magnetos
with Ø80 flywheel and Ø80 base plate
Contents:
1. Magnetos with Parts Specified
2. Parts for Sale
1. Magnetos
Bosch 0212-005-007 superseded by 0212 005 024
Hercules (Euro) ‘65-75 Sachs 504/1A, 1ADK, 1ANL, 1B, 1BS
2-wire 2-coil anticlockwise 6V 17W no brake light, int. ign. ground
# qty Sachs # Bosch part # description
01 1 0000 000 000 0212 005 007 magneto assembly
02 1 0283 114 001 2207 031 ??? stator assembly
03 1 0265 003 000 0000 000 000 rubber coil boot
04 1 0283 115 004 0000 000 000 flywheel says 0212 005 007
05 1 0644 011 000 0000 000 000 spring washer M8
06 1 2842 001 000 0000 000 000 flywheel nut M8 x 1.0
07 1 0260 121 001 0000 000 000 insulating hose
08 1 0965 133 001 0000 000 000 ignition cable-wire
09 1 0265 109 100 0000 000 000 rubber plug cap boot
10 1 0265 100 100 0000 000 000 spark plug cap Merit
14 1 0000 000 000 2207 031 000 stator plate bare (use #2)
15 2 0244 108 000 0000 000 000 washer 4.1 x 9 x 1.2
16 2 0240 106 100 0000 000 000 oval head screw M4 x 14
17 1 0265 052 003 1237 330 035 condenser, short solder type
18 1 2865 004 000 0000 000 000 condenser-to-points wire
19 1 2865 008 000 2201 005 007 lubricating felt
20 1 0645 101 001 0000 000 000 spring washer Ø12 convex side inward
21 1 0223 001 001 0000 000 000 points cam ring
22 5 0245 023 000 0000 000 000 lock washer M4
23 1 2840 012 000 0000 000 000 points screw fillister head M4
24 1 0283 116 000 2207 013 004 points, early type without wire
25 1 0299 059 007 0000 000 000 engine stop wire black
26 1 0299 059 009 0000 000 000 lighting wire yellow
27 1 0265 154 001 1214 210 ??? generator armature 17W
28 1 0265 153 000 2204 211 ??? ignition armature-transformer
29 4 0240 105 000 0000 000 000 coil screw fillister head M4 x 22
This flywheel has a separate points cam. The points are the early no-post type. The points pivot post is screwed into the stator base plate. Unscrew it to make the normal points fit.
Bosch 0212-005-011
Solo (Euro) Solo 236/237/254/255 engines
2-wire 2-coil clockwise 6V 17W no brake light, int. ign. ground
# qty Sachs # Bosch part # same illustration
28 1 0265 153 000 2204 211 ??? ignition armature-transformer
27 1 0265 154 00? 1214 210 ??? generator armature 17W
Bosch 0212-005-015
Indian MM5A Morini S5K2 engine
2-wire 2-coil clockwise 6V 18W no brake light, int. ign. ground
# qty Sachs # Bosch part # same illustration
28 1 0265 153 000 2204 211 ??? ignition armature-transformer
27 1 0265 154 00? 1214 210 ??? generator armature 18W
Bosch 0212-005-020
NVT (Euro) Morini MO-1 engine
Chiorda Commandos ’74 (Euro) Morini 4M
2-wire 2-coil anticlockwise 6V 17W no brake light, int. ign. ground
# qty Sachs # Bosch part # same illustration
28 1 0265 153 00? 2204 211 ??? ignition armature-transformer
27 1 0265 154 00? 1214 210 ??? generator armature 17W
Bosch 0212-005-021
Indian MM5A Morini S5K2 engine
Italjet Packaway Morini MO1?? engine
Malaguti Ronchino Morini S5T engine
2-wire 2-coil clockwise 6V 17W no brake light, int. ign. ground
# qty Sachs # Bosch part # same illustration
28 1 0265 153 000 2204 211 ??? ignition armature-transformer
27 1 0265 154 00? 1214 210 ??? generator armature 17W
This has same points and screw-post condenser as 0212-010-xxx types.
