Carburetor and Air Filter parts

September 25, 2011

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Part # # ←picture#………Description Price Applications
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D E L O R T O… S H A… C A R B U R E T O R Used on every Italian moped and others
All these carb bodies have the same parts: >>>> Unless otherwise noted below
Derbi SHA 12/12 Spain-made regular choke N/A Derbi 76-85 Variant use 14/12
Derbi SHA 12/12C Spain-made cable choke N/A Derbi 86-89 Variant Sport
Derbi SHA 12/12C? Spain cable choke flat top N/A Derbi 87-89 DS50
SHA 14/9 undersize N/A almost all Italian 20mph versions
SHA 14/14 oversize N/A from 1970′s not original on US-model mopeds
490900 SHA 15/15C oversize cable choke type $100 bigger carb upgrade for 19or21mm intakes
SHA 16/16C oversize cable choke type N/A bigger carb upgrade for 19or21mm intakes
227506 SHA 14/12P linkage choke lever $80 86-06 Tomos A3/A35 all
SHA 14/12 normal everyday “Delorto” N/A Apps: Baretta Benelli Bianchi Carabella Cimatti
Colt Concord Cosmo Demm Fantic >>>> Garelli Intramotor Italjet Malaguti
Motobecane Sebring Moto Guzzi >>>> Motomarina Motron Negrini NVT Pacer
Rizatto Safari Snark Testi Tomos 86-06 >>>> plus engines Minarelli Morini Verona
219624 1 rubber boot for throttle cable $2 all
2 adjuster throttle cable (no elbow) $2 Minarelli w/forward carb
3 locknut M6 for adjuster or elbow $1 all
elbow 90-deg M6 for throttle cable $8 Vespa Ciao
219623 elbow 60-deg M6 for throttle cable $7 most
elbow 45-deg M6 short no adjuster $7 Garelli
219625 adjuster M5 for elbow $2 Click down the choke start the bike then
219626 lock nut M5 for adjuster $1 click off the choke by giving it full throttle
4 screw M4 special for carb top (2) $1 Putting the top back on is difficult
5 washer M4 (2) $0 Hold the inner choke lever to the right
6 carb top $5 until the top goes all the way down Then
219596 carb top complete $20 hold it down while tightening the screws
7 hinge pin choke in carb top $2 Or else the lever #9 bends and wont release
8 spring choke in carb top $2
9 lever choke trigger $2 the slightest bend makes choke not release
219583 10 gasket for carb top $2 for resisting water…is not needed for running
11 spring throttle return $3
219580 12 slide throttle $10 can cut notch in bottom center for richer idle
13 screw M5x15 for inlet banjo $1
219780 14 seal washer M5 $1
219584 15 banjo fuel inlet plastic (no washer) $8 these crack/bend and leak or break off
15 banjo fuel inlet metal 3/16″ fuel line $12 these don’t requires seal washer M5
15 banjo fuel inlet metal 1/4″ fuel line N/A 76-89 Derbi must use 3/16 one with sleeve
219585 16 filter fuel $5
17 nut for clamp bolt $1 two styles hex or tab
219590 18 gasket for air filter $3 almost never needed
219591 19 spring for choke plate $3
20 choke plate with lever $7 comes in extended lengths for hard to reach carbs
21 pivot bolt choke $3
219593 22 hinge pin float $2 never needed except when mishandled or lost
227326 23 intake sleeve 18x20mm $5 lots of apps here listed
intake sleeve 16x20mm $5 lots of apps here listed
intake sleeve 19x21mm $10 for SHA15/15 and 16/16 only
24 clamp bolt M6 $2 see Service Department for idle hole location
25 idle screw $4 adjusts idling speed not mixture
219588 26 spring for idle screw $2 float needle rubber tip gets worn or warped
219589 27 float needle lets fuel in when needed $10 this and a dirty seat is what makes it leak gas
28 jet M5 #43… 0.0182″=0.462mm N/A 74-84 Vespa Ciao 80-84 Vespa Si gas sippers
28 jet M5 #45… 0.0190″=0.483mm N/A 77-83 Vespa Bravo
28 jet M5 #47… 0.0198″=0.503mm N/A
632827 28 jet M5 #48… 0.0202″=0.513mm $7
28 jet M5 #49… 0.0207″=0.525mm $7 78-83 Vespa Grande
632826 28 jet M5 #50… 0.0210″=0.533mm $7 76-80 Garelli with intake restrictors (52w/o)
219581 28 jet M5 #51… 0.0215″=0.546mm $7 85-91 Tomos A3 with Delorto
406800 28 jet M5 #52… 0.0219″=0.556mm $7 ALL OTHERS 30mph See apps above
TOMOS 28 jet M5 #53… 0.0223″=0.566mm $7 92-06 Tomos A35
406900 28 jet M5 #54… 0.0227″=0.577mm $7
TOMOS 28 jet M5 #55… 0.0231″=0.587mm $7
407000 28 jet M5 #56… 0.0235″=0.597mm $7 92-06 Tomos A35 with Biturbo exhaust
407100 28 jet M5 #58… 0.0242″=0.615mm $7
407200 28 jet M5 #60… 0.0247″=0.627mm $7 92-06 Tomos A35 with Biturbo+Uni filter
28 jet M5 #62… 0.0255″=0.648mm N/A
407300 28 jet M5 #64… 0.0262″=0.665mm $7
407400 28 jet M5 #66… 0.0268″=0.681mm $7 Stock mopeds need some restriction to run right
416800 28 jet M5 #68… 0.0274″=0.696mm $7 Without an air box they need 2 steps bigger jet
28 jet M5 #70… 0.0280″=0.711mm N/A A 52-stock bike would need a 56 approximately
219582 29 float $18 never needed except when mishandled
219594 30 gasket float bowl $3 not usually the cure for gas leaks
31 float bowl used metal $5 old ones were metal new ones are plastic
32 screw M4 for float bowl (2) $1
33 clamp air filter with screw $5
219376 35 air filter $10
36 air box small thin type N/A
37 air box large thick type $12 without intake tubes/restrictors needs bigger jet
38 air box Minarelli type N/A
219625 39 adjuster M5 for elbow $2
219626 40 lock nut M5 for adjuster $1
41 elbow carb for choke cable 45deg N/A
42 lock nut M6 for elbow $1
43 choke plate cable-pull type N/A
223025 44 pivot shaft with choke linkage $6
223027 45 spring for pivot shaft $2
TOMOS 46 choke plate linkage type with post N/A
227328 47 choke lever external $6
48 lock washer M3 $1
49 nut M3 $1
632641 50 gasket set Delorto $12

