Benelli Dynamo Service Manual

January 13, 2021

For models with engines 4M, 4MS, and 4M65

 

Dynamo page 1

Dynamo page 2

Dynamo page 3

Dynamo page 4

Dynamo page 5

 

 

 

 

 

 

 

 

 

Dynamo page 6

Dynamo page 7

Dynamo page 8

Dynamo page 9

Dynamo page 10

 

 

 

 

 

 

 

 

 

 

Dynamo page 11

Dynamo page 12

Dynamo page 13

Dynamo page 14

Dynamo page 15

 

 

 

 

 

 

 

 

 

 

Dynamo page 16

Dynamo page 17

Dynamo page 18

Dynamo page 19

Dynamo page 20

 

 

 

 

 

 

 

 

 

 

Dynamo page 21

Dynamo page 22

Dynamo page 23

Dynamo page 24

Dynamo page 25

 

 

 

 

 

 

 

 

 

Dynamo page 26

Dynamo page 27

Dynamo page 28

Dynamo page 29

Dynamo page 30

 

 

 

 

 

 

 

 

 

Dynamo page 31

Dynamo page 32

 

 

 

 

 

 

 

 

 

 


Peugeot Magneto

January 11, 2021

 

 

 


1976-79 Peugeot 103 (US models)

Peugeot 103 1976-79 Magneto Parts
fig Peug# qty price new used
1     56108 1 none  stator assembly
2     56109 1 $9.00 stator plate bare
3   807018 2 $1.00 stator screw M5 x 30 slot
4   856058 2 $0.20 lock washer M5
5     56110 1 $65.0 ignition coil
6     56113 1 25-15 lights coil
7     50780 4 $0.80 coil screw M4 x 27 hex
8   856009 4 $0.20 lock washer M4
9   832086 4 $0.25 coil nut M4
10   48668 1 $3.00 points wire with terminal
11   46617 1 $15.0 condenser M52
12 806001 1 $3.50 condenser screw M4 x 10 w/washer
12 806001 1 $1.00 substitute with lock washer
13   34931 1 $20.0 points M51
14 806001 1 $3.50 points screw M4 x 10 w/washer
14 806001 1 $1.00 substitute with lock washer
15 853076 1 $0.40 plain washer M4
16   68241 1 $0.20 points wire screw for original points
17 856099 1 $0.80 star washer M4 comes with points screw
18   44041 1 $2.00 felt bracket
19   31567 1 $3.00 felt wiper
20   56115 1 $128 brown and red wires with grommet
21   56116 1 $7-$3 black (brake) wire with grommet
22   48392 1 none  black wire grommet
23   46768 1 $12.0 flywheel nut M10-1.0 x 15 hex16
24   48911 1 $0.00 flywheel cover silver
24   60561 1 $0.00 flywheel cover black
25   38485 2 $4.00 rubber tab-clamp
26   00143 1 $0.00 wire terminal
27   56112 1 60-30 flywheel
28 873023 1 none  red and brown 2-hole grommet

Peugeot 103 1976-79 Spark Plug Parts
fig Peug# qty price new used
1     53457 1 $4.00 spark plug wire red ∅5 x 600 mm
2     35478 1 $2.00 spark wire grommet
3     40434 1 $12.0 spark plug cap original
3     00000 1 $6.00 substitute spark plug cap
4     48690 1 $2.00 plug cap boot
5     53359 1 $1.00 outer sleeve
6     39836 1 $1.00 inner sleeve (substitute)
7     57055 1 $5.00 spark plug NGK BR6HS
8     01010 1 $1.00 seal ring (comes with spark plug)

 

 

 


1980-83 Peugeot 102 and 103 (US models)

Peugeot 102 and 103 1980-83 Magneto Parts
fig Peug# qty price new used
1     57214 1 $0.00 stator plate bare
2   807017 2 $0.00 screw M5 x 20
3   856058 2 $0.00 lock washer M5
4     63211 1 $0.00 5-star coil assy
5   807042 4 $0.00 screw M5 x 25
6   856058 4 $0.00 lock washer
7     57210 1 $33.0 ignition coil
8     60938 1 $26.0 stop light coil
9     63520 1 $59.0 lights coils set of 3
9     61990 3 $23.0 lights coil each
10   63209 1 $0.00 wires assy
11   55680 1 $0.00 sleeve ∅7-8
12   62541 1 $0.00 sleeve ∅5-6
13 897056 3 $0.00 connector box
14 897048 1 $0.00 connector
15 897131 1 $0.00 connector
16 897202 1 $0.00 connector
17 897125 1 $0.00 connector
18 363015 1 $0.00 c
19 873083 1 $0.00 c
20   57529 1 $0.00 c
21   34931 1 $20.0 M51 points
22 806001 1 $3.50 points screw M4 x 10 w/washer
23 853076 1 $0.00 c
24   68241 1 $0.00 c
25   57209 1 $17.0 condenser
26 806001 1 $3.50 condenser screw M4 x 10 w/washer
27 853076 1 $0.40 plain washer M4
28   57196 1 $85.0 flywheel (rotor)
29   46768 1 $12.0 flywheel nut M10-1.0 x 15 hex16
30   61823 1 $0.00 flywheel cover black 102
30   60561 1 $0.00 flywheel cover black 103
31   38485 2 $4.00 rubber tab-clamp
32   60667 1 $55.0 spark coil
33   59671 1 $4.00 rubber boot
34 801137 2 1- .50 screw M5 x 25 hex
35 856096 2 $0.25 lock washer M5
36 832085 4 $0.40 nut M5

 

 

 

 

 

 

 

 


Procedure for 1980-83 flywheel installing:

First make sure the flywheel nut can screw on the threads normally. They can be damaged.

1. Remove the spark plug anduse a small screwdriver to feel where the top pof the piston is at.

2. Park the piston at top. Go back and forth to find the dead center.

3. The case mark is a trianglular notch. The flywheel mark is a line with a clockwise arrow.    Clean the tapered shaft and the the tapered flywheel hole.

4. Place the flywheel on the shaft with the flywheel mark 0.9 to 1.0 inch to the right of the case mark.

5. Strike the center of the flywheel. It will stick to the shaft.

6. Install a piston stop tool into the spark plug hole. It stops the piston from rising.

7. Rotate the flywheel clockwise until the piston contacts the stop.

8. Tighten the nut.

9. Remove the piston stop.

 

 

 

 


Motobecane Models

January 10, 2021

 

Mobylette Mopeds (Motobecane or Motoconfort)

After World War Two, many airports, rail roads, roads, power plants, pipelines, refineries and factories of Europe were damaged from bombs. So travel was mostly limited to bicycles. A bicycle was light enough to carry across a stream, or over a pile of rocks. But there was a need for long distance mobility, so the motorized bicycle (moped), originally the first motorcycles of the 1890’s-1900’s, was re-born in Europe after WWII. The first Mobylette (little mobility) was the French-made 1949 Motobecane AV3.  

1949 Motobecane AV3
1949-51 AV3   Mobylette

bicycle style tube frame and fork, 600x50B tires (20″ rims)
one speed motor

1951-54 AV31  Mobylette
bicycle style tube frame and fork, 600x50B tires (20″ rims)
one speed motor

This 1952 Motobecane AV32 has 20" rims. Orig tires say "600x50B Michelin 24x1-1/2 x 2" Notice 20 = 24 - 2*2.0
1952-54 AV32  Mobylette

bicycle style tube frame and fork, 600x50B tires (20″ rims)
one speed motor

1955 Motobecane flyer

1955 Motobecane flyer

1955-56 AV37   Mobylette Mobymatic Luxe
bicycle style tube frame, telescoping fork, 600x50B (20″ rims)
AV35 automatic clutch motor,

1955-56 AV36  Mobylette Mobymatic Standard
bicycle style tube frame, telescoping fork, 600x50B (20″ rims)
AV35 automatic clutch motor,

Mobylette AV 33 54 34

Mobylette AV 33 54 34

1955-56 AV33  Mobylette Super Standard
bicycle style tube frame, bicycle fork, 600x50B tires (20″ rims)
one speed motor

1955-56 AV32M Mobylette Utilitaire
bicycle style tube frame, bicycle fork, 600x50B tires (20″ rims)
one speed motor

1955-56 AV32S  Mobylette Service
bicycle style tube frame, bicycle fork, 600x50B tires (20″ rims)
AV7 S motor

1955-56 AV31  Mobylette Luxe
bicycle style tube frame, telescoping fork, 600x50B (20″ rims)
one speed motor

Mobylette AU 36 37 47

Mobylette AU 36 37 47

 

1956 Motobecane Floyd Clymer article

1956-57 AV79B Mobylette
“70” sheet frame w/tank
telescopic fork, 23 x 2 (19″ rims)
variator motor
early USA model ?

