1 $55.0 spark coil
33   59671 1 $4.00 rubber boot
34 801137 2 1- .50 screw M5 x 25 hex
35 856096 2 $0.25 lock washer M5
36 832085 4 $0.40 nut M5

 

 

 

 

 

 

 

 


Procedure for 1980-83 flywheel installing:

First make sure the flywheel nut can screw on the threads normally. They can be damaged.

1. Remove the spark plug anduse a small screwdriver to feel where the top pof the piston is at.

2. Park the piston at top. Go back and forth to find the dead center.

3. The case mark is a trianglular notch. The flywheel mark is a line with a clockwise arrow.    Clean the tapered shaft and the the tapered flywheel hole.

4. Place the flywheel on the shaft with the flywheel mark 0.9 to 1.0 inch to the right of the case mark.

5. Strike the center of the flywheel. It will stick to the shaft.

6. Install a piston stop tool into the spark plug hole. It stops the piston from rising.

7. Rotate the flywheel clockwise until the piston contacts the stop.

8. Tighten the nut.

9. Remove the piston stop.

 

 

 

 


Motobecane Models

January 10, 2021

 

Mobylette Mopeds (Motobecane or Motoconfort)

After World War Two, many airports, rail roads, roads, power plants, pipelines, refineries and factories of Europe were damaged from bombs. So travel was mostly limited to bicycles. A bicycle was light enough to carry across a stream, or over a pile of rocks. But there was a need for long distance mobility, so the motorized bicycle (moped), originally the first motorcycles of the 1890’s-1900’s, was re-born in Europe after WWII. The first Mobylette (little mobility) was the French-made 1949 Motobecane AV3.  

1949 Motobecane AV3
1949-51 AV3   Mobylette

bicycle style tube frame and fork, 600x50B tires (20″ rims)
one speed motor

1951-54 AV31  Mobylette
bicycle style tube frame and fork, 600x50B tires (20″ rims)
one speed motor

This 1952 Motobecane AV32 has 20" rims. Orig tires say "600x50B Michelin 24x1-1/2 x 2" Notice 20 = 24 - 2*2.0
1952-54 AV32  Mobylette

bicycle style tube frame and fork, 600x50B tires (20″ rims)
one speed motor

1955 Motobecane flyer

1955 Motobecane flyer

1955-56 AV37   Mobylette Mobymatic Luxe
bicycle style tube frame, telescoping fork, 600x50B (20″ rims)
AV35 automatic clutch motor,

1955-56 AV36  Mobylette Mobymatic Standard
bicycle style tube frame, telescoping fork, 600x50B (20″ rims)
AV35 automatic clutch motor,

Mobylette AV 33 54 34

Mobylette AV 33 54 34

1955-56 AV33  Mobylette Super Standard
bicycle style tube frame, bicycle fork, 600x50B tires (20″ rims)
one speed motor

1955-56 AV32M Mobylette Utilitaire
bicycle style tube frame, bicycle fork, 600x50B tires (20″ rims)
one speed motor

1955-56 AV32S  Mobylette Service
bicycle style tube frame, bicycle fork, 600x50B tires (20″ rims)
AV7 S motor

1955-56 AV31  Mobylette Luxe
bicycle style tube frame, telescoping fork, 600x50B (20″ rims)
one speed motor

Mobylette AU 36 37 47

Mobylette AU 36 37 47

 

1956 Motobecane Floyd Clymer article

1956-57 AV79B Mobylette
“70” sheet frame w/tank
telescopic fork, 23 x 2 (19″ rims)
variator motor
early USA model ?

Floyd Clymer would later go on to produce automotive service manuals, familiar to most home mechanics. Here he is before that, when he was editor of Cycle magazine, in Jan 1956 walking his dog with a Mobylette. Mr. Clymer was so impressed with his French freedom, that he wrote this Mobylette Report, to inform American motorcyclists. 