 

 

 

 

 

Part # # ←picture#………Description Price Applications
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D E L O R T O …S H A….V E S P A…C A R B Used on Vespa mopeds and 83-86 Garelli VIP-N
DEL ORTO SHA 12/12 Vespa Version> N/A Vespa Grande 25 & 30mph
……………… SHA12/10 Vespa Version> N/A Vespa Ciao Bravo Si 25 & 30mph
………………… SHA12/7 Vespa Version> N/A Vespa models restricted to 20mph
SQUARE design made for Vespa mopeds >>>> Same model # as bigger rounder cousin
1 choke lever Vespa N/A comes in different lengths/shapes
6 slide throttle N/A
7 see 5mm jets above item#28
8 float N/A
219625 9 adjuster M5 for elbow $2
219626 10 lock nut M5 for adjuster $1
11 elbow 90-deg M6 for throttle cable $8 Vespa Ciao
elbow 60-deg M6 for throttle cable $7 most
12 lock nut M6 for elbow $1
13 screw M4 special for carb top (2) $1
14 carb top Vespa N/A notice there’s no carb top gasket
15 spring throttle return N/A
16 nut M6 for clamp bolt $2
219591 17 spring for choke plate $3
18 pivot bolt choke $3
19 bolt M5 for fuel inlet banjo $2
219780 14 seal washer M5 $1
21 intake sleeve N/A
22 banjo fuel inlet contains filter $12
23 fuel filter $8
24 seal washer $2
25 clamp bolt M6 $8
219588 26 spring for idle screw $2
27 idle screw $4
219593 28 hinge pin float $2 never needed except when mishandled or lost
219589 29 float needle lets fuel in when needed $10 this and a dirty seat is what makes it leak gas
219594 30 gasket float bowl $3 not usually the cure for gas leaks
31 float bowl used metal $5 old ones were metal new ones are plastic
32 screw M4 for float bowl (2) $1
air filter screen N/A
clamp air filter with screw $5
air box Ciao 3-holes inside N/A Ciao/Bravo
air box Ciao 6-holes inside N/A Grande

