Garelli Parts

August 26, 2012

Contents:
1. Parts Catalogs and Frame Numbers
6. a. 1979 Edition      1975-1979  Eureka Flex, Gulp Matic, Sport, Gran Sport, Super Sport
6. b. 1980 Edition      1975-1980  plus Rally Sport, VIP Deluxe, Gran Sport Ltd, Super Sport Ltd
6. c. 1983 Edition      1975-1984  plus Rally Sport 2, Super Sport XL, Super Sport 2, Monza G.T.
6. d. 1985 Edition      1975-1986  plus Basic, Rally SL, SSXL, VIP-N, Monza GT/S
2. Parts for H1 or H2 Engines
2. Garelli mopeds xx  1975-1986  Horizontal cylinder 1 speed automatic 20, 25, 30 mph
2. Garelli mopeds xx  1978-1982  Horizontal cylinder 2 speed automatic 25, 30 mph
3. Parts for G2, V2, M1 Engines
3. Garelli mopeds xx  1975-1978  Gulp vertical cylinder 2 speed automatic 25, 30 mph
3. Garelli mopeds xx  1978-1986  VIP   vertical cylinder 2 speed automatic 25, 30 mph
3. Garelli mopeds xx  1983-1986  Monza GT vertical cyl 1 speed automatic 25, 30 mph

 


1. Parts Catalogs

Garelli Spare Parts Catalogues

Here is a complete listing of all Agrati-Garelli Corp. of America (AGCA) mopeds, their years, names, specifications, engine numbers, frame numbers, and the page in the big black book that each parts group is on. 

The 3rd Edition of this parts catalog has been made available as a free download from Lucky Two Strokes. All of the page numbers 1 to 159 or the revised pages “/1” referred to here, can be viewed there. 

At right is the Haynes Manual for 1969-75 UK models. Some of the parts illustrations below are from Haynes, some are from AGCA, and some are mixed. Be aware, the Haynes illustration numbers don’t always agree with the AGCA ones (but they refer correctly).

 

 

 

 

 

1a. Parts Catalogs – 1979 First Edition
Agrati-Garelli Corporation of America

A. Engine and Frame for xx  speed wheels sprockets axles brakes  tail.lite.head  frame numbers  qty made
1975-76
Eureka Flex Standard
20 spoke16 10×42 11×11  90/90  9350    2158  NN00101-NN00830   =730
1975-76 Eureka Flex Standard
25 spoke16 10×36 11×11  90/90  9350    2158  NV00101-NV01210  =1110
1975-76 Eureka Flex De Luxe 
 20 spoke16 10×32 11×11  90/90  9350    2158  NP00101-NP03430  =3330
1975-76 Eureka Flex De Luxe 
 25 spoke16 10×36 11×11  90/90  9350    2158  NU00101-NU04009 =3909
1975-76 Eureka Flex De Luxe 
 30 spoke16 10×32 11×11  90/90  9350    2158  NZ00101-NZ00620   =520
87 crankcase  88 radial cylinder & crank  89 clutch  90 starting  91 carburetor  92 magneto
93 frame  94 fork  95 controls  96 front wheel  97 rear wheel
98 body  99 body  100 lighting  101 accessories

B. Engine and Frame for xx  speed wheels sprockets axles brakes  tail.lite.head  frame numbers  qty made
1976-77
Eureka Flex Standard
25 spoke16 10×36 11×11  90/90  9401.2 2158  NV01211-NV01420   =210
1976-77 Eureka Flex De Luxe
  25 spoke16 10×36 11×11  90/90  9401.2 2158  NU04010-NU05975 =1966
72 crankcase  73 6-fin cylinder & crank  74 clutch  75 starting  76 carburetor  77 magneto
78 frame  79 fork  80 controls  81 front wheel  82 rear wheel
83 body  84 body  85 lighting  86 accessories

C. Engine and Frame for xx  speed wheels sprockets axles brakes  tail.lite.head  frame numbers  qty made
1976-78 Gulp Matic De Luxe  25   spoke16 13×30 11×12 105/90  9401.2 2158 RM00101-RM00245   =145
1976-78 Gulp Matic De Luxe  30   spoke16 13×30 11×12 105/90  9401.2 2158 PG00101-PG01624  =1524
57 crankcase  58 cylinder & crank  59 clutch  60 starting  61 carburetor  62 magneto
63 frame  64 fork  65 controls  66 front wheel  67 rear wheel
68 body  69 body  70 lighting  71 accessories

This is the actual beginning, Section D. page 1. Agrati-Garelli Corporation of America (AGCA) made this parts catalog after they acquired American Garelli (AG). They put the 1977 and older AG models in the back, and the 1978 and newer AGCA models in the front. This made sense at the time but not anymore. So here the official catalogs are re-arranged into oldest-first order. Sections A, B, C pages 57 to 101 came two years earlier, so they are placed first.

D. Engine for 1976-79 Sport, Gran Sport, Rally Sport, Super Sport
A. Engine
for 1978-79 Gran Sport Ltd, Super Sport Ltd

1/1 oil injector  1/A oil injector
2 crankcase   3 cylinder & crank  4 clutch  5 starting  6 carburetor  7 magneto

E. Frame  for xxxxxx16 ” rim  speed wheels sprockets axles brakes  tail.lite.head  frame numbers  qty made
1977-78
Sport
xxx 16 ” rims 20mph spoke16 10×42 11×12  90/90  9401.2 2158 RA00101 to
1976-76 Sport
xxx 16 ” rims 25mph spoke16 10x36 11×11  90/90  9350    2158 RB00101-RB00831  =731
1976-77 Sport HD
16 ” rims  25mph spoke16 10x36 11×12  90/90  9350    2158 RB00832-RB01231
  =400
1977-78 Sport HD
16 ” rims  25mph spoke16 10x36 11×12  90/90  9401.2 2158 RB01232 to

1976-76 Sport
xxx 16 ” rims 30mph spoke16 10x32 11×11  90/90  9350    2158 RC00101-RC00105  =  5
1976-77 Sport HD
16 ” rims  30mph spoke16 10x32 11×12  90/90  9350    2158 RC00106-RC00445
  =340
1977-78 Sport HD
16 ” rims  30mph spoke16 10x32 11×12  90/90  9401.2 2158 RC00446 to

8 frame  9 fork  10 controls 11 front wheel  12 rear wheel  13 rear wheel
14 body  15 body  16 lighting  17 lighting

F. Frame  for xxxxxx16 ” rim  speed wheels sprockets axles brakes  tail.lite.head  frame numbers  qty made
1977-78
Gran Sport
xxxxxx 20mph spoke16 10x42 11×11  90/90  9401.2 2157 NP03431-NP03724  =294
1977-78 Gran Sport
xxxxxx 25mph spoke16 10x36 11×11  90/90  9401.2 2157 NU05976-NU10270=4295
1977-78 Gran Sport
xxxxxx 30mph spoke16 10x32 11×11  90/90  9401.2 2157 NZ00621-NZ02017=1397
1978-79 Gran Sport
xxxxxx 20mph spoke17 10x42 11×11  90/90  9401.2 2157 NP03725 to
1978-79 Gran Sport
xxxxxx 25mph spoke17 10x36 11×11  90/90  9401.2 2157 NU10271 to
1978-79 Gran Sport
xxxxxx 30mph spoke17 10x32 11×11  90/90  9401.2 2157 NZ02018 to
1978-79 Rally Sport
xxxxxx 20mph spoke17 10x42 11×11  90/90  9401.2 2157 SR00101 to
1978-79 Rally Sport
xxxxxx 25mph spoke17 10x36 11×11  90/90  9401.2 2157 SS00101 to
1978-79 Rally Sport
xxxxxx 30mph spoke17 10x32 11×11  90/90  9401.2 2157 ST00101 to
1977-78 Gran Sport Ltd
xx  20mph  x-ray17 10x42 11×12  90/90  9401.2 2157 SL00101 to
1977-78 Gran Sport Ltd
xx  25mph  x-ray17 10x36 11×12  90/90  9401.2 2157 SM00101 to
1977-78 Gran Sport Ltd
xx  30mph  x-ray17 10x32 11×12  90/90  9401.2 2157 SN00101 to
18 frame  19 fork  20 fork  21 controls  22 front wheel  23 rear wheel  24/1 mag wheels
25 body  26 body  27 lighting  28 lighting  29 lighting  30 accessories

G. Frame  for xxxxxx16 ” rim  speed wheels sprockets axles brakes tail.lite.head  frame numbers  qty made
1977-78
Super Sport
xxxxx 20mph spoke16 10x42 11×11  90/90  9401.2 2157 B00101-B00682   =582
1977-78 Super Sport
xxxxx 25mph spoke16 10x36 11×11  90/90  9401.2 2157 C00101-C04038 =3938
1977-78 Super Sport
xxxxx 30mph spoke16 10x32 11×11  90/90  9401.2 2157 D00101-D01666 =1566
1978-79 Super Sport
xxxxx 20mph spoke17 10x42 11×11  90/90  9401.2 2157 B00683 to
1978-79 Super Sport
xxxxx 25mph spoke17 10x36 11×11  90/90  9401.2 2157 C04039 to
1978-79 Super Sport
xxxxx 30mph spoke17 10x32 11×11  90/90  9401.2 2157 D01667 to
1977-78 Super Sport Ltd
x  20mph  x-ray17 10x42 11×12  90/90  9401.2 2157 F00101 to
1977-78 Super Sport Ltd
x  25mph  x-ray17 10x36 11×12  90/90  9401.2 2157 G00101 to
1977-78 Super Sport Ltd
x  30mph  x-ray17 10x32 11×12  90/90  9401.2 2157 H00101 to
31 frame  32 fork  33 fork  34 controls  35 front wheel  36 rear wheel  37/1 mag wheels
38 body  39 body  40 lighting  41 accessories