Bosch 0212-005-022
Casal Casal M140 engine
Garelli Eureka (Euro) Garelli H1 engine
2-wire 2-coil anticlockwise 6V 18W no brake light, int. ign. ground
# qty Sachs # Bosch part # same illustration
28 1 0265 153 000 2204 211 ??? ignition armature-transformer
27 1 0265 154 00? 1214 210 ??? generator armature 17W
Bosch 0212-005-024 replaces 0212 005 007
Hercules, others Sachs 504/1A, 1B engines
3-wire 2-coil anticlockwise 6V 18/5W internal ignition ground
# qty Sachs # Bosch part # description
01 1 0000 000 000 0212 005 024 magneto assembly
02 1 0283 114 004 2207 031 132 stator assembly
03 1 0265 003 000 0000 000 000 rubber cap-boot
04 1 0283 115 004 0000 000 000 flywheel
05 1 0644 011 000 0000 000 000 spring washer M8
06 1 2842 001 000 0000 000 000 hex nut M8 x 1.0
07 1 0260 121 001 0000 000 000 insulating hose
08 1 0965 133 001 0000 000 000 ignition cable-wire
09 1 0265 109 100 0000 000 000 rubber cap-boot
10 1 0265 100 100 0000 000 000 spark plug cap Merit
14 1 0000 000 000 2207 031 000 stator plate bare (use #2)
15 2 0244 108 000 0000 000 000 washer 4.1 x 9 x 1.2
16 2 0240 106 100 0000 000 000 plate screw oval head M4 x 14
17 1 0265 052 007 2207 330 041 condenser with screw post
19 1 2865 008 000 2201 005 007 lubricating felt
22 5 0245 023 000 0000 000 000 spring ring M4
23 1 2840 012 000 0000 000 000 points screw fillister head M4 x 10
24 1 0283 116 001 2207 013 005 points, with wire and eyelet
25 1 0299 059 007 0000 000 000 engine stop wire
26 1 0299 059 009 0000 000 000 lighting wire (yellow) for 15W head, 3W tail
26 1 0299 059 016 0000 000 000 brake light wire (gray) for 5W stop light
27 1 0265 154 004 1214 210 381 lighting generator armature 2-wire 18/5W
28 1 0265 153 001 2204 211 051 ignition armature-transformer
29 2 2840 002 002 0000 000 000 upper coil screw fillister head M4 x 20
30 2 0240 105 000 0000 000 000 lower coil screw fillister head M4 x 22
Bosch 0212-005-027
Italjet JC5C, M5C, M5D Minarelli G1-KS, G1R-KS engines
2-wire 2-coil clockwise 6V 17W no brake light, internal ignition ground
# qty Sachs # Bosch part # same illustration
02 1 0000 000 000 2207 031 146 stator assembly
28 1 0265 153 001 2204 211 051 ignition armature-transformer
27 1 0265 154 003 1214 210 ??? generator lighting armature 17W
These are 50cc kids off-road mini-cycles, with no lights. But there is a lights coil.
Bosch 0212-008-002
Hercules 74-75 P-1 early US models 20mph Sachs 504/1BS
3-wire 2-coil anticlockwise 6V 15-3/5W internal ignition ground
# qty Sachs # Bosch part # description
02 1 0283 114 003 2207 031 ??? stator assembly
03 1 0265 003 000 0000 000 000 rubber cap-boot
04 1 0283 115 004 0000 000 000 flywheel
05 1 0644 011 000 0000 000 000 spring washer M8
06 1 2842 001 000 0000 000 000 hex nut M8 x 1.0
07 1 0260 121 001 0000 000 000 insulating hose
08 1 0965 133 001 0000 000 000 ignition cable-wire
09 1 0265 109 100 0000 000 000 rubber cap-boot
10 1 0265 100 100 0000 000 000 spark plug cap Merit
14 1 0000 000 000 2207 031 000 stator plate bare (use #2)
15 2 0244 108 000 0000 000 000 plate screw washer 4.1 x 9 x 1.2
16 2 0240 106 100 0000 000 000 plate screw oval head M4 x 14
17 1 0265 052 006 2207 330 041 condenser M32 with screw post
19 1 2865 008 000 2201 005 007 lubricating felt
22 5 0245 023 000 0000 000 000 spring ring (lock washer) M4
23 1 2840 012 000 0000 000 000 points screw fillister head M4 x 10
24 1 0283 116 001 2207 013 005 points M31 with wire and eyelet
25 1 0299 059 007 0000 000 000 engine stop wire black
26 1 0299 059 009 0000 000 000 lighting wire yellow for 15W head, 3W tail light
26 1 0299 059 016 0000 000 000 brake light wire gray for 5W stop light
27 1 0265 154 004 1214 210 381 lighting generator armature 2-wire 18/5W
28 1 0265 153 001 2204 211 051 ignition armature-transformer
29 2 2840 002 002 0000 000 000 upper coil screw fillister head M4 x 20
30 2 0240 105 000 0000 000 000 lower coil screw fillister head M4 x 22
Bosch 0212-009-001
Morini engine
3-wire? 2-coil?