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Part # # ←picture#………Description Price Applications
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B I N G…P U C H…C A R B U R E T O R Used only on Puch mopeds and compatibles
intake ID=20mm…air box OD=20mm over 20 other Puch carbs…see Service Department
Marking… Jet Needle Jet Slide Needle here are all of the common 30mph 2hp carbs
14mm 1/14/152 #64jet/2.20 tube/24slide/2 N/A 1976 Maxi N/Maxi S/Nostalgic
14mm 1/14/160 #64jet/2.22 tube/24slide/1 N/A 77-79 GN/Maxi…77 Maxi-S/Newport
14mm 1/14/185 #64jet/2.22 tube/24slide/1 N/A 80-86 Maxi/Sport LS
14mm 1/14/163 #68jet/2.12Atube/11slide/2 N/A 1978 Sears Free Spirit
12mm 1/12/293 #60jet/2.22 tube/24slide/2 N/A 1978 Maxi Luxe/Sport/Newport
12mm 1/12/307 #58jet/2.12Atube/11slide/2 N/A 79-80 Maxi Luxe/Sport/Newport…78 Sport MkII
12mm 1/12/314 #56jet/2.22 tube/24slide/2 N/A 79-80 Maxi II/Sport MkII/Newport II
12mm 1/12/316 #64jet/2.12Atube/11slide/2 N/A 78-79 Magnum XK
12mm 1/12/322 #60jet/2.12Atube/51slide/2 N/A 78-80 Magnum II/MkII
14mm 1/14/196 #68jet/2.17 tube/24slide/2 N/A 84-86 Cobra/Cobra 2… 84-on had bigger jets
14mm 1/14/203 #70jet/2.17 tube/24slide/2 N/A 84-86 Cobra 2 1.5hp 84-on had bigger jets
15mm 1/15/46A #82jet/2.17 tube/24slide/1 $110 jetted rich for a modified bike with no air box
Swap the jet/needle jet/carb top/elbow >>>> from original carb to re-configure it to your model
1 jet M3.5 #46 original 0.0175″=0.445mm N/A 76-85 Tomos A3 Bullet/Silver Bullet
1 jet M3.5 #48 original 0.0182″=0.462mm N/A
1 jet M3.5 #50 original 0.0188″=0.478mm N/A
1 jet M3.5 #52 original 0.0194″=0.493mm N/A 76-78 Batavus M48 VA/HS50/Mobat/Bronco/Starflite
335000 1 jet M3.5 #50 =true53 0.0195″=0.495mm $7
1 jet M3.5 #54 original 0.0200″=0.508mm $7
335200 1 jet M3.5 #52 =true55 0.0204″=0.518mm $7
1 jet M3.5 #56 original 0.0206″=0.523mm N/A 78-79 Batavus M56 80-83 Trac Clipper/Eagle/Hawk
1 jet M3.5 #58 original 0.0213″=0.541mm N/A 79-80 Puch Maxi Luxe/Sport/Newport 12mmcarb
335600 1 jet M3.5 #56 =true59 0.0217″=0.551mm $7
1 jet M3.5 #60 original 0.0222″=0.564mm N/A 78 Puch Maxi Luxe/Sport/Newport 12mmcarb
335800 1 jet M3.5 #58 =true62 0.0228″=0.579mm $7
1 jet M3.5 #62 original 0.0229″=0.582mm $7
1 jet M3.5 #64 original 0.0234″=0.594mm N/A 74-80 Puch Maxi 14mm carb 30mph version
336000 1 jet M3.5 #60 =true64 0.0235″=0.597mm $7
1 jet M3.5 #66 original 0.0239″=0.607mm N/A
336200 1 jet M3.5 #62 =true66 0.0242″=0.615mm $7
1 jet M3.5 #68 original 0.0248″=0.630mm N/A 1978 Sears Free Spirit 14mm carb 30mph version
336400 1 jet M3.5 #64 =true68 0.0248″=0.630mm $7 76-80 Kreidler Flory 12mmcarb not Puch
1 jet M3.5 #70 original 0.0254″=0.645mm N/A
336600 1 jet M3.5 #66 =true71 0.0258″=0.655mm $7
1 jet M3.5 #72 original 0.0260″=0.660mm N/A
1 jet M3.5 #74 original 0.0267″=0.678mm N/A
336800 1 jet M3.5 #68 =true74 0.0268″=0.681mm $7
1 jet M3.5 #76 original 0.0273″=0.693mm N/A
337000 1 jet M3.5 #70 =true77 0.0278″=0.706mm $7
1 jet M3.5 #78 original 0.0280″=0.711mm N/A
1 jet M3.5 #80 original 0.0287″=0.729mm N/A
1 jet M3.5 #82 original 0.0294″=0.747mm $7 Bing 15mm carb oversize can be reconfigured
2 needle jet 2.22 inner diameter $8 see carb configurations above
2 needle jet 2.12A inner diameter $18 the 2.12A flows like a 2.22 for some reason
2 needle jet 2.17 inner diameter $8 the 2.17 flows a lot less than a 2.22 this matters
3 slide throttle original #11 $20 2.22 needle jet/60jet = 2.17 needle jet/68jet
350200 3 slide throttle original #24 $12 change from 2.17 to 2.22 lowers jet by 6 to 8 sizes
3 slide throttle original #51 $20 see carb configurations above to confirm this
4 needle throttle original 2-mark $12 see carb configurations above
350300 4 needle throttle original 1-mark $12 see carb configurations above
5 clip for throttle needle $2
6 washer $1 not needed
7 spring throttle return $8
350700 8 gasket carb top $2 for resisting water…is not needed for running
9 carb top only new race-track-shape $7
carb top assy 9+13+32 used $10
10 screw M4 for carb top (2) $1
11 adjuster M5 for elbow $2 if too loose choke will stay on loss of top speed
12 lock nut M5 for adjuster $1 if too tight engine will idle too fast or “race”
13 clip for choke rod…inside carb top $2 not shown…it’s click keeps choke in off position
14 elbow carb M6 for throttle cable long $12 74-86 Puch-Maxi/Sport/Newport/sheet frames
14 elbow carb M6 for throttle cable short $12 78-86 Puch Magnum/Sears Free Spirit/tube frames
15 lock nut M6 for elbow $1
16 idle screw $3
17 spring for idle screw $3
351700 18 float $20
351800 19 hinge pin float $2
351900 20 float needle…Viton rubber tip $20 lets fuel in only when float bowl gets low
21 float bowl used metal $8
352100 22 gasket float bowl $3
choke rod extension black not shown $5 74-86 Puch-Maxi/Sport/Newport/sheet frames
24 banjo fuel inlet steel upgrade $10
25 banjo bolt $3
26 seal washer M10 (2) paper $1
044584 26 seal washer M10 (2) copper $1
27 fuel filter $12
28 clamp bolt M5 special $3
29 tickler $3
30 spring for tickler $2
31 cottor pin for tickler spring $1
350500 32 slide choke $10
33 rod choke $4
585200 Air filter box complete Puch Maxi $25 74-86 Puch-Maxi/Sport/Newport/sheet frames
Air filter box complete Puch Magnum N/A 78-86 Puch Magnum/Sears Free Spirit/tube frames