Floyd Clymer would later go on to produce automotive service manuals, familiar to most home mechanics. Here he is before that, when he was editor of Cycle magazine, in Jan 1956 walking his dog with a Mobylette. Mr. Clymer was so impressed with his French freedom, that he wrote this Mobylette Report, to inform American motorcyclists. 

 

1957 Motobecane brochure

1957 Motoconfort brochure

1956-57 AU78   Mobylette Superluxe
“70” sheet frame w/tank, telescopic fork, 23 x 2 (19″ rims)
variator motor
1956-57 AU75   Mobylette Monoluxe
“70” sheet frame w/tank, telescopic fork, 23 x 2 (19″ rims)
one speed motor
1957-58 AU47   Mobylette Mobymatic Standard
bicycle style tube frame, telescoping fork, 600x50B (20″ rims)
variator motor dual auto clutch (Dimoby)
1957-58 AU34   Mobylette Grand Luxe
bicycle style tube frame, telescoping fork, 600x50B (20″ rims)
one speed motor
1957-58 AU54   Mobylette Super Telescopique
bicycle style tube frame, telescoping fork, 600x50B (20″ rims)
one speed motor
1957-58 AU33  Mobylette Super Standard
bicycle style tube frame, bicycle fork, 600x50B tires (20″ rims)
one speed motor
1957-58 AU32M Mobylette Utilitaire
bicycle style tube frame, bicycle fork, 600x50B tires (20″ rims)
one speed motor
1957-58 AU32S Mobylette Service
bicycle style tube frame, bicycle fork, 600x50B tires (20″ rims)
AV7 S motor
1957-58 AU51   Mobylette Utilitaire Telescopique
bicycle style tube frame, telescoping fork, 600x50B (20″ rims)
one speed motor

1959 Motobecane brochure

1959 Motobecane brochure

 

1959 AV33   Mobylette Super Standard
bicycle style tube frame, bicycle fork, 600x50B tires (20″ rims)
one speed dual auto clutch (Dimoby)
1959 AV54   Mobylette Super Telescopique
bicycle style tube frame, bicycle fork, 600x50B tires (20″ rims)
one speed dual auto clutch (Dimoby)
1959 BG     Mobylette Courroie-Galet
bicycle style tube frame, bicycle fork, 600x50B tires (20″ rims)
AV7 Dbg motor, friction drive
1959 AV32M Mobylette Utilitaire
bicycle style tube frame, bicycle fork, 600x50B tires (20″ rims)
one speed motor
1959 AV32S Mobylette Service
bicycle style tube frame, bicycle fork, 600x50B tires (20″ rims)
AV7 S motor
1959 AV51 Mobylette Utilitaire Telescopique
bicycle style tube frame, telescoping fork, 600x50B (20″ rims)
one speed motor

Mobylette Engines and Carbs

Mobylette AV7 engines up to 1970

 

1960 Motobecane brochure

1960 Motobecane brochure

1960 AV32S Mobylette Service
bicycle style tube frame, bicycle fork, 600x50B tires (20″ rims)
AV7 S motor
1960 AV32E Mobylette Service Dimoby
bicycle style tube frame, bicycle fork, 600x50B tires (20″ rims)
AV7 D motor
1960 BG     Mobylette Courroie-Galet
bicycle style tube frame, bicycle fork, 600x50B tires (20″ rims)
AV7 Dbg motor,  friction drive
1960 AV44 Mobylette Standard Telescopique
“early 40″ sheet frame, telescopic fork, 23 x 2 tires (19” rims)
AV7 Dbe motor

Mobylette AV41 42

Mobylette AV41, 42

 

Motobecane AU43, 44

Mobylette AU43, 44

 

1961 Motobecane brochure

1961 Motobecane brochure

 

1961 AV32S Mobylette Service
bicycle style tube frame, bicycle fork, 600x50B tires (20″ rims)
AV7 S motor
1961 BG43   Mobylette Courroie-Galet
sheet frame, rear tank, bicycle fork, 23 x 2 tires (19″ rims)
AV7 Dbg motor,  friction drive
1961 BG43T Mobylette Courroie-Galet
sheet frame, rear tank, telescopic fork, 23 x 2 tires (19″ rims)
AV7 Dbg motor,  friction drive
1961 AV43   Mobylette Standard
sheet frame, rear tank, bicycle fork, 23 x 2 tires (19″ rims)
AV7 Db motor
1961 AV43T Mobylette Standard
sheet frame, rear tank, bicycle fork, 23 x 2 tires (19″ rims)
AV7 Db motor
1961 AV44   Mobylette Standard Telescopique
sheet frame, rear tank, telescopic fork, 23 x 2 tires (19″ rims)
AV7 Dbe motor
1961 AV44T Mobylette Standard Telescopique
sheet frame, rear tank, telescopic fork, 23 x 2 tires (19″ rims)
AV7 Dbe motor, with leg shield

 

This 1962 Motobecane AV48 had 19" or 18" rims, with "23 x 2.0" or "22-1/2 x 2-1/4" Hutchinson tires. Notice 19 = 23 - 2*2 and 18 = 22.5-2*2.25

1962 Motobecane AV48

Mobylette AU48

Mobylette AU48

 

1962 Motobecane brochure

1962 Motobecane brochure

1962-65 AU32S Mobylette Service
bicycle style tube frame, bicycle fork, 600x50B tires (20″ rims)
AV7 S motor
1962-63 CG43   Mobylette Courroie-Galet
sheet frame, rear tank, bicycle fork, 23 x 2 tires (19″ rims)
AV7 Dbg motor, friction drive, with leg shield
1962-63 AU41   Mobylette Utilitaire
sheet frame, rear tank, bicycle fork, 23 x 2 tires (19″ rims)
AV7 Sb motor
1962-65 AU42   Mobylette Utilitaire Dimoby
sheet frame, rear tank, bicycle fork, 23 x 2 tires (19″ rims)
AV7 Db motor
1962-63 AU43   Mobylette Standard
sheet frame, rear tank, bicycle fork, 23 x 2 tires (19″ rims)
AV7 Db motor

Mobylette AV AU 42 44 48

1963 AV or AU 42 44 48

1962-65 AU44 Mobylette Standard Telescopique
sheet frame, rear tank, telescopic fork, 22 or 23 (18 or 19″ rims)
AV7 Dbe motor
1962-65 AU48 Mobylette Motomatic Standard
sheet frame, rear tank, telescopic fork, 22 or 23 (18 or 19″ rims)
AV7 Vb motor

1964-65 AV32S Mobylette Service
bicycle style tube frame, bicycle fork, 600x50B tires (20″ rims)
AV7 S motor
1964-65 BG44   Mobylette Courroie-Galet
sheet frame, rear tank, bicycle fork, 23 x 2 tires (19″ rims)
AV7 Dbg motor, friction drive, with leg shield
1964-67 AV42   Mobylette Utilitaire Dimoby
sheet frame, rear tank, bicycle fork, 23 x 2 tires (19″ rims)
AV7 Db motor