H. Engine and Frame for xx  speed wheels sprockets axles brakes  tail.lite.head  frame numbers  qty made
1978-78
VIP 2 sp De Luxe
  30mph spoke16 13×30 11×12 105/90 9401.2 2158 SA01622-SA02346    =724
1978-80 VIP 2 sp De Luxe
  30mph spoke17 13×30 11×12 105/90 9401.2 2158 SA02347-SA27886? =25540?
42/1 crankcase  43 cylinder & crank  44 clutch  45 starting  46 carburetor  47 magneto
48 frame  49 fork  50 controls  51 front wheel  52 rear wheel
53 body  54 body  55 lighting  56 accessories

In late 1977 spoke wheels changed from 16 to 17″ rims. Then in early 1979 they changed back to 16″. This has caused much confusion with Garelli tire size over the years!

 


1b. Parts Catalogs – 1980 Second Edition
Agrati-Garelli Corporation of America

A2, B2, C2, D2, E2, F2, G2, H2 same as A, B, C, D, E, F, G, H pages 1 to 101

I. Engine and Frame for xx speed wheels sprockets axles brakes  tail.lite.head  frame numbers   qty made
1978-79
Super Sport 2 sp
  25mph spoke17 10x50 11×11  90/90  9401.2 2157 L00101 to
102 index and engine revisions  103 clutch  104 index and frame revisions

J. Engine for 1979-81 Sport, Rally Sport, Rally Sport LTD, Super Sport
J. Engine for 1979-81 Rally Sport 2-sp, Super Sport LTD 2-sp

105 crankcase  106 6-fin iron cylinder & crank  107 12-fin alloy cylinder  108 clutch  109 clutch 2-sp
110 starting  111 carburetor  112 magneto

K. Frame and Engine for xx speed wheels sprockets axles brakes  tail.lite.head  frame numbers  qty made
1979-79
Sport
xxxxxxxxxx  20mph spoke16 10x42 11×11  90/90  9417.2 1211 TZ00101 to TZ00401   301
1979-79 Sport
xxxxxxxxxx  25mph spoke16 10x36 11×11  90/90  9417.2 1211 UA00101 to UA00701  601
1979-79 Sport
xxxxxxxxxx  30mph spoke16 10x32 11×11  90/90  9417.2 1211 UB00101 to UB00801  701
1979-80
Sport
xxxxxxxxxx  20mph spoke16 10x42 11×11  90/90  9417.2 1211 TZ00402 to 
1979-80 Sport
xxxxxxxxxx  25mph spoke16 10x36 11×11  90/90  9417.2 1211 UA00702 to 
1979-80 Sport
xxxxxxxxxx  30mph spoke16 10x32 11×11  90/90  9417.2 1211 UB00802 to 
1979-79 Rally Sport
 xxxxx 20mph spoke16 10x42 11×11  90/90  9417.2 1211 UC00101 to UC00501  401
1979-79 Rally Sport
xxxxx 25mph spoke16 10x36 11×11  90/90  9417.2 1211 UD00101 to UD01801 1701

1979-79 Rally Sport
xxxxx 30mph spoke16 10x32 11×11  90/90  9417.2 1211 UE00101 to UE01801 1701
1979-80 Rally Sport
 xxxxx 20mph spoke16 10x42 11×11  90/90  9417.2 1211 UC00502 to
1979-80 Rally Sport
xxxxx 25mph spoke16 10x36 11×11  90/90  9417.2 1211 UD01802 to
1979-80 Rally Sport
xxxxx 30mph spoke16 10x32 11×11  90/90  9417.2 1211 UE01802 to

1979-81 Rally Sport Ltd
xx20mph  7-ray16 10x42 11×12  90/90  9417.2 1211 UF00101 to
1979-81 Rally Sport Ltd
xx25mph  7-ray16 10x36 11×12  90/90  9417.2 1211 UG00101 to
1979-81 Rally Sport Ltd
xx30mph  7-ray16 10x32 11×12  90/90  9417.2 1211 UH00101 to

113 frame  114 frame  115 fork and controls  116 front wheel  117 rear wheel  118 mag wheels  119 mag wheels
120 body  121 body  122 body  123 body  124 lighting and accessories

These models have the fuel petcock hidden. The petcock shaft passes through a hole in the metal side cover. So only the handle is in view. Previously the petcock was out in the open.

L. Frame and Engine for xx speed wheels sprockets axles brakes  tail.lite.head  frame numbers  qty made
1979-80
Super Sport
xxxx  20mph spoke16 10x42 11×11  90/90  9417.2 1211 UL00101 to
1979-80 Super Sport
xxxx  25mph spoke16 10x36 11×11  90/90  9417.2 1211 UM00101 to
1979-80 Super Sport
xxxx  30mph spoke16 10x32 11×11  90/90  9417.2 1211 UN00101 to
1979-80 Super Sport Ltd
x 20mph  7-ray16 10x42 11×12  90/90  9417.2 1211 UP00101 to
1979-80 Super Sport Ltd
 
x 25mph  7-ray16 10x36 11×12  90/90  9417.2 1211 UR00101 to
1979-80 Super Sport Ltd
 
x 30mph  7-ray16 10x32 11×12  90/90  9417.2 1211 US00101 to
1979-80 Super Sport Ltd 2
 25mph  7-ray16 10x50 11×12  90/90  9417.2 1211 WD00101 to
1979-80 Super Sport Ltd 2 
30mph  7-ray16 11x50 11×12  90/90  9417.2 1211 WC00101 to

125 frame  126 fork and controls  127 front wheel  128 rear wheel  129 mag wheels  130 mag wheels
131 body  132 body  133 lighting and accessories

M. Engine and Frame for xx speed wheels sprockets axles brakes tail.lite.head  frame numbers qty made
1980-82
VIP 2-sp De Luxe 
25mph spoke17 12×30 11×12 105/90  9417.2 1211 UT00101 to
1980-82 VIP 2-sp De Luxe 
30mph spoke17 13×30 11×12 105/90  9417.2 1211 UV00101 to
134 crankcase  135 cylinder & crank  136 clutch  137 starting  138 carburetor  139 magneto

140 frame  141 fork and controls  142 front wheel  143 rear wheel  
144 body  145 body  146 lighting and accessories

 


1c. Parts Catalogs – 1983 Third Edition
Agrati-Garelli Corporation of America

This parts catalog has been made available as a free download from Lucky Two Strokes. All of the page numbers 1 to 159 or the revised pages “/1” referred to here, can be viewed there.

I3. same as I above pages 102 to 104

J3. Engine for 1983-86 Basic, Rally SL, Super Sport XL
J3. Engine for 1981-82 Sport, Rally Sport, Rally Sport LTD, Super Sport LTD

J3.
Engine for 1980-82 Rally Sport 2-speed, Super Sport LTD 2-speed

105/1 crankcase  106/1 6-fin iron cyl. & crank  107/1 5-fin alloy cylinder  108 clutch  109/1 clutch 2sp
110/1 starting  111 carburetor  112/1 magneto

In 1981 spoke wheel hubs and drum brakes changed from 90 to 105 mm diameter. Pages 116/1, 117/1, 127/1, and 128/1 show this. The parts catalogs do not say what frame numbers had the newer and bigger brake drums, so here “x”‘s are used to represent the unknown digits.