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Part # # ←picture#………Description Price Applications
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B I N G…S A C H S…C A R B U R E T O R Used only on Sachs moped engines
intake ID=20mm…air box-bolt-on
10mm 85/10/101 50jet old-style float+needle N/A 76-77 Sachs 504/1B and 505/1B 25kph (18mph)
10mm 85/10/101A 50jet new-style float+needle N/A 78-79 Sachs 504/1B and 505/1B 25kph (18mph)
12mm 85/12/101 52jet old-style float+needle N/A 76-77 Sachs 504/1A and 505/1A 40kph (26mph)
12mm 85/12/101A 52jet new-style float+needle N/A 78-79 Sachs 504/1A and 505/1A 40kph (26mph)
12mm 85/12/104A 58jet new-style float+needle N/A 79-80 Sachs 504/1D and 505/1D………… 30mph
12mm 85/12/115 N/A
12mm 85/12/118A N/A
old-style float is not notched old all-metal needle does not lock into float
new-style float is notched for needle new rubber tip needle locks into float notch
1 jet M4 #45 0.0171″=0.434mm N/A
1 jet M4 #50 0.0183″=0.465mm N/A 76-79 Sachs 504/1B and 505/1B 25kph (18mph)
1 jet M4 #52 0.0190″=0.483mm N/A 76-79 Sachs 504/1A and 505/1A 40kph (26mph)
1 jet M4 #55 0.0203″=0.516mm N/A
1 jet M4 #58 0.0213″=0.541mm N/A 79-80 Sachs 504/1D and 505/1D………… 30mph
2 needle jet $12
3 fuel filter $7
4 slide throttle $15 76-78 Sachs all others
4 slide throttle for D-engine N/A 79-80 Sachs 504/1D and 505/1D………… 30mph
5 needle throttle 33mm $8 76-78 Sachs all others
2 needle throttle 36mm for D-engine N/A 79-80 Sachs 504/1D and 505/1D………… 30mph
6 clip for throttle needle $3
7 washer $1 not needed
8 spring throttle return $10
9 gasket carb top $2 just keeps water out does not affect running
10 carb top $10
11 screw M4 for carb top (2) $2
12 elbow carb M7 for throttle cable long $12
12 elbow carb M7 for throttle cable short $12
13 locknut M7 for carb elbow $2
14 locknut M6 for cable adjuster $1
15 adjuster M6 for throttle cable $3
19 clamp bolt M6 $3
20 idle screw $5
21 spring for idle screw $3
22 float needle lets fuel in when needed N/A
351900 22 float needle rubber tip same as Puch $20
23 float with needle original new $45
24 hinge pin float $2
25 float bowl used metal $8
26 screw M4 for float bowl (2) $1
27 gasket float bowl $8 newly made cork same as original
28 banjo fuel inlet steel upgrade $10 some just have a straight-up spigot no banjo
29 banjo bolt $12 not nut as shown
30 seal washer 10mm $1
31 tickler $5
32 spring for tickler $3
33 cottor pin for tickler spring $2
air box front half N/A
choke plate/slide fits into air box N/A
air filter original…also a spacer N/A
air filter substitute…spacer plus foam $20
air box rear half N/A
wire clip for air box N/A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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B I N G..E N C A R W I…T O M O S..C A R B Used only on early Tomos almost same as Batavus
The simplest moped carb Services from sides without (difficult) removal
209070 A-83… 46jet servicable from the sides N/A 76-85 Tomos A3 Bullet/Silver Bullet 30mph
209116 1 jet M3.5 #46…see Bing Puch carb jets N/A choke is from a hole in the throttle slide
206765 2 jet holder $8 thumb switch lets throttle below normal “zero”
209118 3 slide throttle N/A this makes the throttle cable fully slack
209003 4 spring throttle return $3 which exposes the hole and puts on the choke
206763 5 carb top screw-on type $8
206770 11 float $22 straighten it and spin it to re-cut the tip straight
206772 12 float top $25
206771 13 gasket for float top $3
14 banjo fuel inlet steel upgrade $10 replaces plastic one but requires two seal washers
206775 16 banjo bolt $7
206774 17 fuel filter N/A
027053 18 screw M4 for float top $1
200384 19 air filter original metal mesh N/A Delorto one is close but too big
air filter substitute filter foam+screen $7 5/8″x2″round filter foam plus 1/4″wire screen
027079 20 clamp bolt $5
209216 junction sleeve rubber…carb to air box N/A without this it would need a bigger jet maybe #50
209215 air box for intake silencing $20 must remove engine to get to air box (silencer)
209217 inlet tube connector $3
209579 inlet tube under seat inside frame $3 insect cocoon often restricts air after long storage