 

1957 Motobecane brochure

1957 Motoconfort brochure

1956-57 AU78   Mobylette Superluxe
“70” sheet frame w/tank, telescopic fork, 23 x 2 (19″ rims)
variator motor
1956-57 AU75   Mobylette Monoluxe
“70” sheet frame w/tank, telescopic fork, 23 x 2 (19″ rims)
one speed motor
1957-58 AU47   Mobylette Mobymatic Standard
bicycle style tube frame, telescoping fork, 600x50B (20″ rims)
variator motor dual auto clutch (Dimoby)
1957-58 AU34   Mobylette Grand Luxe
bicycle style tube frame, telescoping fork, 600x50B (20″ rims)
one speed motor
1957-58 AU54   Mobylette Super Telescopique
bicycle style tube frame, telescoping fork, 600x50B (20″ rims)
one speed motor
1957-58 AU33  Mobylette Super Standard
bicycle style tube frame, bicycle fork, 600x50B tires (20″ rims)
one speed motor
1957-58 AU32M Mobylette Utilitaire
bicycle style tube frame, bicycle fork, 600x50B tires (20″ rims)
one speed motor
1957-58 AU32S Mobylette Service
bicycle style tube frame, bicycle fork, 600x50B tires (20″ rims)
AV7 S motor
1957-58 AU51   Mobylette Utilitaire Telescopique
bicycle style tube frame, telescoping fork, 600x50B (20″ rims)
one speed motor

1959 Motobecane brochure

1959 Motobecane brochure

 

1959 AV33   Mobylette Super Standard
bicycle style tube frame, bicycle fork, 600x50B tires (20″ rims)
one speed dual auto clutch (Dimoby)
1959 AV54   Mobylette Super Telescopique
bicycle style tube frame, bicycle fork, 600x50B tires (20″ rims)
one speed dual auto clutch (Dimoby)
1959 BG     Mobylette Courroie-Galet
bicycle style tube frame, bicycle fork, 600x50B tires (20″ rims)
AV7 Dbg motor, friction drive
1959 AV32M Mobylette Utilitaire
bicycle style tube frame, bicycle fork, 600x50B tires (20″ rims)
one speed motor
1959 AV32S Mobylette Service
bicycle style tube frame, bicycle fork, 600x50B tires (20″ rims)
AV7 S motor
1959 AV51 Mobylette Utilitaire Telescopique
bicycle style tube frame, telescoping fork, 600x50B (20″ rims)
one speed motor

Mobylette Engines and Carbs

Mobylette AV7 engines up to 1970

 

1960 Motobecane brochure

1960 Motobecane brochure

1960 AV32S Mobylette Service
bicycle style tube frame, bicycle fork, 600x50B tires (20″ rims)
AV7 S motor
1960 AV32E Mobylette Service Dimoby
bicycle style tube frame, bicycle fork, 600x50B tires (20″ rims)
AV7 D motor
1960 BG     Mobylette Courroie-Galet
bicycle style tube frame, bicycle fork, 600x50B tires (20″ rims)
AV7 Dbg motor,  friction drive
1960 AV44 Mobylette Standard Telescopique
“early 40″ sheet frame, telescopic fork, 23 x 2 tires (19” rims)
AV7 Dbe motor

Mobylette AV41 42

Mobylette AV41, 42

 

Motobecane AU43, 44

Mobylette AU43, 44

 

1961 Motobecane brochure

1961 Motobecane brochure

 

1961 AV32S Mobylette Service
bicycle style tube frame, bicycle fork, 600x50B tires (20″ rims)
AV7 S motor
1961 BG43   Mobylette Courroie-Galet
sheet frame, rear tank, bicycle fork, 23 x 2 tires (19″ rims)
AV7 Dbg motor,  friction drive
1961 BG43T Mobylette Courroie-Galet
sheet frame, rear tank, telescopic fork, 23 x 2 tires (19″ rims)
AV7 Dbg motor,  friction drive
1961 AV43   Mobylette Standard
sheet frame, rear tank, bicycle fork, 23 x 2 tires (19″ rims)
AV7 Db motor
1961 AV43T Mobylette Standard
sheet frame, rear tank, bicycle fork, 23 x 2 tires (19″ rims)
AV7 Db motor
1961 AV44   Mobylette Standard Telescopique
sheet frame, rear tank, telescopic fork, 23 x 2 tires (19″ rims)
AV7 Dbe motor
1961 AV44T Mobylette Standard Telescopique
sheet frame, rear tank, telescopic fork, 23 x 2 tires (19″ rims)
AV7 Dbe motor, with leg shield

 

This 1962 Motobecane AV48 had 19" or 18" rims, with "23 x 2.0" or "22-1/2 x 2-1/4" Hutchinson tires. Notice 19 = 23 - 2*2 and 18 = 22.5-2*2.25

1962 Motobecane AV48

Mobylette AU48

Mobylette AU48

 