1964 Motobecane brochure

1964 Motobecane brochure

1964-65 AV44   Mobylette Standard Telescopique
sheet frame, rear tank, telescopic fork, 22 or 23 (18 or 19″ rims)
AV7 Dbe motor
1964-65 AV48   Mobylette Motomatic Standard
sheet frame, rear tank, telescopic fork, 22 or 23 (18 or 19″ rims)
AV7 Vb motor
1964-66 AV76   Mobylette Mono Standard
sheet frame with gas tank, telescopic fork, 23 x 2 tires (19″ rims)
AV7 De motor
1965-66 AV79   Mobylette Mobymatic Super
sheet frame with gas tank, telescopic fork, 23 x 2 tires (19″ rims)
AV7 V motor
1964-65 AV65   Mobylette Mono Luxe
sheet frame-tank-storage, telescopic fork, 2.25 – 18 (18″ rims)
AV7 De motor
1965-66 AV68  Mobylette Mobymatic Luxe
sheet frame-tank-storage, telescopic fork, 2.25 – 18 (18″ rims)
AV7 V motor
1964-68 AV85   Mobylette Mono Grand Luxe
sheet frame-tank-storage, telescopic fork, 2.25 – 18 (18″ rims)
AV7 De motor
1964-68 AV88   Mobylette Mobymatic Grand Luxe
sheet frame-tank-storage, telescopic fork, 2.25 – 18 (18″ rims)
AV7 V2 motor
1964-68 AV89   Mobylette Grand Touring
sheet frame-tank-storage, telescopic fork, 2.25 – 18 (18″ rims)
AV7 V2.5 motor, enclosed motor chain
1962-64 Speciale 50, SPR
sheet frame w/storage, TOP TANK, telescopic, 23 x 2 (19″ rims)
AV7 V2.5 motor, enclosed motor chain (SPR)
1965-66 SP50
sheet frame w/storage, TOP TANK, telescopic, 23 x 2 (19″ rims)
AV7 V2.5 motor

 

1964 Mobylette brochure

1965 Motobecane brochure

 

1966 Mobylette AU42

1966 Mobylette AU42

 

 

1967-68 Motobecane AV88

 

 

1966 Motobecane Cady C1 M1

1966 Cady C1 M1

1966-68 C1 Cady
Cady sheet frame, bicycle fork, 23 x 2 tires (19″ rims)
one speed dual auto clutch (Dimoby)

1968 Motobecane Cady M1 M1PR

1968 Cady M1

1968-70 M1 Cady
Cady sheet frame, bicycle fork, 21 x 2 tires (17″ rims)
one speed dual auto clutch (Dimoby)

1971-73 M3 Cady
Cady sheet frame, bicycle fork, 21 x 2 tires (17″ rims)
one speed dual auto clutch (Dimoby)

1970 Motobecane brochure

1970 Motoconfort brochure

1970-71 40   Mobylette
“40” frame, step-thru, bicycle fork, 21 x 2 tires (17″ rims)
1970’s, 1-speed Dimoby, AR2-10-707 carb, 14101 float
1968-70 AU42   Mobylette Utilitaire Dimoby
“early 40” sheet frame, bicycle fork, 23 x 2 tires (19″ rims)
AV7 Db motor
1967-70 AU46  Mobylette Mono Super Standard

“40” frame, step-thru, telescopic fork, 21 x 2 tires (17″ rims)
1970’s, 1-speed Dimoby, AR2-10-707 carb, 14101 float
1968-70 AU49  Mobylette Mobymatic Super Standard
“70” frame, step-thru, telescopic fork, 21 x 2 tires (17″ rims)
1970’s motor, 1-speed Dimoby, AR2-10-707 carb, 14101 float
1968-71 AU85  Mobylette Mono Grand Luxe
“40” frame, step-thru,, telescopic fork, 2.25 – 18 (18″ rims)
1970’s, 1-speed Dimoby, AR2-10-707 carb, 14101 float
(1970’s motor with 60’s head mount, 60’s round exhaust)

1970 Motobecane Mobylette brochure

1970 Motobecane Mobylette brochure

1969-71 AU88  Mobylette Mobymatic Grand Luxe
“70” frame, step-thru,, telescopic fork, 2.25 – 18 (18″ rims)
1970’s, variator Dimoby, AR2-12-707 carb, 14101 float
1969-71 AU89  Mobylette Mobymatic Grand Touring
“70” frame, step-thru, telescopic fork, 2.25 – 18 (18″ rims)
1970’s, variator Dimoby, enclosed chain, long seat
1970-71 AU56  Mobylette Mono Super Confort
“50” frame, step-thru, telescopic fork, 2.25 – 17 (17″ rims)
1970’s motor, variator Dimoby, AR2-12-705 carb, 14101 float
1970-71 AU59  Mobylette Mobymatic Super Confort
“50” frame, step-thru, telescopic fork, 2.25 – 17 (17″ rims)
1970’s motor, variator Dimoby, AR2-12-705 carb, 14101 float

 

After 1970, the AV42, 46 and 49 became the 40, 40T and 40V.

After 1970-71, the AV56 and AV59 became the 50S and 50V.

 

Mobylette AV 46 49

Mobylette AV 46 49

Mobylette AV 56 59

Mobylette AV 56 59

 

 

 

 

 

 

 

Motobecane Series 40

Mobylette Series 40

1971-74 Mobylette 40T, 40L  (was AV46)
“40” frame, step-thru, telescopic fork, 2 – 17 tires (17″ rims)
1970’s motor, 1-speed Dimoby, AR2-12-705 carb, 14101 float
1971-74 Mobylette 40V (was AV49)
“40” frame, step-thru, telescopic fork, 2 – 17 tires (17″ rims)
1970’s motor, variator Dimoby, AR2-12-705 carb, 14101 float 

Mobylette Series 50

Mobylette Series 50

1971-74 Mobylette 50S, 50L (was AV56)
“50” frame, step-thru,
telescopic fork, 2.25 – 17 (17″ rims)
1970’s motor, 1-speed Dimoby, AR2-12-705 carb, 14101 float
1971-74 Mobylette 50V (was AV59)
“50” frame, step-thru, telescopic fork, 2.25 – 17 (17″ rims)
1970’s motor, variator Dimoby, AR2-12-705 carb, 14101 float

1972 Motobecane brochure

1972 Motobecane brochure

1972-73 Mobylette 85
“70” frame, step-thru, telescopic fork, 2.25 – 18 (18″ rims)
1970’s, 1-speed Dimoby, AR2-10-707 carb, 14101 float
(1970’s motor with 60’s head mount, 60’s round exhaust)
1972-73 Mobylette 88
“70” frame, step-thru, telescopic fork, 2.25 – 18 (18″ rims)
1970’s, variator Dimoby, AR2-12-705 carb, 14101 float
(1970’s motor with 60’s head mount, 60’s round exhaust)
11972-74 Mobylette 92
“90” frame, step-thru, telescopic fork, 2.25 – 18 (18″ rims)
“90” motor, variator Dimoby, AR2-13-739, 14101 float
1971-73 Mobylette 93 electronique
“90” frame, TOP TANK, telescopic fork, 2.50 – 17 (17″ rims)
“90” motor, dual variator, AR2-13-726 carb, 14101 float
1971-73 Mobylette 93D electronique 
“90” frame, TOP TANK, telescopic fork, 2.50 – 17 (17″ rims)
“90” motor, dual variator, AR2-13-726 carb, 14101 float
1972-74 Mobylette 94TT electronique
“70” frame, TOP TANK, telescopic fork, 2.50 – 17 (17″ rims)
“90” motor, dual variator, AR2-13-712 carb, 14101 float

 

 

 

 


Motobecane Mobylette Engines

January 10, 2021

updated 2021-01

AV7 engines up to 1970

These are the Motobecane (AV) or Motoconfort (AU) Mobylette engine models and the bike models they came on. US bike models are red. Not included here are the alias brands Wards Riverside, Raleigh, Suvega engines with their models and MB equivalents. 

 approx.  engine  xxx   bike model xxxx Gurtner    comp
x
years     model xxxx models xxxxxxx carburetor  ratio   drive

Engine serial numbers for each year 1951-75

1949-51 AV3 xxxxxx AV3 Mobylette x   A10-512   6.5  Standard clutchless
1952-56 AV3.5 S xx  AV or AU 31,33     000-516   6.5  Standard clutchless

1952-59 AV7 S xxxx AV or AU 32 xxx   B10516   6.5  Standard clutchless
1956-59 AV7 Sb xxx AV or AU 41 xxx   B10516   6.5  Standard clutchless