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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B I N G..E N C A R W I…B A T A V U S Used only on 76-78 Batavus…Laura M48 engine
Located below engine…longer cables 76-78 Batavus M48 VA/HS50/Mobat/Bronco/Starflite
12mm S25… 12mm 56jet/167slide/Ø16 air box N/A 76-78 Batavus Laura M48 engine 30mph models
8mm S8A… 8mm 52jet/190slide/Ø14 air box N/A 76-78 Batavus Laura M48 engine 25mph models
8mm S23A 8mm 50jet/190slide/Ø14 air box N/A 76-78 Batavus Laura M48 engine 20mph models
1 jet M3.5 #52…see Bing Puch carb jets N/A
2 jet holder $10
3 slide throttle N/A
4 spring throttle return N/A same as Encarwi Tomos Carb above
5 carb top screw-on type N/A same as Encarwi Tomos Carb above
11 float N/A same as Encarwi Tomos Carb above
12 float top N/A same as Encarwi Tomos Carb above
13 gasket for float top $5 same as Encarwi Tomos Carb above
14 banjo fuel inlet steel upgrade $10 replaces plastic one but requires two seal washers
16 banjo bolt $7
17 fuel filter N/A
18 screw M4 for float top $1
20 clamp bolt $5
21 choke plate $7
22 bolt choke pivot $3
23 spring choke $3
24 air filter original metal mesh N/A air filter needs air box to hold it or it will fall off
air filter substitute filter foam+screen $7 5/8″x2″round filter foam plus 1/4″wire screen
25 air box 30mph inlet 16mm N/A
25 air box 25&20 inlet 14mm $35
26 rubber band for spacing and sealing N/A without this the clip is loose…air box falls off
27 wire clip for holding air box on $10 no wonder Batavus air boxes are extremely rare