1962 Motobecane brochure

1962 Motobecane brochure

1962-65 AU32S Mobylette Service
bicycle style tube frame, bicycle fork, 600x50B tires (20″ rims)
AV7 S motor
1962-63 CG43   Mobylette Courroie-Galet
sheet frame, rear tank, bicycle fork, 23 x 2 tires (19″ rims)
AV7 Dbg motor, friction drive, with leg shield
1962-63 AU41   Mobylette Utilitaire
sheet frame, rear tank, bicycle fork, 23 x 2 tires (19″ rims)
AV7 Sb motor
1962-65 AU42   Mobylette Utilitaire Dimoby
sheet frame, rear tank, bicycle fork, 23 x 2 tires (19″ rims)
AV7 Db motor
1962-63 AU43   Mobylette Standard
sheet frame, rear tank, bicycle fork, 23 x 2 tires (19″ rims)
AV7 Db motor

Mobylette AV AU 42 44 48

1963 AV or AU 42 44 48

1962-65 AU44 Mobylette Standard Telescopique
sheet frame, rear tank, telescopic fork, 22 or 23 (18 or 19″ rims)
AV7 Dbe motor
1962-65 AU48 Mobylette Motomatic Standard
sheet frame, rear tank, telescopic fork, 22 or 23 (18 or 19″ rims)
AV7 Vb motor

1964-65 AV32S Mobylette Service
bicycle style tube frame, bicycle fork, 600x50B tires (20″ rims)
AV7 S motor
1964-65 BG44   Mobylette Courroie-Galet
sheet frame, rear tank, bicycle fork, 23 x 2 tires (19″ rims)
AV7 Dbg motor, friction drive, with leg shield
1964-67 AV42   Mobylette Utilitaire Dimoby
sheet frame, rear tank, bicycle fork, 23 x 2 tires (19″ rims)
AV7 Db motor

1964 Motobecane brochure

1964 Motobecane brochure

1964-65 AV44   Mobylette Standard Telescopique
sheet frame, rear tank, telescopic fork, 22 or 23 (18 or 19″ rims)
AV7 Dbe motor
1964-65 AV48   Mobylette Motomatic Standard
sheet frame, rear tank, telescopic fork, 22 or 23 (18 or 19″ rims)
AV7 Vb motor
1964-66 AV76   Mobylette Mono Standard
sheet frame with gas tank, telescopic fork, 23 x 2 tires (19″ rims)
AV7 De motor
1965-66 AV79   Mobylette Mobymatic Super
sheet frame with gas tank, telescopic fork, 23 x 2 tires (19″ rims)
AV7 V motor
1964-65 AV65   Mobylette Mono Luxe
sheet frame-tank-storage, telescopic fork, 2.25 – 18 (18″ rims)
AV7 De motor
1965-66 AV68  Mobylette Mobymatic Luxe
sheet frame-tank-storage, telescopic fork, 2.25 – 18 (18″ rims)
AV7 V motor
1964-68 AV85   Mobylette Mono Grand Luxe
sheet frame-tank-storage, telescopic fork, 2.25 – 18 (18″ rims)
AV7 De motor
1964-68 AV88   Mobylette Mobymatic Grand Luxe
sheet frame-tank-storage, telescopic fork, 2.25 – 18 (18″ rims)
AV7 V2 motor
1964-68 AV89   Mobylette Grand Touring
sheet frame-tank-storage, telescopic fork, 2.25 – 18 (18″ rims)
AV7 V2.5 motor, enclosed motor chain
1962-64 Speciale 50, SPR
sheet frame w/storage, TOP TANK, telescopic, 23 x 2 (19″ rims)
AV7 V2.5 motor, enclosed motor chain (SPR)
1965-66 SP50
sheet frame w/storage, TOP TANK, telescopic, 23 x 2 (19″ rims)
AV7 V2.5 motor

 

1964 Mobylette brochure

1965 Motobecane brochure

 

1966 Mobylette AU42

1966 Mobylette AU42

 

 

1967-68 Motobecane AV88

 

 

1966 Motobecane Cady C1 M1

1966 Cady C1 M1

1966-68 C1 Cady
Cady sheet frame, bicycle fork, 23 x 2 tires (19″ rims)
one speed dual auto clutch (Dimoby)

1968 Motobecane Cady M1 M1PR

1968 Cady M1

1968-70 M1 Cady
Cady sheet frame, bicycle fork, 21 x 2 tires (17″ rims)
one speed dual auto clutch (Dimoby)