K3. Frame and Engine forspeed wheels sprockets axles  brakes  tail.lite.head  frame numbers  qty made
1980-82
Sport
xxxxxxxxxxx 20mph spoke16 10x42 11×11 105/105 9417.2 1211 TZ0xxxx to
1980-82 Sport
xxxxxxxxxxx 25mph spoke16 10x36 11×11 105/105 9417.2 1211 UA0xxxx to
1980-82 Sport
xxxxxxxxxxx 30mph spoke16 10x32 11×11 105/105 9417.2 1211 UB0xxxx to
1980-82 Rally Sport
xxxxx  20mph spoke16 10x42 11×11 105/105 9417.2 1211 UC0xxxx to
1980-82 Rally Sport
xxxxx  25mph spoke16 10x36 11×11 105/105 9417.2 1211 UD0xxxx to

1980-82 Rally Sport
xxxxx  30mph spoke16 10x32 11×11 105/105 9417.2 1211 UE0xxxx to
1981-82 Rally Sport Ltd
xx 20mph  7-ray16 10×42 11×12   90/90  9417.2 1211 UF0xxxx to
1981-82 Rally Sport Ltd
xx 25mph  7-ray16 10×36 11×12   90/90  9417.2 1211 UG0xxxx to
1981-82 Rally Sport Ltd
xx 30mph  7-ray16 10×32 11×12   90/90  9417.2 1211 UH0xxxx to
1980-82 Rally Sport 2sp
x   25mph spoke16 10x50 11×11 105/105 9417.2 1211 WE0xxxx to
1980-82 Rally Sport 2sp
x   30mph spoke16 10x50 11×11 105/105 9417.2 1211 WF0xxxx to

113/1 frame  114/1 frame  115/1 fork & controls  116/1 F wheel  117/1 R wheel  118/1 mag whls  119 mag whls
120/1 body  121/1 body  122/1 body  123/1 body  124/1 lighting and accessories

L3. Frame and Engine forspeed wheels sprockets axles  brakes  tail.lite.head  frame numbers  qty made
1981-86
Super Sport
XL 20mph spoke16 10x42 11×11 105/105 9417.2 1211 UL00xxx to
1981-84
Super Sport
XL25mph spoke16 10x36 11×11 105/105 9417.2 1211 UM00xxx to UM01001
1981-84
Super Sport
XL 30mph spoke16 10x32 11×11 105/105 9417.2 1211 UN00xxx to UM02401
1984-86 Super Sport
XL 25mph spoke16 10×36 11×11 105/105 9417.2 1211 UM01002 to
1984-86 Super Sport
XL 30mph spoke16 10×32 11×11 105/105 9417.2 1211 UN02402 to

1981-82
Super Sport Ltd
x 20mph7-ray16 10×42 11×12   90/90  9417.2 1211 UP0xxxx to
1981-82
Super Sport Ltd
x 25mph7-ray16 10×36 11×12   90/90  9417.2 1211 UR0xxxx to
1981-82
Super Sport Ltd
x 30mph7-ray16 10×32 11×12   90/90  9417.2 1211 US0xxxx to
1981-82
Super Sport Ltd 2
 25mph7-ray16 10×50 11×12   90/90  9417.2 1211 WD0xxxx to
1981-82
Super Sport Ltd 2
30mph7-ray16 11×50 11×12   90/90  9417.2 1211 WC0xxxx to
125/1 frame  126/1 fork & controls  127/1 F wheel  128/1 R wheel  129/1 mag whls  130/1 mag whls
131/1 body  132 body  133/1 lighting and accessories

M3 same as M above pages 134 to 146

N. Engine and Frame for xx speed wheels sprockets axles  brakes  tail.lite.head   frame numbers  qty made
1983-84
Monza G.T.
xxxxx 25mph spoke16 16x24 11×11 105/105 9436.1 1211 XF00101 to
1983-84 Monza G.T.
xxxxx 30mph spoke16 17x24 11×11 105/105 9436.1 1211 XG00101 to
147 crankcase  148 cylinder & crank  149 clutch  150 starting  151 carburetor  152 magneto

153 frame  154 fork and controls  155 front wheel  156 rear wheel  
157 body  158 body  159 lighting and accessories

D3, E3, F3, G3 same as D, E, F, G above pages 1 to 41

H3. Engine and Frame for xspeed wheels sprockets axles  brakes  tail.lite.head    frame numbers  qty made
1978-78
VIP 2 sp De Luxe
30mph spoke16 13×30 11×12 105/90  9401.2 2158 SA01622-SA02346    =724
1978-80 VIP 2 sp De Luxe
30mph spoke17 13×30 11×12 105/90  9401.2 2158 SA02347-SA27886?
=25540?
42/1 crankcase  43 cylinder & crank  44 clutch  45/1 starting  46 carburetor  47 magneto
48 frame  49 fork  50 controls  51 front wheel  52 rear wheel
53/1 body  54 body  55 lighting  56 accessories  The starting section 45/1 is revised.

A3, B3, C3 same as A, B, C above pages 57 to 101

 


1d. Parts Catalogs – 1985 Fourth Edition
Agrati-Garelli Corporation of America

This catalog has not been found. The specs below are known from other parts catalogs and sales flyers, all shown above. The catalog structure and sections O, P, Q, R below are unknown, and so they are guesses.

O. Engine and Frame for xx speed wheels sprockets axles  brakes  tail-lites-head  frame numbers  qty made
1984-86 VIP-N
xxxxxxxxx  25mph spoke16 12×30 11×12 105/90  9436.1 1233.1 UT0xxxx? to
1984-86 VIP-N
xxxxxxxxx  30mph spoke16 13×30 11×12 105/90  9436.1 1233.1 UV0xxxx? to

P. Engine and Frame for xx speed wheels sprockets axles  brakes  tail-lites-head  frame numbers  qty made
1984-86 Basic
xxxxxxx xxx 25mph spoke16 10×36 11×12 105/90  9436.1 1233.1
1984-86 Basic
xxxxxxx xxx 30mph spoke16 10×32 11×12 105/90  9436.1 1233.1

Q. Engine and Frame for xx speed wheels sprockets axles  brakes  tail-lites-head  frame numbers  qty made
1985-86 Monza GT/S
xxxx 25mph 10ray16 16×24 11×11 105/105 9436.1 1211  XF0xxxx? to
1985-86 Monza GT/S
xxxx 30mph 10ray16 17×24 11×11 105/105 9436.1 1211  XG0xxxx? to

R. Engine and Frame for xx speed wheels sprockets axles  brakes  tail-lites-head  frame numbers  qty made
1983-86 Rally SL
xxxxxxxx
20mph spoke16 10×42 11×11 105/105 9417.2 1211 UC0xxxx?
1983-86 Rally SL
xxxxxxxx
25mph spoke16 10×36 11×11 105/105 9417.2 1211 UD0xxxx?
1983-86 Rally SL
xxxxxxxx
30mph spoke16 10×32 11×11 105/105 9417.2 1211 UE0xxxx?

 

 


2. Garelli Horizontal Engine Parts

Horizontal-cylinder 1-speed automatic “H1”
a. F200001 to F201240 =01240, ≈’75-76, radial-fin cyl, solid mount 72 int ’72 silver covers
b. F201241 to F271810 =70570, ≈’76-78, 6-fin iron cyl, rubber mt, 72 int, ’72 silver covers
b. F271811 to F337644 =65834, ≈’78-80, 6-fin iron cyl, rubber, 72 intake, ’78 black covers
b. F337645 to F342161 =04517, ≈’80-80, 6-fin iron cyl, rubber, 80 intake, ’78 black covers
c. F342162 to F360932 =18771, ≈’80-80 12-fin alu. cyl, rubber, 80 intake, ’78 black covers
d. eng#F360933 and up    8000+ ≈’80-92   5-fin alu. cyl, rubber, 80 intake, ’78 black covers

Early horizontal engine

a. H1 radial, ’72 cover
1975 Eureka Flex

1977-79 horizontal engine

b. H1 6-fin, ’72 cover
1977 Rally Sport

Horizontal cylinder engine

b. H1 6-fin, ’78 cover
1980 Rally Sport

c. H1 12-fin alum.
80 Super Sport Ltd

d. H1 5-fin alum.
1986 Rally SL

 

 

 

 

 

 

Horizontal-cylinder 2-speed automatic “H2”
b. H038472 – H039500? ≈1028, ≈’78-79,  6-fin iron cyl, rubber, ’72 intake 72 blk or sil covers
b. H039501? – H042064 ≈2564, ≈’79-80,  6-fin iron cyl, rubber, ’80 intake 72 blk or sil covers
c. H042065 to H044808 =2744, ≈’80-80 12-fin alu. cyl, rubber, ’80 intake, ’72 black covers
d. eng#H044809 and up  2000+ ≈’80-92,  5-fin alu. cyl, rubber, ’80 intake, ’72 black covers

d. H2 5-fin alum. cyl.
’72 style black covers

d. H2 5-fin alum.
’72 style blk covers
80 Super Sport Ltd

c. H2 12-fin alum.
no photo available

b. H2 6-fin iron
’72 style blk covers
1980 Rally Sport

b. H2 6-fin iron
’72 style silv covers
1979 Rally Sport

 

 

 

 

 

 

 


Garelli H1 or H2 top end

# qty  price   part number    A. H1 or H2 Top-End and Crankshaft
1a  1  N/A    205001.3.131 cylinder head radial F200001 to F201240
1b  1  N/A    205003.3.131 cylinder head 6-fin  F201241 to F342161
1c  1  N/A    205002.3.131 cylinder head 12-fin F342162 to F360932
1d  1  N/A    205004.3.131 cylinder head 5-fin  F360933 and above
2a  1 $10.0 205051.3.232 ring gasket alum. 42-55.5 x 2.0 20-25-30
2b  1 $10.0 205051.3.232 ring gasket alum. (same as 2a) 20-25mph
2b  1 $14.0 205001.3.232 ring gasket alum. 42-55.5 x 1.0 30mph
2c,d  $10.0 205051.3.232 ring gasket alum. (same as 2a) 20-25mph
2c  1 $12.0 205002.3.232 ring gasket alum. 42-55.5 x 1.5 30mph
2e  0 $4.00 treatland sub ring gasket alum. 42-54.0 x 0.4 fits loose!
2e  0 $5.00 treatland sub 54 OD does not stay centered in 55.5 hole