# qty Sachs # Bosch part # same illustration
27 1 0265 154 004 1214 210 381 lighting generator armature 2-wire 18/5W
28 1 0265 153 001 2204 211 051 ignition armature-transformer
Bosch 0212-010-001
Sparta, Kynast ‘76-80 US models Sachs 504/1A, 1B, 1D engine
Hercules ‘76-80 US models Sachs 504/1A, 1B, 1D engines
4-wire 3-coil anticlockwise 6V 27/10W internal ignition ground
# qty Sachs # Bosch part # description
01 1 0283 114 003 2207 031 160 stator assembly
1a 1 0000 000 000 2207 031 000 base plate Ø80 bare
02 1 0283 115 005 0000 000 000 flywheel says 0212-010-001
03 2 0244 108 000 0000 000 000 plate screw washer 4.1 x 9 x 1.2
04 2 0240 106 100 0000 000 000 plate screw oval head M4 x 14
05 1 0283 109 000 0212 940 008 ignition transformer (spark coil)
06 1 0265 150 000 1230 522 011 protective cap for spark plug wire
07 2 0265 151 000 2200 520 002 protective cap for wires
08 1 0265 152 000 0000 000 000 cable terminal
09 1 0665 016 101 0000 000 000 ignition cable (spark plug wire)
10 1 0265 109 100 0000 000 000 rubber cap-boot
11 1 0265 100 100 0000 000 000 spark plug cap Merit
14 1 0265 154 005 1214 210 459 ignition armature
15 2 0247 106 002 0000 000 000 bush (spacer tube) Ø8 x 8
16 1 0265 154 006 1214 210 462 generator armature 10W
17 1 0265 154 007 1214 210 463 generator armature 27W
18 5 0245 023 000 0000 000 000 spring ring (lock washer) M4
19 2 0240 122 000 0000 000 000 upper coil screw fillister head M4 x 28
20 2 0240 105 000 0000 000 000 lower coil screw fillister head M4 x 22
21 1 2840 012 000 0000 000 000 points screw fillister head M4 x 10
22 1 0283 116 001 2207 013 005 contact breaker assy (points)
23 1 0299 059 009 0000 000 000 lighting wire yellow
24 1 0299 059 021 0000 000 000 brake lighting wire green
25 1 0965 108 013 0000 000 000 brake lighting ground green & black
26 1 0965 108 001 0000 000 000 ignition wire blue
27 1 2865 008 000 2201 005 007 lubricating felt
28 1 0265 052 007 2207 330 041 condenser with screw post
Sachs 504 stators are 4-wire, 3-coil. Top rear coils is ignition (blue wire). Top front is brake light (green wire and green/black wire). Bottom coil is lights (yellow wire). The ignition and light coils are grounded internally. The brake light coil has an external ground. Because of the internal ground on the ignition source coil, the points continuity cannot be checked unless the source coil is disconnected. Bosch has provided a condenser with a screw-on nut with detachable eyelet connector wires, for testing the points for continuity. Otherwise, the ohms of the coil is almost the same as the ohms of the points. See Service/Electrical/Wiring Diagrams/Sparta Foxi for more Sparta wiring info.
Bosch 0212-010-002
Kreidler ’77-80 MP9 from #2409541 US models Kreidler 2-sp
3-wire 3-coil clockwise 6V 27/10W internal ignition ground
# qty Kreidler# Bosch part # same illustration
00 1 215.02.83 0212 010 002 magneto assembly
01 1 008.19.33 2207 031 161 stator assembly
1a 1 008.19.32 2207 031 000 base plate Ø80 bare
14 1 008.19.34 1214 210 459 ignition armature
17 1 008.19.36 1214 210 463 generator armature 27W
16 1 008.19.35 1214 210 450 generator armature 10W 1-wire
This Bosch 2207 031 161 Kreidler stator assembly is the same as a Bosch 2207 031 160 Sachs 504 stator, except for the 1-wire brake light coil. But the flywheel is very different.