1971-73 M3 Cady
Cady sheet frame, bicycle fork, 21 x 2 tires (17″ rims)
one speed dual auto clutch (Dimoby)

1970 Motobecane brochure

1970 Motoconfort brochure

1970-71 40   Mobylette
“40” frame, step-thru, bicycle fork, 21 x 2 tires (17″ rims)
1970’s, 1-speed Dimoby, AR2-10-707 carb, 14101 float
1968-70 AU42   Mobylette Utilitaire Dimoby
“early 40” sheet frame, bicycle fork, 23 x 2 tires (19″ rims)
AV7 Db motor
1967-70 AU46  Mobylette Mono Super Standard

“40” frame, step-thru, telescopic fork, 21 x 2 tires (17″ rims)
1970’s, 1-speed Dimoby, AR2-10-707 carb, 14101 float
1968-70 AU49  Mobylette Mobymatic Super Standard
“70” frame, step-thru, telescopic fork, 21 x 2 tires (17″ rims)
1970’s motor, 1-speed Dimoby, AR2-10-707 carb, 14101 float
1968-71 AU85  Mobylette Mono Grand Luxe
“40” frame, step-thru,, telescopic fork, 2.25 – 18 (18″ rims)
1970’s, 1-speed Dimoby, AR2-10-707 carb, 14101 float
(1970’s motor with 60’s head mount, 60’s round exhaust)

1970 Motobecane Mobylette brochure

1970 Motobecane Mobylette brochure

1969-71 AU88  Mobylette Mobymatic Grand Luxe
“70” frame, step-thru,, telescopic fork, 2.25 – 18 (18″ rims)
1970’s, variator Dimoby, AR2-12-707 carb, 14101 float
1969-71 AU89  Mobylette Mobymatic Grand Touring
“70” frame, step-thru, telescopic fork, 2.25 – 18 (18″ rims)
1970’s, variator Dimoby, enclosed chain, long seat
1970-71 AU56  Mobylette Mono Super Confort
“50” frame, step-thru, telescopic fork, 2.25 – 17 (17″ rims)
1970’s motor, variator Dimoby, AR2-12-705 carb, 14101 float
1970-71 AU59  Mobylette Mobymatic Super Confort
“50” frame, step-thru, telescopic fork, 2.25 – 17 (17″ rims)
1970’s motor, variator Dimoby, AR2-12-705 carb, 14101 float

 

After 1970, the AV42, 46 and 49 became the 40, 40T and 40V.

After 1970-71, the AV56 and AV59 became the 50S and 50V.

 

Mobylette AV 46 49

Mobylette AV 46 49

Mobylette AV 56 59

Mobylette AV 56 59

 

 

 

 

 

 

 

Motobecane Series 40

Mobylette Series 40

1971-74 Mobylette 40T, 40L  (was AV46)
“40” frame, step-thru, telescopic fork, 2 – 17 tires (17″ rims)
1970’s motor, 1-speed Dimoby, AR2-12-705 carb, 14101 float
1971-74 Mobylette 40V (was AV49)
“40” frame, step-thru, telescopic fork, 2 – 17 tires (17″ rims)
1970’s motor, variator Dimoby, AR2-12-705 carb, 14101 float 

Mobylette Series 50

Mobylette Series 50

1971-74 Mobylette 50S, 50L (was AV56)
“50” frame, step-thru,
telescopic fork, 2.25 – 17 (17″ rims)
1970’s motor, 1-speed Dimoby, AR2-12-705 carb, 14101 float
1971-74 Mobylette 50V (was AV59)
“50” frame, step-thru, telescopic fork, 2.25 – 17 (17″ rims)
1970’s motor, variator Dimoby, AR2-12-705 carb, 14101 float

1972 Motobecane brochure

1972 Motobecane brochure

1972-73 Mobylette 85
“70” frame, step-thru, telescopic fork, 2.25 – 18 (18″ rims)
1970’s, 1-speed Dimoby, AR2-10-707 carb, 14101 float
(1970’s motor with 60’s head mount, 60’s round exhaust)
1972-73 Mobylette 88
“70” frame, step-thru, telescopic fork, 2.25 – 18 (18″ rims)
1970’s, variator Dimoby, AR2-12-705 carb, 14101 float
(1970’s motor with 60’s head mount, 60’s round exhaust)
11972-74 Mobylette 92
“90” frame, step-thru, telescopic fork, 2.25 – 18 (18″ rims)
“90” motor, variator Dimoby, AR2-13-739, 14101 float
1971-73 Mobylette 93 electronique
“90” frame, TOP TANK, telescopic fork, 2.50 – 17 (17″ rims)
“90” motor, dual variator, AR2-13-726 carb, 14101 float
1971-73 Mobylette 93D electronique 
“90” frame, TOP TANK, telescopic fork, 2.50 – 17 (17″ rims)
“90” motor, dual variator, AR2-13-726 carb, 14101 float
1972-74 Mobylette 94TT electronique
“70” frame, TOP TANK, telescopic fork, 2.50 – 17 (17″ rims)
“90” motor, dual variator, AR2-13-712 carb, 14101 float