3a  1  N/A    205051.3.111 cylinder iron radial fins 20-25mph
3a  1  N/A    205001.3.111 cylinder iron  radial fins 30 mph
3b  1  N/A    205060.3.131 cylinder iron 6-fin   20 and 25(to F275010)
3b  1  N/A    205003.3.111 cylinder iron 6-fin   30 and 25(F275011 on)
3c N/A    205054.3.111 cylinder aluminum 12-fin 20mph
3c N/A    205002.3.111 cylinder aluminum 12-fin 25-30mph
3d N/A    205059.3.111 cylinder aluminum 5-fin 20mph
3d N/A    205004.3.111 cylinder aluminum 5-fin 25-30mph
4x  2 $0.20 00214.408.00 plain washer M6
5a,b  $0.50 00132.319.00 hex bolt M6x20
5c,d  $0.40 032315.7.596 nut M6
6x  1 $15.0 00304.957.00 needle bearing Ø12-Ø16 x 14
7x  1 $12.0 000351.2.191 piston pin Ø12 x 32.4
8x  2 $1.00 00275.312.00 piston pin clip Ø12
9x  1 $2.00 00273.511.00 flywheel key M80 2.0 x 2.8 x 6.9
10  1 $7.00 205001.3.231 base gasket
11  2 $10.0 00307.021.00 piston ring Ø40.0 x 2.0 FG side-pin standard
11  2 $15.0 00308.027.00 piston ring Ø40.2 x 2.0 FG side-pin
 1st oversize
11  2 $12.0 00308.028.00 piston ring Ø40.4 x 2.0 FG side-pin
2nd oversize
12a,b N/A    205053.2.150 40.0 piston Ø39.93 18-12-17? 25(to-F275010)
12  N/A    205053.2.151 40.2 piston Ø40.13 18-12-17? 1st oversize
12  N/A    205053.2.152 40.4 piston Ø40.33 18-12-17 2nd oversize
12  1 $55.0 205053.2.152 40.4 piston Ø40.33 18-12-17 2os subst. GOL
12  1  N/A    200001.2.150 40.0 piston Ø39.93 18-12-16 20,25(‘011-on),30
12  1 $60.0 200001.2.150 40.0 piston Ø39.92 18-12-16 std substitute
12  1  N/A    200001.2.151 40.2 piston Ø40.13 18-12-16 1st oversize
12  1  N/A    200001.2.152 40.4 piston Ø40.33 18-12-16 2nd oversize

12c,d  N/A    205058.2.150 al-cyl piston 39.98? 18-12-?? 20-25mph
12a N/A    205088.2.150 al-cyl piston 39.98? 18-12-?? 30mph 

13  1 $5.00 000315.7.586 clutch nut H1 M12-1.0 x 7 hex19
131 $2.50 201001.2.917 clutch nut H2 M12-1.0 x 6 hex17 same as G2/V2

14  1 $1.50 00214.756.00 wave washer ∅12.2 ∅19.5 x 0.7
15  1  N/A    205001.2.100 crankshaft H1 early M8-1.0 fly. nut to F201240
15  1  N/A    205002.2.100 crankshaft H1 late M9-1.0 fly. nut F201241 & up
15  1  N/A    207302.2.100 crankshaft H2 (different left side, like G2/V2)

16  1 $0.30 00214.756.00 plain washer early Ø8 Ø14 to F201240
16  1 $1.50 000311.8.423 plain washer late Ø9 Ø14 F201241 and up
17a 1 N/A    000361.8.436 flywheel nut early M8-1 x 9 hex12 to F201240
17a   $8.00 000361.8.436 substitute M8-1 x 6 hex12 & spacer ∅8 ∅12 x 3
17  1 $8.00 205011.8.446 flywheel nut late M9-1 x 9 hex12 F201241 & up
18a,b $37.0 205001.3.321 intake pipe ’72 rounded ∅18 clamp to F337644
18b,c,d N/A  205002.3.321 intake pipe ’80 angular ∅18 clamp F337645 & up

19  1 $7.00 205001.3.311 intake gasket

 


Garelli H1 or H2 engine case parts

# qty  price   part number    B. H1 or H2 Engine Case
o1a 1   N/A    205002.1.110 left case half  solid  mount up to F201240
0 1   N/A    205003.1.110 left case half rubber mount F201241 & up
02  1   N/A    200001.1.195 clutch compartment vent
03  4  $0.60 00210.044.00 head nut M7-1.0
04  4  $0.20 000319.3.516 head washer ∅7
05  4  $5.00 205001.3.486 cylinder stud M7-1.0 x 103
06  2  $10.0 00298.681.00 L & R crank seal 17 x 30 x 6/6.5 F201241 & up
06  2  $8.00 00
00 17x30x7 L & R crank seal 17 x 30 x 7 substitute
o6a 1  $7.50 00
298.678.00 L crank seal early 17 x 30 x 5 up to F201240
o6a 1  none   00298.680.00 R crank seal early 15 x 30 x 6 up to F201240
o6a 1  $8.00  00
15x30x5.5 substitute seal    15 x 30 x 5.5
o7a 1   N/A    205001.5.159 wires grommet up to F201240
0 1   N/A    205013.5.159 wires grommet F201241 & up
0 1   N/A    205013.1.132 magneto cover H1 only   ’78 style black F271811 and up
0 1   N/A    205001.1.132 magneto cover H1 or H2 ’72 style silver up to F271810
09  1   N/A    205012.1.132 magneto cover H1 or H2 ’72 style black H038472 and up
10 10 $1.00 00152.396.00 slot screw M6 x 40 case (6) & mag cover (4)
11  1   N/A    205013.1.131 clutch cover H1 only   ’78 style black F271811 and up
12  1   N/A    205002.1.131 clutch cover H1 or H2 ’72 style silver up to F271810
11  1   N/A    207056.1.131 clutch cover H1 or H2 ’72 style black H038472 and up
13  1  $14.0 205001.1.191 check and fill plug M12-1.5 x 10 original plastic, cracks easy
13  1  $6.00 M12-1.50-hex metal substitute M12-1.5 x 15 hex head sticks out 8-9 mm
14  1  $1.50 00298.424.00 seal washer ∅12-∅17 x 2
15  4  $1.00 00152.392.00 slot screw H1 or H2 M6 x 35 clutch cover (4)
15  4   N/A    00152.400.00 slot screw H1 or H2 M6 x 45 clutch cover (4)
16  1  $6.00 250001.1.193 drain plug M10-1.25 x 15
17  1  $2.00 00298.168.00 seal washer ∅10 ∅17 x 2
18  1  $7.00 205001.1.291 clutch cover gasket
19  4  $1.00 00152.412.00 slot screw M6 x 50(53) F case (2), R case (2)
20  6   N/A    205011.1.543 rubber tube ∅12-∅22 x 24 F201241 & up
21a 6   N/A    000315.1.364 metal tube ∅8.5-∅10 x ??  up to F201240

21  6   N/A    203002.1.544 metal tube ∅8.5-∅12 x 29 F201241 & up
22a 1  $9.00 205001.1.311 case gasket up to F201240
22  1  $9.00 205002.1.311 case gasket F201241 & up
23  4  $8.00 00302.058.00 crank bearings #6203 ∅17 ∅40 x 12
24  1  $7.50 00298.678.00 drive shaft seal 17 x 30 x 5
24  1  $8.00 00017.030.07 substitute seal 17 x 30 x 7
25  2  $6.50 000315.1.364 dowel pin ∅7.97 x 12.0 F201241 & up
26a 1   N/A    205002.1.110 right case half solid  mount up to F201240
26  1   N/A    205003.1.110 right case half rubber mount F201241 & up
27a 1  $3.00 205001.1.292 sprocket gasket, arch-with-2-holes up to F201240
28a 1  $6.00 205001.1.146 sprocket cover up to F201240
29a 2  $0.20 00213.828.00 washer ∅4 plain up to F201240
30a 2  $1.30 00171.711.00 screw M4 x 10 slot up to F201240

31  2  $1.00 00152.392.00 slot screw H1 M6 x 35 F clutch cover (2) silver
10  2  $1.00 00152.396.00 slot screw H2  M6 x 40 F clutch cover (2) silver

10  2  $0.80 00152.404.00 slot screw H1 or H2 M6 x 40 F clutch cover (2) black
32  1   N/A    203602.1.463  left  sticker  white  20mph up to F271810
32  1   N/A    200152.1.463  left  sticker yellow 25mph up to F271810
32  1   N/A    203001.1.463  left  sticker    red  30mph up to F271810
33  1   N/A    203602.1.462 right sticker  white  20mph up to F271810
33  1   N/A    200152.1.462 right sticker yellow 25mph up to F271810
33  1   N/A    203001.1.462 right sticker    red  30mph up to F271810

 