Use a 2-wire brake light coil for a Sachs 504, as a substitute for a 1-wire Kreidler type. The additional green/black wire must be grounded to the frame. Because there were 10 times more Sachs 504’s sold in late 1970’s California than Kreidlers, the coils for Sachs are not as scarce.
Bosch 0212-010-003
Malaguti 1980 Commuter US models Morini M1
Italjet ’79-80 Packaway US models Morini M1
3-wire 2-coil anticlockwise 6V 27/15W external ignition ground
# qty MMI# Bosch part # description
000 1 29-0045B 0212 010 003 magneto assembly
094 1 000M-26B 0000 000 000 flywheel
095 1 000M-45B 2207 031 ??? stator assembly
096 1 000M-44B 2207 031 000 base plate bare
097 1 0000M-30 1214 210 461 generator armature 27W (yellow)
098 1 0000M-33 1214 210 460 ignition armature (blue & blu/blk)
102 5 0000M-16 0000 000 000 serrated washer
103 4 0000M-25 0000 000 000 coil screw fillister head M4 x 22
104 1 0000M-31 2207 013 005 points with wire and eyelet
105 1 0000M-32 2207 330 041 condenser with screw post
108 1 0000M-15 0000 000 000 points screw M4 x 10
109 1 00000000 0000 000 000 condenser cover cap
110 1 00000000 0000 000 000 condenser nut M3
111 1 0000M-37 2201 005 007 lubrication felt
112 2 00000000 0000 000 000 plate screw & washer M4 x 12
113 1 00000000 0000 000 000 flywheel plain washer M8
114 1 00000000 0000 000 000 flywheel serrated washer M8
115 1 00000000 0000 000 000 flywheel nut M8-1.00
172 2 00000000 2200 522 002 rubber boot for coil wire
173 1 00000000 1230 522 011 rubber boot for spark plug wire
174 1 00 H-79A 0212 940 008 ignition coil (external transformer)
Bosch 0212-010-004
Batavus ’78-80 US models Laura M56 engine
Trac ’82-85 US models Laura M56 Daelim remake
3-wire 2-coil clockwise 6V 27/15W external ignition ground
# qty Laura # Bosch part # same illustration
000 1 00 00 00 0212 010 004 magneto assembly
094 1 56 18 41 0000 000 000 flywheel
095 1 56 18 42 2207 031 164 stator assembly
096 1 00 00 00 2207 031 000 base plate Ø80 bare
098 1 56 18 45 1214 210 460 ignition armature (blue & blu/blk)
097 1 56 18 49 1214 210 461 generator armature 27W (yellow)
104 1 56 18 26 2207 013 005 points with wire and eyelet
105 1 56 18 30 2207 330 041 condenser with screw post
Bosch 0212-010-005
Safari ’87 MZV US models Minarelli V1-H engine (shown)
Motomarina ’85-88 Raven (some) US models Min. V1-L
Cimatti ’75-76 Chic US models Minarelli V1 engine
Carabela ’75-76 (some) US models Minarelli V1 engine
3-wire 2-coil clockwise 6V 27/15W external ignition ground
# qty MMI# Bosch part # description xx same illustration
000 1 0000 0212 010 005 magneto assembly
095 1 0000 2207 031 165 stator assembly
096 1 M-44B 2207 031 000 base plate Ø80 bare
098 1 M-33 1214 210 465 ignition armature (blue & blu/blk)
097 1 M-30 1214 210 467 generator armature 27W (yellow)
104 1 M-31 2207 013 005 points with wire and eyelet
105 1 M-32 2207 330 041 condenser with screw post
Bosch 0212-010-???