1952-56 AV3.5  xxx  AV or AU 31,33    0000-516   6.5   single automatic clutch
1957-66 AV7 De xxx AV/AU 85-65-76 BA10-540   7.5  Dimoby dual auto clutch
1966-69 AV7 De xxx AV/AU 85-65-76 BA10-610   7.5  Dimoby dual auto clutch
1965-66 AV7 Db xxx AV or AU 42 xxx BA10-540   6.5  Dimoby dual auto clutch
1966-69 AV7 Db xxx AV or AU 42 xxx BA10-610   6.5  Dimoby dual auto clutch
1960-61 AV7 Dbe X  AV or AU 43,44 xBA10-540   7.5  Dimoby dual auto clutch
1966-68 AV7 Dbe X  AV or AU 43,44 xBA10-610   7.5  Dimoby dual auto clutch
1958-60 AV7 Dbg xx BG or CG 43,44 AR8.7-525   6.5  Dimoby friction drive
1967-70 M1 Isodyne X1,Cady M1,C1 AR110-674   8.0  Dimoby dual auto clutch
1970-72 M1 Isodyne Cady M1,M1PR  AR110-691   8.0  Dimoby dual auto clutch
1973-75 M3 Isodyne Cady M3PR x  AR111.5-753   8.0  Dimoby dual auto clutch
1978-79 AV7 7 xxxx  7, 7 Ranger xx  AR112-884   7.8  Dimoby dual auto clutch
1978-79 AV7 7  xxx  Model 7 30mph AR112884   7.8  Dimoby dual auto clutch
1978-79 AV7 7?xxx  Model 7 20+25  AR110-919   6.5  Dimoby dual auto clutch
1968-77 AV7 Dc 0xx 40, 50 25+30   AR212-705   7.8  Dimoby dual auto clutch
1974-80 AV7 Dc xxx 40, 50 25+30   AR212-729   7.8  Dimoby dual auto clutch
1974-80 AV7 Dc xxx 40, 50 20mph   AR210-910   6.5  Dimoby dual auto clutch
1978-79 AV10 xxxxx 41TS, 51S, 51T  AD13-976  0.0   Dimoby, case reed valve

1958-59 AV7 V xxxx  AV or AU 68-79  BA10-549   7.5  Variator + dual auto clutch
1959-70 AV7 V2 xxx  AV or AU 88  xx AR13-488   7.5  Variator + dual auto clutch
1968-77 AV7 Vb xxx  AV or AU 48  xx BA10-549   7.5  Variator + dual auto clutch
1966-71 AV7 V2.5 x  AV89, SP50  xx-   H13-569   9.0  Variator + dual auto clutch
1966-68 AV7 V2.5 S  SP50R xxxxxxx    H13-569   9.0  Variator + dual auto clutch
1966-71 AV7 V2.5 B  AV98 xxxxxxxx    H14-626   9.0  Variator + dual auto clutch
1968-71 AV7 Vb  xxx 40V, 50V xxx   AR212705   7.5  Variator + dual auto clutch
1972-77 AV7 Vb  xxx 40V, 50V xxx   AR212729   7.5  Variator + dual auto clutch
1974-75 AV7 Vb  xxx 50V 25 & 30    AR212705   7.5  Variator + dual auto clutch
1976-77 AV7 Vc  xxx 50V 25 & 30    AR212705   7.8  Variator + dual auto clutch
1977-80 AV7 Vc  xxx 50V 30 mph    AR212873   7.8  Variator + dual auto clutch
1977-80 AV7 Vc  xxx 50V 25 mph    AR210737   7.8  Variator + dual auto clutch
1977-77 AV7 xxxx 99Z   xx x xx    AD13858  0.0   Variator, supercharger piston
1978-79 AV10   xxx   92GT,51V,51SU AD13-976  0.0   Variator, case reed valve
1982-83 AV10   MBK M16, 41V, 51V   AD13-971 -976 -138 Var, case reed valve
1984-98 AV10   MBK 51V, many others AD13-976  0.0 Variator, case reed valve

Sources:
1. AV7 Engines Chart from Mobylette Repair Manual, official, but only goes up to 1969.
2. motobec.fr for their awesome library of sales brochures for each year, and parts manuals
3. Dating Your Motobecane from Ets Mauger for their excellent grid of years and models
4. Motobecane Club of France for illustrations and information
5. mobyjoost on The Mobylette/Motobecane Forum UK, a Mobylette expert and enthusiast
6. La bleue pour les bleus, on Le Monde en Bleue, another Moby expert
7. Mobylette Mopeds – Owners Workshop Manual by Haynes, covers 1965-76 UK models

 

1949-51 AV3

1949-51 AV3

AV3 Motobecane had been making motorcycles since 1922, but after WWII they switched to making motorized bicycles. Europe’s roads were bombed out, gas stations were gone, bridges were gone, so people had to walk or climb across streams and canyons carrying their bicycles and cargo. In 1949 a lightweight moped was born out of the ashes, called Mobylette (little mobility). It’s 50cc two-stroke engine had an aluminum cylinder with a steel sleeve. It had no crank seals. Both transfers were on the right side, and the piston had transfer windows and a ridge across the top. It was not at all symmetrical left to right. That is why the exhaust exits to the left.

 

1952-56 AV3.5 S

1952-56 AV3.5

AV3.5 This also had the early scavenging design (how to get the intake in and exhaust out in one piston stroke, without mixing or wasting any). Both transfer ports were on the right side. Improvements were 1) it had a hard aluminum cylinder with a hard chrome lining, 2) it had crank seals, 3) some models had a new automatic running clutch and automatic starting clutch. It was simply called “embrayage automatique”, not “Dimoby”. But it was the first Dimoby. Once the rear wheel was moving over 5 mph, the automatic starting clutch starts the engine. Once the engine rpms get above about 2000, the automatic running clutch begins to propel the bike forward.

 

1957-66 AV7 De

1952-59 AV7 S

AV7 S, AV7 De  The AV7 S and AV7 De (both 1.5 hp) had a improved, completely different scavenging design, known as Schurle Loop. Intake from the crankcase was forced upward around the left and right sides of the piston. Two streams were directed towards the intake side by the left and right transfer ports. They then merged and looped around, past the spark plug, towards the exhaust side, forcing out any exhaust gases. This was more efficient. In the 1950’s all two-stroke engines adopted this design. The piston changed to a flat-dome top, but the cylinder remained all aluminum with hard chrome lined cylinder wall.

The AV7 De exhaust had a new design, called blunderbuss. Inverting the expansion chamber made the exhaust short, allowing the engine to swing, while still allowing the exhaust to expand. The new compact exhaust design allowed a new swinging engine mount design. The AV7 De V-belt was held at a constant tension automatically by a spring, instead of bolted solid and adjusted periodically. 

1958-59 AV7 V

variator illustration

 

AV7 V The AV7 V (1.5 hp) had a variator, which is a belt drive with one or both pulleys that vary in size. The belt is a V-belt that grips from the sides of the V. It sinks down deeper between the V-shaped sides of the pulley, as they move apart, and raises up higher between the V-shaped sides as they come together. A set of 4 or 6 steel balls roll outward when the engine rpms increase. That forces the pulley sides together, causing the V-belt to ride higher. The result is the engine rpm stays the same as the bike accelerates.

The blunderbuss short exhaust allowed the engine to swing about 20 degrees. Below 15mph the engine is forward, in low gear, and above 25mph it is rearward, in high gear. Amazing!

 

1960-68 AV7 Dbe

1959-70 AV7 V2

AV7 V2, AV7 Dbe The AV7 V2 (2.0 hp) and AV7 Dbe (1.5 hp) are 95% the same as the preceding AV7 V and Db. Only the crankshaft, crank bearings, and piston changed. The old crank axles were 15mm everywhere, and took standard bearings 6302 (15 x 42 x 13) MB#00518. But installing the press-fit bearings meant dragging the clutch side bearing over the clutch clip groove and needle bearing surface, sometimes getting stuck or causing harm. The new crank was thicker at the bearings, 16mm. The bearings no longer damaged the crank during installation, but were not standard. They were special 6302-QR (16 x 42 x 13 with rounded inner edge) MB#16906. The AV7 V2 illustration does not show the 15-to-16 step in the crankshaft, because it is the older AV7 V illustration, but it does show the new crank and bearing part numbers. 