Garelli H1 clutch and transmission parts

# qty  price   part number    C. H1 Clutch and Trans.
01  1  none.. 205003.7.122 plain washer ∅15.3 ∅24.0 x 2.75 F201241 and up
02  2  $6.00 000357.7.122 splined washer, sprocket ∅23 od x 3.0
03  1  $19.0 205001.7.287 sprocket 10 tooth
04  2  $2.00 024357.7.587 wave washer for sprocket & gear ∅12 ∅23 x 1
05  2  $6.00 000315.7.586 nut for sprocket & gear M12-1.0 x 7 hex17
06  1  $16.0 205002.7.061 start shaft-lever ∅9.9
07  1  $2.00 200001.7.826 shaft washer ∅10 ∅20 x 0.5
08  1   N/A    205002.7.195 shaft spring
09  1   N/A    00298.739.00 shaft o-ring ∅7 x 2.0 (11 od)
10  1  $12.0 205001.7.827 start lever
11  1  $1.50 00274.201.00 shaft circlip ∅9 for ∅10 shaft
12  1  $14.0 205001.7.821 start button-pin
13  1   N/A    00279.955.00 start large circlip ∅49 x 1.2
14  1  $35.0 205001.7.828 start plate without button-pin #12
14  1  $49.0 205001.7assy start plate with button #12 installed
15  1  $4.50 024351.7.136 start spring conical coil ∅23.5 ∅21.5 x 22
16  6   N/A    010357.7.831 start bushing ∅7 ∅11 x 7
17  1  $27.0 205001.7.814 clutch hub star 1-speed
18  1  $33.0 002391.7.153 clutch rubber (elastic body)
19  1  none.. 205001.7.122 splined washer, clutch
20a 1  $65.0 205001.7.016 drum w/main driving gear 16T ∅15.0 ∅29.9 x 14.0
20  1  $65.0 205002.7.016 drum w/main driving gear 16T ∅15.0 ∅29.9 x 17.5
21a 1   N/A    205003.7.112 main driven gear  ∅114 ∅14.5 x 14?  71T
21  1  $65.0 205004.7.112 main driven gear  ∅114 ∅14.5 x 15.0 71T 
22a 1  $25.0 205003.7.261 drive shaft 9T,  98 mm  inner end shorter, everything else is same

22  1   N/A    205004.7.261 drive shaft 9T, 112 mm

 


Garelli H2 clutch and transmission parts

# qty  price   part number   D. H2 Clutch and Trans.
01  1  $2.00 200001.7.826 =H1 shaft washer ∅10 ∅20 x 0.5
02  1   N/A    205002.7.195 =H1 shaft spring
03  1   N/A    00298.739.00 =H1 shaft o-ring ∅7 x 2.0 (11 od)
04  1  $12.0 205001.7.827 =H1 start lever
05  1  $1.50 00274.201.00 =H1 shaft circlip ∅9 for ∅10 shaft
06  1  $14.0 205001.7.821 =H1 start button-pin ∅7 x 2.0 (11 od)
07  1   N/A    207303.7.586 =V2 special nut
08  1   N/A    207303.7.587 =V2 washer
09  1   N/A    207302.7.125 =H2 first gear driven H2
10  1  $8.00 00214.817.00 =G2 2-inner-tab washer
11  1   N/A    207302.7.018 =H2 second gear driven H2
12  $9.00 000357.7.185 =G2 ratchet pawl
13  2   N/A    000357.7.196 =G2 ratchet pawl spring
14  1   N/A    207302.7.131 =G2 ratchet hub body
15  1   N/A    00214.853.00 =G2 wave washer
16  1   N/A    207303.7.311 =G2 spacer
17  1   N/A    00271.036.00 =G2 woodruff key 4.0 x  6.5 x 15.4 M90
18  1   N/A    207002.7.261 =H2 drive shaft H2
19  2   N/A    207001.7.122 =H1 splined stepped washer  25mph use 207065
19  2   old#   000357.7.122 =H1 superseded to 207065.7.122
19  2  $5.00 207065.7.122 =H1 splined washer  30mph

20  2   N/A    00298.749.00 =H1 rubber square-ring     25mph optional
21  1  $19.0 205001.7.287 =H1 sprocket 10 tooth     25mph
21  1   N/A    205002.7.287 =H1 sprocket 11 tooth     30mph

22  1  $2.00 024357.7.587 =H1 washer, sprocket ∅12 ∅23 x 1
23  1  $6.00 000315.7.586 =H1 nut for sprocket M12-1.0 x 7 hex17
24  1  $7.00 205002.7.122 =V2 plain washer    ∅15.3 ∅23.9 x 2.0
25  1   N/A    207302.7.016 =H2 driving gear assembly H2
26  1  $19.0 000357.7.158 =G2 elastic body second speed
27  1   old#   000357.7.122 =H1 superseded to 207065.7.122
27  1  $5.00 207065.7.122 =H1 splined washer ∅15.1 ∅23.0 x 3.0, 14 splines
28  1  $15.0 000357.7.153 =G2 elastic body first speed
29  1  N/A     024357.7.814 =G2 clutch hub center star 2-speed
30  5  $4.00 207051.7.357 =G2 start clutch coil spring ∅5.5 x 17.8
31  4  $2.50 024357.7.829 =G2 rubber grommet-rivet
32  1  N/A     024357.7.833 =G2 start clutch plate
33  1  N/A     201001.7.028 =G2 clutch drum
34  1  N/A     024357.7.834 =G2 start push plate plus-shape
35  1  $16.0 205002.7.061 =H1 start shaft-lever ∅9.9

Only 4 parts (the driving gear assembly, both driven gears, and the driveshaft) in the H2 transmission are specific to H2. The other 31 parts are shared with H1, G2 and V2 engines.

 


D. Garelli Sport engine pedals

Garelli H1 or H2 engine, pedal parts

613L, 613R replacement cranks

 

 

 

 

 

513L, 513R replacement cranks

 

 

 

 

 

# qty  price   part number   E. H1 or H2 Pedal parts
24  1   N/A    000.216.0631 set of pedals original classic metal with 2 curved rubber blocks
24  1  $15.0 000.00.41124 substitute pedal set, classic metal with 2 straight rubber blocks
25a 1  N/A    000.223.0783=1190 left arm 6½” 5½” reach  1½” offset 536L w/ groove Eureka up to F201240
25  1   N/A    000.227.0783 left pedal arm 6¾” 5¾” reach  1″?  offset oo00 no groove Eureka F201241 & up
25  1   N/A    000.225.0783 left pedal arm 6¾” 5¾” reach  1¼” offset 603L no groove Sport and other H1, H2
25  1  $24.0 000.000 613L left pedal arm 7¼” 6¼” reach  1½” offset 613L repro beautiful chrome ½” longer
25  1  $20.0 000.000 513L left pedal arm 6¼” 5¼” reach   ¾”  offset 513L repro beautiful chrome ½” shorter
25  1  (cont.) 00000 (cont.) has a 9.5 mm pin hole but requires a 9.0 mm wedge pin
25+32$34.0 0000. set-613 pedal arm set 7¼” 6¼” reach  1½” offset 613 crank arm set 613L and 613R
25+32$31.0 0000. set-513 pedal arm set 6¼” 5¼” reach   ¾”  offset 513 crank arm set 513L and 513R

26  1  $14.0 205001.7.070 pedal chain “Regina 7SA35” #35 x 34 link
27  1   N/A    205002.7.421 pedal sprocket 27 tooth #35
28  1   N/A    203001.7.441 toothed clamp (ratchet block)
29  1  $38.0  205003.7.427 pedal shaft length 232 mm
30  2 none.. 200001.7.187 washer ∅16.2 ∅32 x 2.0
31  2  $2.00 000.000.2074 wedge pin 9.0 ∅9.0 for #513 and cranks from Italy, Spain, France mostly
31  2  $2.00 000.00wp-9.5 wedge pin 9.5 ∅9.5 for #613 and cranks from Germany, Taiwan, others 

32a 1  $24.0 000.010.0785=1250 right arm 6¾” 5¾ reach   ¾” offset 536R w/ groove Eureka up to F201240
32  1   N/A    000.214.0785 right pedal arm 6¾” 5¾” reach ¾”? offset 0000 no groove Eureka F201241 & up
32  1  $23.0 000.221.0782 right pedal arm 6¾” 5¾” reach  ½”  offset 604R no groove Sport and other H1, H2
32  1  $15.0 000.000 613R right pedal arm 7¼” 6¼” reach 1½” offset 613R repro beautiful chrome ½” longer
32  1  (cont.) 00000 (cont.) requires 2mm sliced off the right 52mm protection tube
32  1  $17.0 000.000 513R right pedal arm 6¼” 5¼” reach  ¾”  offset 513R repro beautiful chrome ½” shorter
32  1  (cont.) 00000 (cont.) has a 9.5 mm pin hole but requires a 9.0 mm wedge pin
33  2  $0.20 000.000.2064 wedge pin washer ∅6
34  2  $0.40 00210.039.00 wedge pin nut M6
35  2   N/A    00299.809.00 square ring ∅16 ∅20 x 2.5
35  2  $2.00 O16x20x2ring substitute ∅16 ∅20 x 2.0