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Part # # ←picture#………Description Price Applications
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B I N G.. E N C A R W I…T R A C.. M 5 6 78-80 Batavus Regency Laura M56 engine
Servicable without removal 79-83 Trac Clipper/Eagle/Hawk M56 remake
12mm H12/101 12mm 56jet N/A 30mph models case reed valve toothed belt
12mm H12/101 12mm 56jet N/A 25mph models case reed valve toothed belt
8mm H8/102… 8mm 46jet N/A 20mph models case reed valve toothed belt
1 jet M3.5 #56…see Bing Puch carb jets N/A
2 jet holder $10
3 slide throttle N/A
4 spring throttle return N/A carb bolts to engine case…no intake manifold
5 carb top N/A
6 rubber cover over carb top N/A
7 screw carb top (1) $1
9 float N/A straighten it and spin it to re-cut the tip straight
10 float top has no vent hole unlike others N/A
11 gasket for float top $5
12 banjo fuel inlet steel upgrade $10 replaces plastic one but requires 2 seal washers
13 seal washer for banjo 10mm (2) $1
14 banjo bolt $7
15 fuel filter N/A
16 screw M4 for float top $2
18 idle screw $5
19 spring for idle screw $2
20 choke slide N/A
21 rubber o-ring for choke slide (2) N/A tiny and thin like 1mm thick 8mm diameter
choke cable wire N/A not shown…maybe just a throttle wire
23 spring choke return N/A
air box with filter…long flat plastic N/A
screw M5 for air box (2) $1