The piston design did not change. But the piston was offered in many slightly different sizes or “sorts”. The AV7 V parts diagram said 14820 for the piston, but the AV7 V2 said nothing. That is very subtle. There was a separate sheet for pistons with over ten different part numbers and sizes. Because not all of the plated cylinders are made to the exact same diameter, before this you had to sand the piston if it happened to be too tight for that cylinder, or settle for a loose fit like a worn engine has, if it happened to be too loose. 

 

1966-71 AV7 V2.5

AV7 V2.5 review

 

AV7 V2.5 This was a late-1960’s 2.5 horsepower version, instead of 2.0 or 1.5 hp. It had noticeably different head fins that run at an angle instead of straight back. Both the cylinder and head fins were wider.

 

 

 

 

Haynes Manual

1966-75 M1

M1, M3 These late-60’s and early-70’s moped engines had the Dimoby dual clutch with drive belt, and magneto behind it, both on the left side. They were called Isodyne engines, which roughly means “same side”. Wierd, like Solex!

 

 

 

 

 

1968-77 AV7 Vb or Dc

1968-77 AV7 Dc

AV7 Vb, AV7 Dc These 1970’s models most notable differences are the square shape of the cylinder and head cooling fins (instead of round) and the all-chrome exhaust (instead of painted rear section). Many things became square in the 70’s.

AV7 Vc This was the late-70’s AV7 (2.0 or 1.5 hp) on US-models 50V series.

 

 

AV7 Z cutaway

 

1977 AV7 Z

AV7 Z This 1977-only engine was a unique design. On top it has big fins and a piston-controlled reed valve. So the piston has an intake window. But look under the crankcase and you will see a second cylinder and piston. It pressurizes and depressurizes the crankcase every revolution. It is timed to be lowest pressure during the intake process, and highest during the transfer process. It is a supercharger for a two-stroke engine. But the production did not last long.

 

 

1978-98 AV10

AV10 In 1978 Motobecane came out with an improved and  modernized engine design. Case reed induction is where the carburetor feeds the crankcase through a reed valve, instead of the back of the cylinder and under the moving piston. This changed the back-and-forth flow of piston-port induction to a unidirectional stop-and-go flow. The result was better performance, like 20% more low-rpm torque.

In 1981 Motobecane became bankrupt. For 2 years nothing was produced. Then they were bought by Yamaha, and their name changed to MBK. Production resumed in 1982.

By the mid-80’s pedals were no longer mandatory in most countries. So many of the mid-80’s MBK mopeds have kick-start with foot-pegs instead of pedals

 

 

 

 


Motobecane Speed Versions

January 10, 2021

Identification

Parts that are different for each version are listed here.
10 versions have 10 quantity columns. The quantity is 
0 if the part is never on that version.
1 if the part is always on that version.
1 if the part is sometimes on that version.

  E N G I N E   V E R S I O N S   
01010 12345 67890   Engines ’74-75 6 volt
52341 00010 00000 engine #4 variator 25 mph
01010 12345 67890   
Engines ’76-77 6 volt       

53444 10000 00000 engine #1 Dimoby 20 mph
53949 01000 00000 engine #2 Dimoby 25 mph
53744 00100 00000 engine #3 Dimoby 30 mph
52341 00010 00000 engine #4 variator 25 mph
53745 00001 00000 engine #5 variator 30 mph
01010 12345 67890   Engines ’78-80 12 volt   
54146 00000 10000 engine #6 Dimoby 20 mph
54147 00000 01000 engine #7 Dimoby 25 mph
54149 00000 00100 engine #8 Dimoby 30 mph
54148 00000 00010 engine #9 variator 25 mph
54844 00000 00001 engine #0 variator 30 mph
01010 12345 67890    Cylinders     
22335 00100 00000 cyl. says 581051, FB2 47
23460 00001 01111 cyl. says 682051, most say nothing
53505 10000 10000 cyl. says 681051, TUM207
54328 01010 00000 cyl.   S25682051, TUM207
01010 12345 67890   Exhausts     
21103 11100 00000 exhaust  
22872 11111 11111 exhaust

01010 12345 67890   Intakes   
16673 00010 00010 intake center ∅16 x 10
16619 00001 00000 intake center ∅17 x 12 to 3/77

21201 01100 01100 intake side    ∅19 x 12
22899 00001 00001 intake side    ∅19 x 13? 3/77 on
53496 10000 10000 intake side    ∅19 x 10
01010 12345 67890   Intake Gaskets   
52646 10000 10000 intake gasket round hole
17073 01111 01111 intake gasket rectangle hole

01010 12345 67890   Carburetors 
20026 00001 00000 carb AR2-12-705 center ∅17
22160 01100 00000 carb AR2-12-729 side-5 ∅19
22160 00000 01100 carb AR2-12-729 side-6 ∅19

52175 00010 00000 carb AR2-10-737 center ∅16
52175 00010 00000 carb AR2-10-759 center ∅16
52175 00000 00010 carb AR2-10-991 center ∅16
54115 10000 00000 carb AR2-10-910 side-5 ∅19
54115 00000 10000 carb AR2-10-910 side-6 ∅19
54973 00001 00000 carb AR2-12-873 side-5 ∅19
54973 00000 00001 carb AR2-12-873 side-6 ∅19
54973 00000 00001 carb AR2-12-978 side-6 ∅19
01010 12345 67890 Model 50, 50V Chains
18368 10000 10000 chain   99L+1 for 12 x 48T
17693 01000 01000 chain   96L+1 for 11 x 44T
18427 00100 00100 chain   97L+1 for 13 x 44T

17785 00011 00011 chain 102L+1 for 11 x 54T

01010 12345 67890 Model 40 Chains
18429 10000 10000 chain   93L+1 for 12 x 48T
20766 01000 01000 chain   90L+1 for 11 x 44T
53874 00100 00100 chain   91L+1 for 13 x 44T

 

 


Sources

1977 Motobecane America Dealer Manual
’76-’77 40TS, 40TL, 50S, 50L engines 1, 2, 3
’76-’77 50VL 0000, 0000, 00  engines 4, 5
’76-’77 Solex 4600

 

1978 Motobecane America Dealer Manual
’76-’77 40TS, 40TL, 50S, 50L engines 1, 2, 3
’76-’77 50VL 0000, 0000, 00  engines 4, 5
’76-’77 Solex 4600

 

 

1979 Motobecane America Dealer Manual
’78-’80 40T, 50S, 50L, Traveler  engines 6, 7, 8
’78-80 50VL, 50VLA, 50VLS xxengines 9, 0
’78-80 50VLX, Moby, Le Moped engines 9, 0
’78-80 Model 7, Sebring, Solex 4600

 

 


Discussion

Porting: The deepest secret is that there are four different cylinders, all identical on the outside. The different cylinders could have different port widths and heights (duration’s). Much more needs to be learned and explained. Why does a 2 hp one-speed model have a different cylinder than a 2 hp variable speed model?   

Gearing: The drive belt is the same for all versions. The 1-speed front pulley is the same for all versions. The 2-speed front pulley is the same for all versions. The rear pulley (without the front sprocket) is the same for all versions. Therefore, the pulley ratio is the same for all versions. The variator models in “low gear” have the same pulley ratio as the Dimoby models. As the rear wheel speed increases, the variator makes the front pulley bigger. The engine swings back as the front pulley grows, until it is in “high gear”. In high gear the pulley is about 40% bigger. So even though the variator models are geared low (small front and large rear) in chain sprockets, the variator makes up for it, above 18mph, by making the overall gearing about the same. 