36  1   N/A    200001.7.444 ratchet spring
37  2   N/A    506651.7.618 protection tube right ∅16 ∅18 x 52
37  2   N/A    506701.7.618 protection tube  left  ∅16 ∅18 x 30

 

 


3. Garelli Gulp, VIP, and Monza GT Engine Parts

Gulp vertical-cylinder 2-speed automatic “G2”
a. A000001 to A099999 =00000,1970-75? pre-US, G1 and G2
b. A100001 to A102114 =02114, ≈1976-77? early gear-shift ratchet
b. eng# A102115 and up=ooooo,1977?-78 late gear-shift ratchet

(not included)
1965-70? Gulp

a. G2 (’70-75? UK)
1973? Concorde Matic

b. G2 (’76-77 US)
1977 Gulp Matic

b. G2 (’77-78 US)
1978 Gulp Matic A107971

 

 

 

 

 

 

 

V.I.P.  vertical-cylinder 2-speed automatic “V2”
c. A150001 to A177887 =27887, ≈1978-80, 1978 mag cover #1, CEV 2158  “bullet” headlight
c. A177888 to A181000? =3112? ≈1980-84, 1980 mag cover #2, CEV 1211 “pancake” headlight
d.
 eng A200000? and up  =oooo,1984-86, center carburetor,   CEV 1233.1  “Euro”  headlight

c. V2 (’78-80 US)
1980 VIP 2-sp A174041

L ’78 R cover #1 21101.1.132
R ’80 R cover#2 21201.1.132

c. V2 (’80-84 US)
1980 VIP 2-sp
1980-type oil tank

d. V2 (’84-86 US)
1985 VIP-N 2-sp
center carburetor

 

 

 

 

 

 

Monza GT vertical-cylinder 1-speed automatic “M1”
e. B344619 and above (1983-84) radial  silver head fins, mag cover #3
f.  L0?????   and above (1984-86) square black head fins, mag cover #3

e. M1 (’83-84 US)
1983 Monza GT

f. M1 (’85-86 US)
1985 Monza GT

 

 

 

 

 

 

 


Garelli G2 or V2 top end

# qty  price   part number   A. G2 or V2 Top End
1a  1  N/A    200001.3.131 cylinder head early
1x  1  N/A    200001.3.131 cylinder head
2x  2 $23.0 000912.1.543 rubber bushing 3-step id ∅11.2 x 16.5
2x  2 (cont.) 000912.1.543   od=15.5 x 6, od=22.5 x 6, od=26.0 x 4
3a  1 $7.00 000912.1.157 metal tube early ∅8.5 ∅11/10 x 32
3x  1 $9.00 000912.1.157 metal tube straight ∅8.5 ∅11 x 32
4a  1  N/A    200001.3.232 head gasket early, square type
4x  1 $10.0 200001.3.232 ring gasket aluminum ∅42 ∅57.3 x 1.0
5x  2 $1.00 00275.312.00 piston pin clip Ø12
6x  1  $12.0 000351.2.191 piston pin Ø12 x 32.4
7x  N/A    205053.2.150 40.0 piston Ø39.93 18-12-17? 25mph
07  N/A    205053.2.151 40.2 piston Ø40.13 18-12-17? 1st oversize
07  1 $55.0 205053.2.152 40.4 piston Ø40.33 18-12-17 2nd o.s. GOL
07  1  N/A    200001.2.150 40.0 piston Ø39.93 18-12-16 30mph
07  1  N/A    200001.2.151 40.2 piston Ø40.13 18-12-16 1st oversize
07  1  N/A    200001.2.152 40.4 piston Ø40.33 18-12-16 2nd oversize

8x  2 $10.0 00307.021.00 piston ring Ø40.0 x 2.0 FG side-pin std
8x  2 $15.0 00308.027.00 piston ring Ø40.2 x 2.0 FG side-pin
1 o.s
8x  2 $12.0 00308.028.00 piston ring Ø40.4 x 2.0 FG side-pin 2 o.s

9a  1  N/A    200001.3.111 cylinder iron Gulp early

9b  1  N/A    200052.3.111 cylinder iron G2, slanted transfers 25mph
9b  1  N/A    200001.3.111 cylinder iron G2, slanted transfers 30mph
9c  1  N/A    200002.3.111 cylinder iron V2, straight transfers 25-30
10  1 $12.0 203001.3.231 base gasket G2, slanted transfers type
10c   $8.00 211001.3.231 base gasket V2, straight transfers type
11  2 $0.20 00214.409.00 plain washer M6
12  2 $0.50 00171.706.00 hex bolt M6x20
13  1 $15.0 00304.957.00 needle bearing Ø12-Ø16 x 14
14  1 $2.50 201001.2.917 clutch nut M12-1.0 x 6 hex17

15  1 $1.50 00214.756.00 wave washer ∅12.2 ∅19.5 x 0.7
16  1  N/A    201001.2.100 crankshaft G2, pork chop type
16  1  N/A    212001.2.100 crankshaft V2, pork chop to-’80 78mm L
16  1 $140  212001.2.100 crankshaft V2, full circle ’80-on 78mm L
17  1 $2.00 00271.018.00 flywheel key M83 2.5 x 3.0 x 9.0
18  1 $1.50 000311.8.423 wave washer Ø10
19  1 $7.00 000315.8.446 flywheel nut M10-1.0 x 14 hex14
20  1  N/A    000315.3.233 exhaust gasket ring  ∅24 ∅32.5 x 2.5
20  1 $2.50  W62-24-32-2 substitute gasket ring ∅24 ∅32 x 2.0
21  1 $7.00 032315.3.322 intake gasket
22  1 $35.0 043351.3.321 intake pipe ∅18 clamp

 

 


Garelli M1 top end

# qty  price   part number   B. M1 Top End
1a  1  N/A    203664.3.131 cylinder head silver radial fins
1b  1  N/A    203664.3.131 cylinder head black square fins
2x  1  N/A    200056.3.232 ring gasket aluminum 25mph thicker
2x  1  N/A    200052.3.232 ring gasket aluminum 30mph
3x  1  N/A    208051.3.111 cylinder, all aluminum, piston port
4x  1 $8.00 211001.3.231 base gasket V2 & M1
5x  2 $0.20 00214.408.00 plain washer M6
6x  2 $0.40 032315.7.596 nut M6
7x  1  N/A    000357.2.917 clutch nut M1 M12-1.0 x ??
8x  1 $1.50 00214.756.00 wave washer for clutch ∅12.2 ∅19.5 x 0.7
(8) 1 $1.50 000311.8.423 wave washer for magneto Ø10 ∅16? x 1.0?
9x  1  N/A    200062.2.100 crankshaft M1 full circle type
10  1 $2.00 00271.018.00 flywheel key M83 2.5 x 3.0 x 9.0
11  1 $7.00 000315.8.446 flywheel nut M10-1.0 x 14 hex14
12  2  N/A    not delivered older version shown, new version is 1-piece

13  1 $15.0 00304.957.00 1-piece needle bearing Ø12-Ø16 x 14
14  1  N/A    208703.2.150 piston M1 ∅39.9x, 22-12-16 with window
1
5  2 $1.00 00275.312.00 piston pin clip Ø12
16  1 $12.0 000351.2.191 piston pin Ø12 x 32.4
17  1 $10.0 00307.181.00 piston ring lower  Ø40 x 1.5 FG side pin

18  1  N/A    00310.001.00 piston ring upper L-type Ø40 x 2.0 Dykes type
19  2  N/A    208604.3.229 rubber comb vibration damper for cyl fins

 

 The Monza GT piston has a very high top, 22mm from the edge of the pin to the edge of the top dome. Most Garelli moped pistons are 18mm, pin to top. This is like early 1970’s Garelli European models such as Tiger, but with a boost transfer port rectangular window on the upper intake side of the piston. Apparently a Tiger piston, without the transfer port window, works in a Monza GT, but makes less power. 

The piston shown in the illustration does not have a boost window, like a Monza GT piston has.