 

 

 

 


Motobecane Mobylette Engines

January 10, 2021

updated 2021-01

AV7 engines up to 1970

These are the Motobecane (AV) or Motoconfort (AU) Mobylette engine models and the bike models they came on. US bike models are red. Not included here are the alias brands Wards Riverside, Raleigh, Suvega engines with their models and MB equivalents. 

 approx.  engine  xxx   bike model xxxx Gurtner    comp
x
years     model xxxx models xxxxxxx carburetor  ratio   drive

Engine serial numbers for each year 1951-75

1949-51 AV3 xxxxxx AV3 Mobylette x   A10-512   6.5  Standard clutchless
1952-56 AV3.5 S xx  AV or AU 31,33     000-516   6.5  Standard clutchless

1952-59 AV7 S xxxx AV or AU 32 xxx   B10516   6.5  Standard clutchless
1956-59 AV7 Sb xxx AV or AU 41 xxx   B10516   6.5  Standard clutchless

1952-56 AV3.5  xxx  AV or AU 31,33    0000-516   6.5   single automatic clutch
1957-66 AV7 De xxx AV/AU 85-65-76 BA10-540   7.5  Dimoby dual auto clutch
1966-69 AV7 De xxx AV/AU 85-65-76 BA10-610   7.5  Dimoby dual auto clutch
1965-66 AV7 Db xxx AV or AU 42 xxx BA10-540   6.5  Dimoby dual auto clutch
1966-69 AV7 Db xxx AV or AU 42 xxx BA10-610   6.5  Dimoby dual auto clutch
1960-61 AV7 Dbe X  AV or AU 43,44 xBA10-540   7.5  Dimoby dual auto clutch
1966-68 AV7 Dbe X  AV or AU 43,44 xBA10-610   7.5  Dimoby dual auto clutch
1958-60 AV7 Dbg xx BG or CG 43,44 AR8.7-525   6.5  Dimoby friction drive
1967-70 M1 Isodyne X1,Cady M1,C1 AR110-674   8.0  Dimoby dual auto clutch
1970-72 M1 Isodyne Cady M1,M1PR  AR110-691   8.0  Dimoby dual auto clutch
1973-75 M3 Isodyne Cady M3PR x  AR111.5-753   8.0  Dimoby dual auto clutch
1978-79 AV7 7 xxxx  7, 7 Ranger xx  AR112-884   7.8  Dimoby dual auto clutch
1978-79 AV7 7  xxx  Model 7 30mph AR112884   7.8  Dimoby dual auto clutch
1978-79 AV7 7?xxx  Model 7 20+25  AR110-919   6.5  Dimoby dual auto clutch
1968-77 AV7 Dc 0xx 40, 50 25+30   AR212-705   7.8  Dimoby dual auto clutch
1974-80 AV7 Dc xxx 40, 50 25+30   AR212-729   7.8  Dimoby dual auto clutch
1974-80 AV7 Dc xxx 40, 50 20mph   AR210-910   6.5  Dimoby dual auto clutch
1978-79 AV10 xxxxx 41TS, 51S, 51T  AD13-976  0.0   Dimoby, case reed valve