 


Motobecane US Models

January 10, 2021

1974-1981 Motobecane (USA models)

Info Motobecane 1976

Info Motobecane 1976

Info Motobecane 1978-79

Info Motobecane 1978-79

Info Motobecane 1980

Info Motobecane 1980

 

 

 

 

 

 

 

 

 

 

 

 

 

1980 Motobecane Brochure

USA Consumer Info

 

 

 

 

 

 

 

 

 

 

1974-76 Motobecane 40TS

74-6 Motobecane 40TS
1 speed Dimoby trans.
hard tail, 2.00×17 tires
no speedo, no fork lock
narrow painted fenders
US model round HL
’74-75 only yellow

1974-76 Motobecane 40TS

1974-76 Motobecane 40TL
one speed Dimoby trans.
hard tail, 2.00×17 tires
with speedo, fork lock
narrow stainless fenders
US model round headlight
’74-75 only yellow

1975-76 Motobecane 40TL

1975-76 Motobcane 40TL
one speed Dimoby trans.
hard tail, 2.00×17 tires
with speedo, fork lock
narrow stainless fenders
Euro model square HL
colors: orange or yellow

Motobecane 40TL

Motobécane
Mobylette 40TL
one speed Dimoby trans.
hard tail, 2.00×17 tires
speedo, lock, ss fenders
Euro model small HL
colors: coral or white

 

 

 

 

 

 

 

 

 

 

1975-motobecane-50s

1974-75 Motobecane 50S
rear shocks, 2.25×17 tires
with speedo, solo seat
painted yellow fenders
US model round headlight
’74-75 yellow only

1976-motobecane-50vl

1974-75 Motobecane 50VL
2-speed variator trans.
rear shocks, 2.25×17 tires
solo seat, US model
74-5 yellow 76-7 orange

1974-77 Motobecane 50L

1976-77 Motobecane 50L
one speed Dimoby trans.
rear shocks, 2.25×17 tires
solo seat,ss,sp,US model
74-5 yellow 76-7 orange

 

 

 

 

 

 

 

 

 

 

 

1974-77 Motobecane 50VL variator transmission

76-77 Motobecane 50VL
Variator (2-speed) trans.
rear shocks, 2.25×17 tires
solo seat, SS F fender
US model round headlight

Motobecane Mobylette Series 50

Motobécane
Mobylette Series 50
Dimoby or variator trans
rear shocks, 2.25×17 tires
speedo, lock, solo seat
Euro models square HL

1976-77 Motobecane 50L

1976-77 Motobecane 50L
one speed Dimoby trans.
rear shocks, 2.25×17 tires
6V lites, speedo, lock
solo seat, chrome rack
SS F fender, US model
colors: orange or yellow

1976-77 Motobecane 50V

’76-77 Motobecane 50VL
Variator (2-speed) trans.
6V lites, 2.25×17 tires
solo seat, SS F, US model
colors: orange or yellow

 

 

 

 

 

 

 

 

 

 

1978-79 Motobecane 50V variable (2-spd) trans. 12V lites candy red, blue silver

’78-79 Motobecane 50VL
variable (2-speed) trans.
12V lites, 2.25×17 tires
solo seat, SS F, US model
candy red, blue silver

1978-79 Motobecane 50VL

78-79 Motobecane 50VLC
variable (2-speed) trans.
12V lites, 2.25×17 tires
solo seat, SS F, US model
candy red, blu-sil, copper

1978-79 Motobecane 7

1978-79 Motobecane 7
1 speed Dimoby trans.
hard tail, 2.00×16 tires
12V lites, rear gas tank
solo seat, US model

1978-79 Motobecane 50VLA

78-79 Motobec. 50VLA
Variator (2-spd) trans.
12V lites, 2.25×17 tires
long seat, SS F, US model, alum wheels

 

 

 

 

 

 

 

 

 

 

1978-79 Motobecane 50VLX

78-79 Motobec. 50VLX
Variator (2-spd) trans.
12V lites, 2.50×17 tires
solo seat, US model
off road fun model

1978 Motobecane 50VLX restored by Bill Small

1979 Motobecane Moby Variator (2-speed) trans. 12V lites, 2.25×17 tires solo seat, US model candy red, blu-sil, copper

1979 Motobecane Moby
Variator (2-spd) trans.
12V lites, 2.25×17 tires
solo seat, US model
restored by B. Small

 

 

 

 

 

 

 

 

 

1980 Motobecane Traveler

’80 Motobec. Traveler
1 speed Dimoby trans.
rear shocks, 2×17 tires
with speedo, solo seat
US model round HL
colors: yellow or silver

’80 Motobecane Traveler
restored in 2020-21
by Charles Walker

1980 Motobecane Moby

1980 Motobecane Moby
Variator (2-spd) trans.
12V lites, 2.25×17 tires
long seat, US model
met red, blu-sil, copper

1980 Motobecane Le Moped

80 Motobec. Le Moped
Variator (2-spd) trans.
12V lites, 2.25×17 tires
lift-up seat, US model
gold aluminum wheels

 

 

 

 

 

 

 

 

 

 

’80 Motobecane Traveler

’80 Motobecane Traveler

1980 Motobecane Moby

1980 Motobecane Moby

 

 

 

 

 

 

 

1980 Motobecane Moby

’80 Motobecane Le Moped

’80 Motobecane Sebring

1980 Motobecane Solex

 

 

 

 

 

 

 

Motobecane ID plate has 4 silver squares: 12 79 50V B

ID has 4 stamps:
12__79__50V__B
(Dec ’79 25mph)

1980 Family Photo: Above are all of the 1980 Motobecane USA models and colors, from the sales brochure. The Sebring is made in Italy and is covered in a separate section, under Italy-made/MB Sebring. The Solex is made in France but covered in a separate section, under France-made/Solex.

Center Stands:  Notice how the center stands on the Moby and Traveler are more vertical than most Motobecane center stands. That is because these photos are of brand new bikes. The center stands become angled more forward with age or heavy use. 

Speed Version is on ID plate: On the frame behind the headlight is the ID plate. The lower squares say model (left) and speed version (right), stamped in. Before 1980, A=30, B=25, C=20. From 1980 on, A=20, B=25, C=30. Before 1978, no letter, just 20, 25, or 30 (mph). Hope yours is a 30! 1980 was the last year for US models. 1981 had new 17 digit VIN and new EPA and DOT noise and safety regulations. That  was “the last straw”. 

Pulley clutch types:
left, variator
right, non-variator

 

Pulley-Clutch Versions: There are two types of pulley-clutches, variator and non-variator (Dimoby). They look almost the same. The crankshaft is the same for both. The variator type pulley clutch sticks out 5/8 inch more than the non-variator type. The variator type front pulley changes size, from 10 to 20 mph, as the bike speed increases. So it is like a two-speed, with a low gear and a high gear. The non-variator front pulley does not change size, but is solid and fixed. So it’s like a one-speed. 

To see this on a bike, you have to view the belt where it goes around the front pulley. There are usually covers or belt guards in the way, blocking the view. Another way to tell the difference is by the clutch nut and outer clutch wheel. The variator clutch nut is very deep, while the non-variator one is shallow.
 .

♥Motobecane♥ Menu

January 10, 2021

Select:  All Models 1949-83 (to 75)

MBK 1984-88    Engines    Cady 1966-76 

US Models 1974-81    US Speed Versions 

US Model 40, 50 Parts   US Model 7 Parts  

US Models Ward Riverside 1957-64

Motobecane Hardware

 

 

History


1932 Motobecane Logo

1932 logo

Motobécane began in 1922 as two French engineers, Charles Benoit and Abel Bardin. The name “moto” is French slang for motorcycle, and “bécane” French slang for bicycle. Their first motorcycle in 1923 was a 175cc two-stroke. 

Motorcycles: From Wikipedia: For many years Motobecane was France’s largest manufacturer of motorcycles. By the 1930s Motobecane was producing a best-selling range of motorcycles. In 1933, they produced their first four-stroke machine with 250 cc (15 cu in) capacity. During the 1930s, they manufactured a longitudinal shaft-drive inline-four engine motorcycle in 500 and 750 cc (31 and 46 cu in). During this period, the firm entered road racing competitions and won the Bol d’or endurance race.

Motoconfort

Motoconfort: Motobecane has a division called Motoconfort. That name appears on some of the original parts and packaging. “Confort” is French for Comfort. In Paris France 1930’s there was a legal limit on the number of moped shops a single brand could have. Motobecane was so big that they created a second brand so they could have twice as many shops selling their motorcycles. That’s why most of their motorcycle and moped models were made with both Motobecane and Motoconfort branding.