 


V2-B. Garelli VIP engine case

Garelli G2 engine case

# qty  price   part number   C. G2 Case
01  1  N/A    201001.1.463 left side decal 25mph
01  1  N/A    203602.1.463 left side decal 30mph
02  1 $75.0 200001.1.131 left (clutch) cover
03  1 $7.00 203001.1.291 clutch cover gasket Gulp
04  2 $9.50 00298.585.00 crank seal L and R 17-40-8.5  1-lip
04  2 $9.00 00 17x40x7TC substitute-upgrade 17-40-7TC 2-lip 

05  4 $5.00 000351.3.486 cylinder stud M7 x 113
06  4 $0.20 000319.3.516 head washer ∅7
07  4 $0.60 00210.044.00 head nut M7-1.0
08  2  N/A    000315.1.377 circlip internal type 40 x 1.7
09  1 $8.00 203001.1.311 case gasket Gulp
10  2 $8.00 00302.058.00 crank bearing L & R #6203 ∅17 ∅40 x 12
11  2 $6.50 000315.1.364 dowel pin ∅7.97 x 12.0
12  1  N/A    00214.825.00 washer
13  6 $1.00 00152.392.00 slot screw, front case 6 M6 x 35
14a 1  N/A    200001.5.159  top  rubber grommet (for internal  spark coil magneto) ∅5 hole for thick spark wire
14a 1  N/A    200001.5.159 back rubber grommet (for internal  spark coil magneto) ∅5 hole for 2 output wires

14  1  N/A    203003.5.159  top  rubber grommet (for external spark coil magneto) no hole
14  1  N/A    200001.5.159 back rubber grommet (for external spark coil magneto) ∅5 hole for 3 output wires

15  3 $0.80 00152.240.00 slot screw, mid clutch cover 2, mid case upper 1 M6 x 60
15  2 $2.00 00155.448.00 slot screw, front clutch cover 2 M6 x 60 with seal washer 

16  1  N/A    201001.1.462 right side decal 25mph
01  1  N/A    203602.1.462 right side decal 30mph
17  1  N/A    203001.1.132 right (magneto) cover
18  8 $1.00 00152.400.00 slot screw, mag cover 3, rear clutch cover 2, rear case 2, mid case lower 1 M6 x 45

19  1 $5.00 00274.030.00 circlip internal type 42 x 1.7
20  1 $8.00 00298.603.00 sprocket shaft seal 17-42-7    1-lip
20  1 $8.00 00 20x42x7TC substitute-upgrade 17-42-7TC 2-lip

22  1 $1.50 00298.424.00 seal washer ∅12-∅18 x 1.5
23  1 $12.0 000315.1.193 drain plug M12-1.50 x 11, hex 17 x 5
24a    N/A    205001.1.191 check and fill plug early big type
24  1 $14.0 205001.1.191 check and fill plug M12-1.5 x 10 original plastic, cracks easy
24  1 $6.00 M12-1.50-hex metal substitute M12-1.5 x 15 hex head sticks out 8-9 mm

25  1 $1.50 00298.424.00 seal washer ∅12-∅17 x 2
26  1  N/A    00274.024.00 circlip internal type ?? x ??
27  2 $8.00 203002.1.547 metal tube ∅8.5 ∅12 x 46
28  2 $14.0 203001.1.546 rubber bushing 3-step id=12.5, length=43
28  2 (cont.) 203001.1.546        od=15 x 15, od=20 x 27, od=24 x 1

29  2 $5.00 00298.671.00 pedal shaft seal 16 x 24 x 4   1-lip
04  2 $7.00 00 16x24x4TC subst.-upgrade 16 x 24 x 4TC 2-lip

30  2 $0.40 00210.416.00 nut M6
31  1 $19.0 00304.555.00 main shaft left bearing #16003 ∅17 ∅35 x 8
32  1 $18.0 211001.1.237 bronze bushing 1-step ∅20 ∅24 ∅28 x 13
33  1 $12.0 00304.955.00 needle bearing ∅13 ∅19 x 12 HK1312
34  1  N/A    200003.1.110 left case half (R & L set)
35  1  none.. 00304.557.00 bearing #16004 ∅20 ∅42 x 8
36  1  N/A    200003.1.110 right case half (R & L set)

 


Garelli V2 or M1 engine case parts

# qty  price   part number    D. V2 or M1 Case
01  1 $8.00 211001.1.291 clutch cover gasket VIP
02  1 $7.00 00298.682.00 crank seal right 17 x 40 x 7
02  1 $7.00 00298.683.00 crank seal left  17 x 40 x 7
03  6 $0.80 00152.240.00 slot screw V2 M6 x 60
03  6  N/A    00152.375.00 slot screw M1 M6 x 55

04  1 $14.0 205001.1.191 check and fill plug M12-1.5 x 10 original plastic, cracks easy
04  1 $6.00 M12-1.50-hex metal substitute M12-1.5 x 15 hex head sticks out 8-9 mm

05  2 $1.50 00298.424.00 seal washer ∅12-∅17 x 2
06  1 $12.0 000315.1.193 drain plug M12-1.50 x 11 hex 17×5
07  1  N/A    211001.1.131 clutch cover #1 M1

07  1  N/A    212001.1.131 clutch cover #2 V2
08  3  N/A    000315.1.377 circlip internal type 40 x 1.7
09  3 $8.00 00302.058.00 crank & main shaft bearing #6203 ∅17 ∅40 x 12
10  2 $8.00 203002.1.547 metal tube ∅8.5 ∅12 x 46
11  2 $14.0 203001.1.546 rubber bushing 3-step id=12.5, length=43
28  2
(cont.) 203001.1.546        od=15 x 15, od=20 x 27, od=24 x 1
12  2 $5.00 00298.671.00 pedal shaft seal 16 x 24 x 4   1-lip
12  2 $7.00 00 16x24x4TC subst.-upgrade 16 x 24 x 4TC 2-lip

13  2 $0.40 00210.416.00 case nut M6
14  1  N/A    211001.1.110 left and right case set V2
14  1  N/A    201068.1.110 left and right case set M1

15  2 $6.50 000315.1.364 dowel pin ∅7.97 x 12.0
16  4 $0.80 00152.375.00 slot screw M6 x 55
17  1 $5.00 00274.030.00 circlip internal type 42 x 1.7
18  1 $8.00 00298.603.00 sprocket shaft seal 17-42-7    1-lip
18  1 $8.00 00 20x42x7TC substitute-upgrade 17-42-7TC 2-lip

19  3 $1.00 00152.400.00 slot screw M6 x 45
20  1 $34.0 211001.1.132 magneto cover #1 V2 to A177887
20  1  N/A    212001.1.132 magneto cover #2 V2 A177888 & up
20  1  N/A    213001.1.132 magneto cover #3 M1

21  6 $1.00 00152.392.00 slot screw, front case 6 M6 x 35
22  1  N/A    200001.5.159 rubber grommet (for external spark coil magneto) ∅5 hole for 3 output wires
23  1 none.. 00304.557.00 ball bearing ∅20 ∅42 x 8 #16004
24  1 $12.0 00304.955.00 needle bearing ∅13 ∅19 x 12 HK1312
25  1  N/A    00214.825.00 washer ∅13
26  1 $18.0 211001.1.237 bronze bushing 1-step ∅20 ∅24 ∅28 x 13
27  1 $8.00 211001.1.311 case gasket VIP
28  4 $0.60 00210.044.00 head nut M7-1.0
28  4  N/A    046353.3.494 head nut M7-1.0 tall?

29  4 $0.20 000319.3.516 head washer ∅7
30  4 $5.00 000351.3.486 cylinder stud M7 x 113
30  4  N/A    044354.3.486 cylinder stud M1 M7 x ??

 


Garelli V2 and G2 clutch and transmission, drive paths in green

# qty  price   part number    E. G2 or V2 Transmission
01  1   N/A    200001.7.061 =G2 start shaft with lever
02  1  $2.00 200001.7.826 =H1 shaft washer ∅10 ∅20 x 0.5
03  1   N/A    205002.7.195 =H1 shaft spring
04  1   N/A    00298.739.00 =H1 shaft o-ring ∅7 x 2.0 (11 od)
05  1   N/A    200001.7.827 =G2 start lever G2
05  1   N/A    205001.7.827 =H1 start lever V2

06  1  $1.50 00274.201.00 =H1 shaft circlip ∅9 for ∅10 shaft
07  1  $14.0 205001.7.821 =H1 start button pin
08  1  $14.0 024357.7.834 =G2 start push plate “+” shape without center button-pin
08  1  $28.0 00 #8 and #7 =G2 start push plate “+” with center button-pin installed
09  1  $9.00 000351.7.122 =G2 splined washer G2 ∅15.1 ∅23.0 x 3.05 (14 splines)
09  1  (cont.) 000351.7.122 =G2 a second #9 is shown before #10, but it is actually part of #10

09  1  $7.00 201351.7.122 =V2 plain washer V2 15.3 ∅24.0 x 3.0  

10  1  N/A     201001.7.028 =G2 clutch drum
11  1  N/A     024357.7.833 =G2 start clutch plate
12  4  $2.50 024357.7.829 =G2 rubber grommet-rivet
13  5  $3.00 207051.7.357 =G2 start clutch coil spring ∅5.5 x 17.8
14  1   N/A    024357.7.814 =G2 clutch hub center star 2-speed
15  1  $15.0 000357.7.153 =G2 elastic body first speed
16  1  $19.0 000357.7.158 =G2 elastic body second speed
17  1  $55.0 024357.7.016 =G2 outer star with driving gears assembly
18  1  $7.00 201351.7.122 =G2 washer G2 15.3 24.0 x 3.0
18 $7.00 205002.7.122 =V2 washer V2 ∅15.3 ∅23.9 x 2.0
19  1   N/A    024357.7.018 =G2 first speed driven gear G2
19  1   N/A    212001.7.018 =V2 first speed driven gear V2

20  1   N/A    00271.036.00 =G2 woodruff key 4.0 x  6.5 x 15.4 M90
21a 1   N/A    201001.7.261 =G2 main shaft G2 with final driving gear 14T
21  1   N/A    212001.7.261 =V2 main shaft V2 with final driving gear 14T
22  1   N/A    024357.7.586 =G2 special nut G2
22  1   N/A    207303.7.586 =V2 special nut V2