Kreidler ’76 MP9 to #2409540 US models Kreidler 2-sp
3-wire 2-coil clockwise 6V 27/15W external ignition ground
# qty Kreidler# Bosch part # same illustration
000 1 215.02.89 0212 010 ??? magneto assembly
095 1 008.19.53 2207 031 165 stator assembly
096 1 008.19.32 2207 031 000 base plate Ø80 bare
098 1 008.19.54 1214 210 465 ignition armature (blue & blu/blk)
097 1 008.19.55 1214 210 467 generator armature 27W (yellow)
Bosch 0212-010-009
Kreidler ’78-80 w/turn signals US models Kreidler 2-spd
4-wire 3-coil clockwise 6V 32/10W internal ignition ground
# qty Kreidler# Bosch part # see illustration for 001
00 1 215.02.90 0212 010 009 magneto assembly
01 1 000.00.00 2207 031 160 stator assembly
1a 1 008.19.32 2207 031 000 base plate Ø80 bare
14 1 008.19.34 1214 210 459 ignition armature 1-wire
17 1 008.19.36 1214 210 463 generator armature 27W 1-wire
16 1 008.19.?? 1214 210 462 generator armature 10W 2-wire
This 009 flywheel is the same as the more common 002. The lighting coils are different. The lights coil has more windings, and the brake light coil has two wires, green and green/black, instead of just one green wire. This provided power for recharging the turn signal battery without dimming the other lights. Read more in Wirings Gallery, scroll down to “K” Kreidler.
This 2-wire 10W generator armature 1214 210 462 is physically the same as a 2-wire one 1214 210 450, and can be a substitute. When changing from 1 to 2 wires, the additional green/black wire must be grounded to the frame.
2. Parts for Sale
Price colors: new, used. N/A or none means not available.
Flywheel Nut $2.00 nut M8-1.0, hex 13 (most)
Flywheel Puller $17.0 puller M22-1.50 thread
Bosch# 00000 Magnetos (∅80 rotor and ∅80 stator)
Bosch# 00 wires coils price internal ignition ground
0212 005 007 2 2 none Sachs superseded to 0212-005-024
0212 005 024 2 2 none Sachs internal transformer
0212 008 002 2 2 none Sachs internal transformer
0212 010 001 4 3 $180 Sachs-Sparta
0212 010 002 3 3 none Kreidler 215.02.83
Bosch# 00 wires coils price external ignition ground
0212 010 003 3 2 none Morini 29-0045B
0212 010 004 3 2 $210 Laura 56 18 ??
0212 010 005 3 2 $230 Minarelli 5360
Bosch# 00000 Points, compact type, aftermarket
2207 013 004 $11.0 points M31A no wire
2207 013 005 $15.0 points M31 with wire
2207 013 004
early no-wire
2207 013 005
late with wire
Bosch# 00000 Condensers (capacitors) aftermarket
1237 330 035 $15.0 condenser M32A ∅18 x 21 solder type
2217 330 041 none superseded to 2217 330 050
2217 330 050 $15.0 condenser M32 ∅18 x 21 screw post type
1237 330 035
2207 330 050
Eyelet Connectors (ring terminals)
60¢ each #8 hole, uninsulated, at left
50¢ each #6 hole, insulated, at middle
80¢ each #6 hole, uninsulated, at right
Condenser: 1950’s-60’s had solder type condensers and no-wire points. The points-to-condenser wire was sold separately. 1970’s-80’s had screw post type condensers and with-wire points. No more soldering. A solder-type condenser can be replaced with a screw post type by adding eyelet connectors to the three wire ends. The three wires that go to the condenser are from the points, from the source coil, and from the spark coil.
Bosch# 00000 Flywheels (rotors) 80 mm inner diameter
Bosch# 00000 price for Sachs 504 00 Sachs#
220? 254 ??? $140 for 0212 005 024 0283 115 004
220? 254 ??? same for 0212 008 002 0283 115 004
220? 254 ??? 0$80 for 0212 010 001 0283 115 005 #2 below
220? 254 ??? 0$60 for 0212 010 001 0283 115 005 #5 below
220? 254 ??? $150 for 0212 010 001 0283 115 005 #10 below
Bosch# 00000 price for other engines
220? 254 ??? $140 for 0212 010 002 Kreidler
220? 254 ??? none for 0212 010 003 Morini M26B
220? 254 ??? $110 for 0212 010 004 Laura 56 18 41
220? 254 ??? $130 for 0212 010 005 Minarelli
0212 010 001 flywheels: Several individually numbered Bosch magneto flywheels for Sachs 504 engines are offered for sale below. The focus is on the condition of the surface of the points cam. All of the flywheels are otherwise straight and with a good woodruff key groove. The flywheel rotates counter clockwise, viewed from it’s outer facing side. Two views, 180 degrees apart, of each flywheel are shown below. The “A” side is the upwards ramp that opens the points. This is where the most wear occurs, and where the most smoothness and precision are needed, or else the points rubbing block wears down prematurely. The “B” side shows most of the key groove. Any rust has not been cleaned off yet, but is not a problem, other than rust on the outside surface of the points cam.