1970 logo

After the Second World War they produced the single-cylinder D45 motorbike that filled a need for cheap transportation. The successor was the Z46, equipped with modern suspension. Like many European motorcycle manufacturers, the 1960s proved difficult for Motobécane as cars became affordable. As a result, sales decreased. The arrival of cheap, efficient Japanese motorcycles also hurt sales. They continued to produce two-cylinder 125cc motorcycles throughout the 1970s. They also manufactured a small number of two-stroke, three-cylinder 350cc and 500cc bikes.

For a time in the late 1970s and early 1980s, the company competed in Grand Prix motorcycle racing claiming several victories in the 125cc class and finishing second in the 1980 125cc road racing world championship.

1978 Logo

Bicycles: Motobécane was a major manufacturer in the French bicycle industry.

Mopeds: Motobécane introduced a moped, the Mobylette, in 1949; over the next 48 years (1949-1997), Motobécane manufactured 14 million Mobylettes. Mobylette means “little mobility”. All Motobecane mopeds are referred to as Mobylette’s, but not Motobecane bicycles or motorcycles. In India the same model was manufactured under licence by Mopeds India Ltd under the name Suvega. In the UK Raleigh manufactured Mobylettes under licence from Motobecane as the “RM” series from 1960 until 1971. In the late 1960s these “Raleigh” mopeds accounted for 38% of UK moped sales. American retailer Montgomery Ward imported Motobecane mopeds and sold them via their catalog under the Riverside captive import brand. In 1974 Motobecane purchased Velo Solex.

Motobecane America: From 1974 to 1980 Motobecane America, Ltd was the US importer-distributor for Motobecane mopeds.

Dimoby: In the 1950’s, Motobecane pioneered the dual action clutch system, where one clutch makes the engine start when the rear wheel speed becomes fast enough, and the other clutch makes the bike move forward when the engine speed becomes high enough. They called this dual system “Dimoby”. It means “one speed dual auto clutch”. What’s confusing is the variator models (two speed, dual auto clutch) were not called Dimoby.

1984 logo

MBK: From Wikipedia: 1981, the original Motobécane filed for bankruptcy and was purchased by Yamaha Motor Co. Ltd. and reformed in 1984 as MBK Industrie. After being acquired by Yamaha, MBK began producing scooters but continued producing mopeds, becoming a force in French moped racing.

1990 logo

 

2000 MBK Club

In 1989 Yamaha had acquired 99% ownership of MBK. MBK produced mopeds called Mobylette until 1997. Then MBK mopeds were called Club until 2002. After that MBK only produced scooters.

Motobecane USA: In about 1986 Motobecane USA purchased the Motobecane name and 1970 logo. They import a wide range of bicycles from Taiwan manufactured by Kinesis Industry Co. Ltd. under the Motobécane trademark.

 

World Leader: Motobecane produced 14 million Mobylette mopeds for 50 years! They had a model line for every major country in Europe and on most of the Earth. The USA portion is less than 10%. In the late 1970’s during the moped “boom”, in total bikes sold, Motobecane was #1 in the world, Peugeot was #2 and Puch was #3. 

MCF: Many more Motobecane mopeds and motorcycles can be found in  Motobecane Club of France. Much credit is due to the MCF for their beautiful extensive collection of quality images of vintage sales brochures, and PDF files of vintage parts manuals.

 

 


♥Laura♥ Menu

January 9, 2021

  Select:  

M48 Engine

M48 Parts for Sale

M56 engine

M56 Parts for Sale

’72-75 M48 Parts List and Service Manual

 

 

 

 

 

 

 

 

 

 

 

 


Laura header

Welcome. Laura engines are made in Holland (now The Netherlands).

M48  The Laura M48 is used on 1976-80 Batavus and ROG mopeds in the US. In Europe and Canada the M48 is also on Solo, and early 1971-73 Tomos, and others.

M54  In Europe and Canada, the 1973-77 Laura M54 is on Solex Tenor and others. The Laura M54 is basically an M56 top end (piston, cylinder, and head) on an M48 bottom end.

M56  The Laura M56 is used on 1978-80 Batavus mopeds in the US, and others in Europe. After 1980 it was re-made in Korea by Daelim Motor Corp. for the brand known as Trac (made by Kia) in the US. The M56 remake was on 1982-86 Trac Clipper, Eagle, and Hawk models. The M56 remake engine is 99% the same.

 

Laura M48 Service Manual p16

This beautiful technical illustration, in the tradition of the Dutch masters, is by Stijn Hoogenbos.

 

 

 

 

 

 


Trac Models

January 9, 2021

Contents:   1. 1982-84 Trac   M56 engine, pedal start Clipper, Eagle, Hawk, Magura controls

Contents:   2. 1984-86 Trac   M56 engine, pedal start Clipper, Eagle, Hawk, Domino controls

Contents:   3. 1986-90 Trac DP50 engine, pedal start Clipper, Olympic, Sprint or Hawk, Blitz

Contents:   4. 1984-90 Trac DM50 engine,   kick start Escot, Liberty, Liberty LS, Image, Metro

 


1. 1982-84 with M56 engine

 

1982-84 Trac mopeds are made in Korea by Kia Motorcycle Company, Ltd. The engine, made in Korea by Daelim Motor Co. (DMC), is a remake of a 1978-80 Laura M56 engine originally made in Holland and used on Batavus mopeds.

Some of the components are European, and some are Korean. This matters for parts compatibility. The spoke wheels, brakes, speedometer, shocks, forks, fenders and seat are Korean or Asian. European things are CEV (Italian) lights and switches, Bosch (German) magneto, Magura (German) controls, Grimeca (Italian) mag wheels, Encarwi (Dutch) carburetor, and the Laura (Dutch) M56 remake engine and exhaust.

  seat: xx solo xxXx  solo xXxx   solo xxXxx   long  xXxx   long xxXxx   long  xXxx  long
wheels: spoke xXx  mags xXx   spoke xXxx   mags  xXx   spoke xxxx   mags  xXx  spoke

1982   Clipper   Eagle I dlx   Eagle I std   Eagle II dlx   Eagle II std   Hawk dlx   Hawk std

1983   Clipper   Eagle I dlx   Eagle I std   Eagle II dlx   Eagle II std   Hawk dlx   Hawk std

1984   Clipper   Eagle I dlx   Eagle I std   Eagle II dlx   Eagle II std   Hawk dlx   Hawk std

In Trac parts manuals “standard” or “deluxe” refers to the wheels, on Eagle and Hawk.

In Trac parts manuals “I” or “II” refers to the seat, solo or long, on Eagle. Most are Eagle II (long seat).

 

1983 Trac Hawk

1983 Trac Hawk deluxe

1984 Trac Sprint

1984 Trac Hawk standard

Remote gas valve

Hawk weight 120 lbs

top gas tank 1.6 gal

 

 

 

 

 

 

1983 Trac Eagle

1983 Trac Eagle II standard

1984 Trac Eagle

1984 Eagle II standard

14×1 side mount

Eagle weight 100 lbs

in-frame gas tank 1.2 gal

 

 

 

 

 

 

1983 Trac Clipper

1984 Trac Clipper

Remote gas valve

Clipper weight 115 lbs

rear gas tank 1.0 gal

 

 

 

 

 

 

 

Trac M56 Engine

Trac M56 Engine

All models: Laura M56 engine, Daelim re-make

The original Dutch-made Laura M56 engine was on 1978-80 Batavus Regency and Regency HS. 

 

 

 

 

 

 

 

 

 

 


2. 1984-1986 with M56 engine

1985 Trac Clipper

1985 Trac Clipper

1984-86 Trac mopeds are mostly the same as 1982-84, except for:

1) the controls are 1980’s Domino black, instead of 1970’s Magura silver

2) the cables are different for the Domino controls

3) the switches are integrated instead of separate clamp-on.