1958-59 AV7 V xxxx  AV or AU 68-79  BA10-549   7.5  Variator + dual auto clutch
1959-70 AV7 V2 xxx  AV or AU 88  xx AR13-488   7.5  Variator + dual auto clutch
1968-77 AV7 Vb xxx  AV or AU 48  xx BA10-549   7.5  Variator + dual auto clutch
1966-71 AV7 V2.5 x  AV89, SP50  xx-   H13-569   9.0  Variator + dual auto clutch
1966-68 AV7 V2.5 S  SP50R xxxxxxx    H13-569   9.0  Variator + dual auto clutch
1966-71 AV7 V2.5 B  AV98 xxxxxxxx    H14-626   9.0  Variator + dual auto clutch
1968-71 AV7 Vb  xxx 40V, 50V xxx   AR212705   7.5  Variator + dual auto clutch
1972-77 AV7 Vb  xxx 40V, 50V xxx   AR212729   7.5  Variator + dual auto clutch
1974-75 AV7 Vb  xxx 50V 25 & 30    AR212705   7.5  Variator + dual auto clutch
1976-77 AV7 Vc  xxx 50V 25 & 30    AR212705   7.8  Variator + dual auto clutch
1977-80 AV7 Vc  xxx 50V 30 mph    AR212873   7.8  Variator + dual auto clutch
1977-80 AV7 Vc  xxx 50V 25 mph    AR210737   7.8  Variator + dual auto clutch
1977-77 AV7 xxxx 99Z   xx x xx    AD13858  0.0   Variator, supercharger piston
1978-79 AV10   xxx   92GT,51V,51SU AD13-976  0.0   Variator, case reed valve
1982-83 AV10   MBK M16, 41V, 51V   AD13-971 -976 -138 Var, case reed valve
1984-98 AV10   MBK 51V, many others AD13-976  0.0 Variator, case reed valve

Sources:
1. AV7 Engines Chart from Mobylette Repair Manual, official, but only goes up to 1969.
2. motobec.fr for their awesome library of sales brochures for each year, and parts manuals
3. Dating Your Motobecane from Ets Mauger for their excellent grid of years and models
4. Motobecane Club of France for illustrations and information
5. mobyjoost on The Mobylette/Motobecane Forum UK, a Mobylette expert and enthusiast
6. La bleue pour les bleus, on Le Monde en Bleue, another Moby expert
7. Mobylette Mopeds – Owners Workshop Manual by Haynes, covers 1965-76 UK models

 

1949-51 AV3

1949-51 AV3

AV3 Motobecane had been making motorcycles since 1922, but after WWII they switched to making motorized bicycles. Europe’s roads were bombed out, gas stations were gone, bridges were gone, so people had to walk or climb across streams and canyons carrying their bicycles and cargo. In 1949 a lightweight moped was born out of the ashes, called Mobylette (little mobility). It’s 50cc two-stroke engine had an aluminum cylinder with a steel sleeve. It had no crank seals. Both transfers were on the right side, and the piston had transfer windows and a ridge across the top. It was not at all symmetrical left to right. That is why the exhaust exits to the left.

 

1952-56 AV3.5 S

1952-56 AV3.5

AV3.5 This also had the early scavenging design (how to get the intake in and exhaust out in one piston stroke, without mixing or wasting any). Both transfer ports were on the right side. Improvements were 1) it had a hard aluminum cylinder with a hard chrome lining, 2) it had crank seals, 3) some models had a new automatic running clutch and automatic starting clutch. It was simply called “embrayage automatique”, not “Dimoby”. But it was the first Dimoby. Once the rear wheel was moving over 5 mph, the automatic starting clutch starts the engine. Once the engine rpms get above about 2000, the automatic running clutch begins to propel the bike forward.

 

1957-66 AV7 De

1952-59 AV7 S

AV7 S, AV7 De  The AV7 S and AV7 De (both 1.5 hp) had a improved, completely different scavenging design, known as Schurle Loop. Intake from the crankcase was forced upward around the left and right sides of the piston. Two streams were directed towards the intake side by the left and right transfer ports. They then merged and looped around, past the spark plug, towards the exhaust side, forcing out any exhaust gases. This was more efficient. In the 1950’s all two-stroke engines adopted this design. The piston changed to a flat-dome top, but the cylinder remained all aluminum with hard chrome lined cylinder wall.

The AV7 De exhaust had a new design, called blunderbuss. Inverting the expansion chamber made the exhaust short, allowing the engine to swing, while still allowing the exhaust to expand. The new compact exhaust design allowed a new swinging engine mount design. The AV7 De V-belt was held at a constant tension automatically by a spring, instead of bolted solid and adjusted periodically. 

1958-59 AV7 V

variator illustration

 

AV7 V The AV7 V (1.5 hp) had a variator, which is a belt drive with one or both pulleys that vary in size. The belt is a V-belt that grips from the sides of the V. It sinks down deeper between the V-shaped sides of the pulley, as they move apart, and raises up higher between the V-shaped sides as they come together. A set of 4 or 6 steel balls roll outward when the engine rpms increase. That forces the pulley sides together, causing the V-belt to ride higher. The result is the engine rpm stays the same as the bike accelerates.