Flywheels 1, 3, 4, 6, 7, 8, 9 have been sold.
Flywheel 2: The cam has been cleaned. Never mind the orange rust. The cam surface is all good on the outboard side of the points rubbing block lane. But it has some pitting near the top of the up ramp on the inboard side of the lane.
Flywheel 5: It has not been cleaned yet. Looks like it would clean up good, with steel wool, then emery cloth(s) and polishing. Side A shows pits in the middle of the plateau. So the whole cam has to be sanded down evenly, then polished smooth.
Flywheel 10: Not shown, new and fresh.
Bosch# 00000 Stator base plate ∅80 outer diameter 2-slot
2207 031 000 $40.0 Minarelli M-44B bare, 2-screw
The first 7 digits of the part number 2207 031 000 are molded into all plates. When the points, condenser and coils are added the last 3 digits are stamped on. The first 7 digits identify the stator base plate, and the last 3 digits identify the stator assembly.
Bosch# 00000 Stators 80 o.d. for 80 i.d. flywheel
Bosch# 00 wires coils price internal ignition ground
2207 031 ??? 2 2 none for 0212 005 007 Sachs 0283 114 001
2207 031 ??? 2 2 none for 0212 008 002 Sachs 0283 114 003
2207 031 132 2 2 none for 0212 005 024 Sachs 0283 114 004
2207 031 160 4 3 $130 for 0212 010 001 Sachs 0283 114 005
2207 031 161 3 3 $170 for 0212 010 002 Kreidler 81933 use 160
Bosch# 00 wires coils price external ignition ground
2207 031 ??? 3 2 none for 0212 010 003 Morini M-45B use 164
2207 031 164 3 2 $150 for 0212 010 004 Laura 56 18 42
2207 031 165 3 2 $170 for 0212 010 005 Minarelli use 164
2207 031 160 stators available are #1,2,3 and 5.
These all have no connectors on the wire ends. They attach to a screw-terminal strip, instead of plugging in.
These have good wires. But some cost $10-$20 less, because the wires are cut or damaged.
Points are not worn out. They are cleaned, prepared and tested. Condenser is good, as are coils and wires.
Bosch# 00000 Ignition armatures (source coils) 47 hole spacing
1214 210 459 $80 Sachs 0265 154 005 1-wire
1214 210 460 $90 Morini M-33 2-wire
1214-210-459
1214-210-460
Bosch# 00000 Lighting armatures (source coils) 47 hole spacing
1214 210 ??? none Sachs 0265 154 001 17W 1-wire
1214 210 381 none Sachs 0265 154 004 18/5W 2-wire
1214 210 450 none Kreidler 008.19.35 10W 1-wire use 1214 210 462
1214 210 461 $65.0 Morini M-30 27W 1-wire thicker windings
1214 210 462 $50.0 Sachs 0265 154 006 10W 2-wire
1214 210 463 $45.0 Sachs 0265 154 007 27W 1-wire thinner windings
1214-210-461
1214-210-462
1214-210-463
Bosch# 00000 Armature-Transformers (spark coils) 47 holes
2204 211 051 $45.0 Sachs 0265 153 000 generic
Bosch# 00000 Points Screw
1213 429 ??? $2.50 Sachs 2840 012 000 M4 x 8 phillips-small
Bosch# 00000 Coil Screws for ∅80 magnetos
1213 429 ??? $0.60 Sachs 2840 002 002 M4 x 20 phillips
1213 429 ??? none Sachs 0240 105 000 M4 x 22 phillips use 23
1213 429 ??? $0.50 M4 x 23 slot
1213 429 ??? $0.60 Sachs 0240 122 000 M4 x 28 phillips
Bosch# 00000 Bushings (spacer tubes) for ∅80 magnetos
0000 000 000 $2.00 Sachs 0247 106 002 bush (spacer tube) Ø8 x 8