4) the wiring is different for the new integrated (built-in) switches

1984-86 Trac Hawk (dlx), Eagle II (std), Clipper

 

 

 

 

 

 

  seat: xx solo xxXx  solo xXxx   solo xxXxx   long  xXxx   long xxXxx   long  xXxx  long
wheels: spoke xXx  mags xXx   spoke xXxx   mags  xXx   spoke xxxx   mags  xXx  spoke

1984   Clipper   Eagle I dlx   Eagle I std   Eagle II dlx   Eagle II std   Hawk dlx   Hawk std

1985   Clipper   Eagle I dlx   Eagle I std   Eagle II dlx   Eagle II std   Hawk dlx   Hawk std

1986   Clipper   Eagle I dlx   Eagle I std   Eagle II dlx   Eagle II std   Hawk dlx   Hawk std

 

 

 


1986 Trac new mopeds with DP50 engines.
All have a small left lower lever for starting.
Later years did not have a starter lever.

3. 1986-1990 with DP50 engine

Since 1984 Trac made the Escot and Image “no-peds” with the Daelim DM50 2-speed automatic engine. It was proven to be good. In 1986 Trac introduced a pedal version Daelim DP50 1-speed automatic for their models Clipper and Hawk. Both DM50 and DP50 had oil injection, where you don’t have to mix oil with the gas. The older M56 engine models needed 50:1 premix oil and gas.

The DP50 engine replaced the 1982-86 Laura M56 Daelim remake engine. During 1986 both engine types were sold, as not all models and colors changed at once. 

In late 1986 or early 1987, the Hawk was renamed Sprint.

1987 Trac Sprint moped

1987 Trac Sprint, no start lever

 

 

1987 Trac Clipper

1987 Trac Clipper, no start lever

1986 Trac Clipper

1986 Trac Clipper

 

 

 

 

 

 

 

 

In 1986 the Olympic, and kick version Liberty, replaced the Eagle. The Olympic was all Korean or Asian made. So most of the parts are different from the other models. The brakes were bigger, and the fork improved, true hydraulic with oil dampening, for a smoother ride.

Info Trac 2

Info Trac 2

Trac Olympic

1986-90 Trac Olympic

Info Trac Olympic Specs

1986-90 Olympic Specs

 

 

 

 

 

 

 

 

 

Daelim DP50 info sheet

 

DP50 upgrades: In 1987 two things were improved.

1) The change lever E13-9 was upgraded to a cable-less type. The start cable and start lever below the left handlebar were eliminated.

More on this later …

2) The gear set E7B-3 and E8B-13 was upgraded. Gear E7B-3 has a rounded square center hole. The four engage balls move inward (to disengage the motor for easy pedaling) and outward (to engage the motor) into the four corners of the square hole. These gears crack at one of the corners, when the engage process is not done gently. The upgraded gear set has 3? more teeth on the E7B-3 gear and 3 less on the mate gear E8B-13. More teeth made the E7B-3 gear thicker at the four corners where it was cracking at.

Driveshaft gear E7B-3 changed from #13009 (24T) to #18750 (27T?).

Idleshaft gear E8B-13 changed from #13019 (23T) to #18751 (20T?).

More on this later …

 

 

In 1988 the Blitz came out. It was an Olympic with a solo seat and luggage rack. 

Trac Blitz

1988-90 Trac Blitz

Trac Blitz specs

1988-90 Blitz specs

  seat: xx solo xxx  long xx   long  xxx  solo
wheels: spoke xx spoke x    mags  xx spoke

1986   Clipper    Olympic     Hawk

1987   Clipper    Olympic     Sprint

1988   Clipper    Olympic     Sprint  x Blitz

1989   Clipper    Olympic     Sprint  x Blitz

 

 


4. 1984-1990 with DM50 engine

 

1984-89 Trac Image, Liberty, Liberty ES (electric start), Escot

 

 

 

 

 

 

 

 

1984 Trac Image

1984 Trac Image

1984 Trac Escot

1984 Trac Escot

  seat: xx solo xx  solo xx   long  xxx  solo
wheels: spoke x spoke x    mags  xx spoke

1984 x  Escot  x Liberty xx Image

1985 x  Escot  x Liberty xx Image

1986 x  Escot  x Liberty xx Image x Liberty LS

1987 x  Escot  x Liberty xx Image x Liberty LS

1988 x  Escot  x Liberty xx Image x Liberty LS

1989 x  Escot  x Liberty xx Image  xx Metro

Trac Metro

1989-90 Trac Metro

Trac Metro Specs

1989-90 Metro Specs

’85? Daelim Handy II (Korea model)
is like a ’85 Trac Liberty (US model)

 

 

 

 

 

 

 

 


1987-1990 Trac DH100

DH100 Super Hawk

Trac DH100 Super Hawk

 

 

 

 

 

 

 

 


♥Trac♥ Menu

January 9, 2021

made in Korea

Select which section: 

Trac Models      Non-engine Parts

Laura M56 Engine Parts 

Daelim DM50/DP50 Engine Parts

 

 

 


History

In 1981 Trac International Corporation 2546 NE Expressway, Atlanta GA 30345 envisioned a US-model moped made out of Korean, European and American made parts. The Laura company in Holland had just sold the production rights and equipment-tooling for the M56 engine to Daelim Motor Corporation (DMC) in Korea. DMC produced the Laura M56 (1-speed automatic) remake engine, Kia Motorcycle Company produced the frame and chassis parts, Magura (Germany) made the controls, Bosch (Germany) made the magneto, CEV (Italy) made the lights and electrical. For the “snowflake”mag wheel Eagle model, Grimeca (Italy) made the wheels. The plastic side covers (floorboards) were produced in the USA. That allowed Trac to put an American flag sticker on the bike. Production began in 1982. 

In 1984 Trac added new models made entirely by Daelim. At first they had a kick start Daelim DM50 2-speed automatic engine.

In 1986 Trac added pedal start models with Daelim DP50 1-speed engines. The components were all Korean made except the Domino (Italy) controls. After 1986 the Kia-made models with M56 engines were discontinued.

Trac non-US models

There were no Trac-branded bikes sold outside of the US, but there were many Daelim mopeds and motorcycles sold and used in Korea.

’83-90? Daelim Handy II (Korea model)

’86-90 Trac Olympic (US model)

The Daelim-made US models branded as Trac were already being produced for the Korean market, and perhaps elsewhere, branded as Daelim. At right is a 80’s Daelim Handy II, mostly the same as a US model Trac Liberty. At left is a ’86-90 Trac Olympic, pedal version of Liberty. You can see it’s mostly the same as Daelim Handy.

 

The Trac Olympic was named after the 1988 summer Olympics in Seoul, South Korea.

 

 

Trac Parts Manuals

 

1982 Trac Eagle parts manual

Part numbers are Honda format, where the model code is the middle 3 digits.

Format is xxxxx-xxxxx for hardware, and xxxxx-M56-xxxx for other parts.

The M56 model code is printed on some of the actual parts, like cables.

 

 


1983 Trac Clipper Eagle Hawk “yellow book” parts manual

Same Daelim part number format. Eagle parts are model code M56.

Parts specific to Hawk and Clipper are model code MT1 and MT2.

Alternate part numbers were in use. They were the yellow book diagram number, dash, and item number. For example part number E2-11 is diagram E2 (Engine 2) item 11, or F12-33 is Frame 12 item 33. This was easy, but became confusing later when the diagrams changed.

 

 


1984 Trac Clipper Eagle Hawk parts manual updates

This stack of sheets replaced some of the yellow book pages.

Both text and illustration pages contain corrections.

 

 

 


in blue notebook

1985 Trac Clipper Eagle Hawk “blue notebook” parts manual

These sheets were in the back of the 1986 dealer Parts List blue notebook.

They had the yellow book illustrations with new Trac 5-digit part numbers.

So there were 3 sets of part numbers in use, Daelim, diagram, and Trac.

 

 

 

 


in blue notebook

1986 Trac Clipper Olympic Hawk Sprint Escot Liberty Image

This was the main parts manual in the 1986 dealer Parts List blue notebook.

It has both Daelim and Trac part numbers.

There are several model codes for Daelim engine parts 002, 005, DKM, HD2, HS1.

 

 

 


in blue notebook

1986 Trac DH100 parts manual

This was in the blue 1986 dealer Parts List blue notebook.

It has both Daelim and Trac part numbers.

There are several model codes for DH100 engine parts 028, 105, others.

This motor interchanges with 70’s-80’s Honda 90.