The blunderbuss short exhaust allowed the engine to swing about 20 degrees. Below 15mph the engine is forward, in low gear, and above 25mph it is rearward, in high gear. Amazing!

 

1960-68 AV7 Dbe

1959-70 AV7 V2

AV7 V2, AV7 Dbe The AV7 V2 (2.0 hp) and AV7 Dbe (1.5 hp) are 95% the same as the preceding AV7 V and Db. Only the crankshaft, crank bearings, and piston changed. The old crank axles were 15mm everywhere, and took standard bearings 6302 (15 x 42 x 13) MB#00518. But installing the press-fit bearings meant dragging the clutch side bearing over the clutch clip groove and needle bearing surface, sometimes getting stuck or causing harm. The new crank was thicker at the bearings, 16mm. The bearings no longer damaged the crank during installation, but were not standard. They were special 6302-QR (16 x 42 x 13 with rounded inner edge) MB#16906. The AV7 V2 illustration does not show the 15-to-16 step in the crankshaft, because it is the older AV7 V illustration, but it does show the new crank and bearing part numbers. 

The piston design did not change. But the piston was offered in many slightly different sizes or “sorts”. The AV7 V parts diagram said 14820 for the piston, but the AV7 V2 said nothing. That is very subtle. There was a separate sheet for pistons with over ten different part numbers and sizes. Because not all of the plated cylinders are made to the exact same diameter, before this you had to sand the piston if it happened to be too tight for that cylinder, or settle for a loose fit like a worn engine has, if it happened to be too loose. 

 

1966-71 AV7 V2.5

AV7 V2.5 review

 

AV7 V2.5 This was a late-1960’s 2.5 horsepower version, instead of 2.0 or 1.5 hp. It had noticeably different head fins that run at an angle instead of straight back. Both the cylinder and head fins were wider.

 

 

 

 

Haynes Manual

1966-75 M1

M1, M3 These late-60’s and early-70’s moped engines had the Dimoby dual clutch with drive belt, and magneto behind it, both on the left side. They were called Isodyne engines, which roughly means “same side”. Wierd, like Solex!

 

 

 

 

 

1968-77 AV7 Vb or Dc

1968-77 AV7 Dc

AV7 Vb, AV7 Dc These 1970’s models most notable differences are the square shape of the cylinder and head cooling fins (instead of round) and the all-chrome exhaust (instead of painted rear section). Many things became square in the 70’s.

AV7 Vc This was the late-70’s AV7 (2.0 or 1.5 hp) on US-models 50V series.

 

 

AV7 Z cutaway

 

1977 AV7 Z

AV7 Z This 1977-only engine was a unique design. On top it has big fins and a piston-controlled reed valve. So the piston has an intake window. But look under the crankcase and you will see a second cylinder and piston. It pressurizes and depressurizes the crankcase every revolution. It is timed to be lowest pressure during the intake process, and highest during the transfer process. It is a supercharger for a two-stroke engine. But the production did not last long.

 

 

1978-98 AV10

AV10 In 1978 Motobecane came out with an improved and  modernized engine design. Case reed induction is where the carburetor feeds the crankcase through a reed valve, instead of the back of the cylinder and under the moving piston. This changed the back-and-forth flow of piston-port induction to a unidirectional stop-and-go flow. The result was better performance, like 20% more low-rpm torque.

In 1981 Motobecane became bankrupt. For 2 years nothing was produced. Then they were bought by Yamaha, and their name changed to MBK. Production resumed in 1982.

By the mid-80’s pedals were no longer mandatory in most countries. So many of the mid-80’s MBK mopeds have kick-start with foot-pegs instead of pedals

 

 

 

 


Motobecane Speed Versions

January 10, 2021

Identification

Parts that are different for each version are listed here.
10 versions have 10 quantity columns. The quantity is 
0 if the part is never on that version.
1 if the part is always on that version.
1 if the part is sometimes on that version.

  E N G I N E   V E R S I O N S   
01010 12345 67890   Engines ’74-75 6 volt
52341 00010 00000 engine #4 variator 25 mph
01010 12345 67890   
Engines ’76-77 6 volt       

53444 10000 00000 engine #1 Dimoby 20 mph
53949 01000 00000 engine #2 Dimoby 25 mph
53744 00100 00000 engine #3 Dimoby 30 mph
52341 00010 00000 engine #4 variator 25 mph
53745 00001 00000 engine #5 variator 30 mph
01010 12345 67890   Engines ’78-80 12 volt   
54146 00000 10000 engine #6 Dimoby 20 mph
54147 00000 01000 engine #7 Dimoby 25 mph
54149 00000 00100 engine #8 Dimoby 30 mph
54148 00000 00010 engine #9 variator 25 mph
54844 00000 00001 engine #0 variator 30 mph
01010 12345 67890    Cylinders     
22335 00100 00000 cyl. says 581051, FB2 47
23460 00001 01111 cyl. says 682051, most say nothing
53505 10000 10000 cyl. says 681051, TUM207
54328 01010 00000 cyl.   S25682051, TUM207
01010 12345 67890   Exhausts     
21103 11100 00000 exhaust  
22872 11111 11111 exhaust

01010 12345 67890   Intakes   
16673 00010 00010 intake center ∅16 x 10
16619 00001 00000 intake center ∅17 x 12 to 3/77

21201 01100 01100 intake side    ∅19 x 12
22899 00001 00001 intake side    ∅19 x 13? 3/77 on
53496 10000 10000 intake side    ∅19 x 10
01010 12345 67890   Intake Gaskets   
52646 10000 10000 intake gasket round hole
17073 01111 01111 intake gasket rectangle hole

01010 12345 67890   Carburetors 
20026 00001 00000 carb AR2-12-705 center ∅17
22160 01100 00000 carb AR2-12-729 side-5 ∅19
22160 00000 01100 carb AR2-12-729 side-6 ∅19

52175 00010 00000 carb AR2-10-737 center ∅16
52175 00010 00000 carb AR2-10-759 center ∅16
52175 00000 00010 carb AR2-10-991 center ∅16
54115 10000 00000 carb AR2-10-910 side-5 ∅19
54115 00000 10000 carb AR2-10-910 side-6 ∅19
54973 00001 00000 carb AR2-12-873 side-5 ∅19
54973 00000 00001 carb AR2-12-873 side-6 ∅19
54973 00000 00001 carb AR2-12-978 side-6 ∅19
01010 12345 67890 Model 50, 50V Chains
18368 10000 10000 chain   99L+1 for 12 x 48T
17693 01000 01000 chain   96L+1 for 11 x 44T
18427 00100 00100 chain   97L+1 for 13 x 44T

17785 00011 00011 chain 102L+1 for 11 x 54T

01010 12345 67890 Model 40 Chains
18429 10000 10000 chain   93L+1 for 12 x 48T
20766 01000 01000 chain   90L+1 for 11 x 44T
53874 00100 00100 chain   91L+1 for 13 x 44T

 

 


Sources

1977 Motobecane America Dealer Manual
’76-’77 40TS, 40TL, 50S, 50L engines 1, 2, 3
’76-’77 50VL 0000, 0000, 00  engines 4, 5
’76-’77 Solex 4600

 

1978 Motobecane America Dealer Manual
’76-’77 40TS, 40TL, 50S, 50L engines 1, 2, 3
’76-’77 50VL 0000, 0000, 00  engines 4, 5
’76-’77 Solex 4600

 

 

1979 Motobecane America Dealer Manual
’78-’80 40T, 50S, 50L, Traveler  engines 6, 7, 8
’78-80 50VL, 50VLA, 50VLS xxengines 9, 0
’78-80 50VLX, Moby, Le Moped engines 9, 0
’78-80 Model 7, Sebring, Solex 4600

 

 


Discussion

Porting: The deepest secret is that there are four different cylinders, all identical on the outside. The different cylinders could have different port widths and heights (duration’s). Much more needs to be learned and explained. Why does a 2 hp one-speed model have a different cylinder than a 2 hp variable speed model?   

Gearing: The drive belt is the same for all versions. The 1-speed front pulley is the same for all versions. The 2-speed front pulley is the same for all versions. The rear pulley (without the front sprocket) is the same for all versions. Therefore, the pulley ratio is the same for all versions. The variator models in “low gear” have the same pulley ratio as the Dimoby models. As the rear wheel speed increases, the variator makes the front pulley bigger. The engine swings back as the front pulley grows, until it is in “high gear”. In high gear the pulley is about 40% bigger. So even though the variator models are geared low (small front and large rear) in chain sprockets, the variator makes up for it, above 18mph, by making the overall gearing about the same.