23  1  $2.00 024357.7.587 =H1 washer for gear ∅12 ∅23 x 1
24  1   N/A    024357.7.125 =G2 second speed driven gear G2
24  1   N/A    212001.7.125 =V2 second speed driven gear V2
25  2  $8.00 00214.817.00 =G2 2-inner-tab washer up to A102114
25  1  $8.00 00214.817.00 =G2 2-inner-tab washer A102115 & up
26  2  $9.00 000357.7.185 =G2 ratchet pawl
27  2   N/A    000357.7.196 =G2 ratchet pawl spring conical coil type ∅2 ∅3 x 6.5
28  1   N/A    201001.7.131 =G2 ratchet hub body up to A102114
28 $25.0 201002.7.131 =G2 ratchet hub body A102115 & up
29  1   N/A    201002.7.283 =G2 final driven gear G2
29  1   N/A    211001.7.283 =V2 final driven gear V2
30  1   N/A    201002.7.423 =G2 spacer G2
31  1   N/A    202001.7.421 =G2 pedal chain sprocket G2 #35 11T
32  1   N/A    201002.7.200 =G2 driveshaft G2 with 29, 30, 31 length = 133 mm
32  1   N/A    211001.7.200 =V2 driveshaft V2 w/29 (30,31 9T permanent) L = ??
33  2  $8.00 203654.7.286 =G2 splined washer ∅19.2 ∅26.5 x 4.0 (18 splines)
34  1   N/A    203001.7.287 =V2 sprocket 12 tooth 25mph
34  1  $19.0 201001.7.287 =V2 sprocket 13 tooth 30mph
35  1  $1.50 00213.672.00 =G2 split washer ∅15 ∅24 x 3
36  1   N/A    200001.7.422 =G2 sprocket nut M14-1.0 x 10 22hex
36  1  $2.50 200001.7.422 =G2 substitute nut M14-1.0 x 7 19hex

38  1  $10.0 00214.853.00 =G2 washer ∅17.3 ∅42.8 x 2.0 only on A102115 & up
39  1   N/A    201002.7.311 =G2 spacer only on A102115 & up

The additional primary shaft changes the direction of rotation. So the G2, V2, and M1 engines rotate in the opposite direction as H1 and H2. Looking at the flywheel from the right side, G2, V2 and M1 rotate clockwise (CEV 6939 magneto with M18 “left hand” points) while H1 and H2 rotate anti-clockwise (CEV 6933 magneto with M14 “right hand” points).

 


Garelli M1 transmission

# qty  price   part number   F. M1 Transmission
01  1   N/A    200001.7.061 =G2 start shaft with lever
02  1  $2.00 200001.7.826 =H1 shaft washer ∅10 ∅20 x 0.5
03  1   N/A    200001.7.195 =00 shaft spring M1
04  1   N/A    00298.739.00 =H1 shaft o-ring ∅7 x 2.0 (11 od)
05  1  $12.0 205001.7.827 =H1 start lever

06  1  $1.50 00274.201.00 =H1 shaft circlip ∅9 for ∅10 shaft
07  2  $6.00 000315.7.586 =H1 nut xx  for gear M12-1.0 x 7 hex17

08  2  $2.00 024357.7.587 =H1 washer for gear ∅12 ∅23 x 1
09  1   N/A    211001.7.112 =00 main driven gear M1
10  1   N/A    211001.7.261 =00 main shaft M1 with final driving gear 14T
11  1   N/A    211001.7.200 =00 drive shaft M1
12  1   N/A    211001.7.261 =00 final driven gear M1
13  2  $8.00 203654.7.286 =G2 splined washer ∅19.2 ∅26.5 x 4.0 (18 splines)
14  1   N/A    206052.7.287 =V2 sprocket 16 tooth 25mph
14  1   N/A    200001.7.287 =V2 sprocket 17 tooth 30mph

15  1  $1.50 00213.672.00 =G2 split washer ∅15 ∅24 x 3
16  1   N/A    200001.7.422 =G2 sprocket nut M14-1.0 x 10 22hex
16  1  $2.50 200001.7.422 =G2 substitute nut M14-1.0 x 7 19hex
17  1  $7.00 205002.7.122 =H1 washer, clutch inner ∅15.3 ∅23.9 x 2.0
18  1   N/A    211001.7.016 =00 clutch drum M1 with main driving gear
19  1   old#   000357.7.122 =H1 superseded to 207065.7.122
19  1  $5.00 207065.7.122 =H1 splined washer, clutch inner
20  1  $29.0 205001.7.814 =H1 clutch hub star
21  1  $4.50 024351.7.136 =H1 start spring ∅23 x 22
22  6   N/A    010357.7.831 =H1 start bushing ∅7 ∅11 x 7
23  1  $33.0 002391.7.153 =H1 clutch rubber (elastic body)
24  1  $35.0 205001.7.828 =H1 start plate without button
24  1  $49.0 205001.7assy =H1 start plate with button #26
25  1   N/A    00279.955.00 =H1 start large circlip ∅49 x 1.2
26  1  $14.0 205001.7.821 =H1 start button-pin

 


Garelli G2, V2 or M1 pedal parts

# qty  price   part number    G. G2, V2 or M1 Pedal parts
01  1   N/A    000.000.0631 set of pedals G2 & V2 metal, curved rubber blocks
01  1   N/A    000.212.0681 set of pedals M1 all-black solid rubber block type
01  1  $15.0 000.00.41124 substitute pedals metal, two straight rubber blocks
02  2  $0.40 00210.039.00 wedge pin nut M6
03  2  $0.20 000.
000.2064 wedge pin washer ∅6
04  1   N/A    000.200.0783=8920 left crank 6¾” 5¾” reach 1½” offset 0000 G2

04  1   N/A    000.225.0783 left pedal crank  6¾” 5¾” reach 1¼” offset 0000 V2
04  1   N/A    000.000.0857 left pedal crank  6¾” 5¾” reach 1¼” offset 0000 M1
04  1  $24.0 000.000 613L  left pedal crank
  7¼” 6¼” reach 1½” offset 613L repro beautiful chrome
05  2  $2.00 000.000.2074 wedge pin with nut 9.0 mm
06  2  none.. 200001.7.187 washer ∅16 ∅32 x 2.0
07  1  $21.0 211001.7.429 pedal sprocket V2 17 tooth #35
08  1  $14.0 200001.7.070 pedal chain G2 says “Regina ASA35” #35 x 28 link

08  1  $14.0 211001.7.070 pedal chain V2 says “Regina ASA35” #35 x 26 link
09  1   N/A    200001.7.444 ratchet spring
10  1   N/A    200001.7.441 toothed clamp (ratchet block)
11  1  $22.0 000.211.0782=8930 right crank 6¾” 5¾” reach 1¼” offset 539R G2
11  1   N/A    000.206.0782 right pedal crank 6¾” 5¾” reach  1″? offset 0000 V2 up to frame SA07026
11  1  $20.0 000.223.0782 right pedal crank 6¾” 5¾” reach   ¾” offset 604R V2 frame SA07027 & up
11  1   N/A    000.000.0856 right pedal crank 6¾”  5¾” reach  ¾” offset 0000 M1
11  1  $15.0 000.000 613R right pedal crank 7¼” 6¼” reach 1½” offset 613R repro beautiful chrome
12  1   N/A    200001.7.427 pedal shaft G2 233 mm total length

12  1   N/A    211001.7.427 pedal shaft V2 225 mm total length up to engine# A177887
12  1   N/A    200058.7.427 pedal shaft M1 and V2 right 15? longer eng# A177888 & up

13  1   N/A    200001.7.437 spacer G2 only ∅16.4 ∅24 x 29.5

14  1   N/A
    200001.7.444 ratchet spring early design, same part # as item 9
15  1   N/A
    200001.7.429 pedal sprocket G2 19 tooth
16  1   N/A    502151.7.618 left   protection tube V2  ∅16 ∅18 x 47 up to A177887
16  1   N/A    500225.7.618 right protection tube V2  ∅16 ∅18 x 32 up to A177887
16  2   N/A    502151.7.618 L & R protection tube V2 ∅16 ∅18 x 47 A177888 & up

 

Here are illustrations, measurements, and more info, by Garelli Guru Yugi Trall
Gulp/VIP Differences: https://www.mopedarmy.com/forums/read.php?2,4279212 
Garelli Crankshafts:    https://www.mopedarmy.com/forums/read.php?1,4279937

 


Engine Hardware Parts, listed by type

205003.7.122

Garelli precision washers
000 part # 00 price 00 I.D 0 O.D  thickness  description oo applications
200001.7.187 none..  ∅16.2 ∅32.0 x 2.0  , no splines     H1-H2-G2-V2-M1 pedal
205002.7.122 $7.00  ∅15.3 ∅23.9 x 2.0  , no splines     H2-V2-M1 clutch inner
201351.7.122 $7.00  15.3 ∅24.0 x 3.0  , no splines     G2 clutch inner
205003.7.122 none..  ∅15.3 ∅24.0 x 2.75  no splines     H1 clutch inner
2

205001.7.122

Garelli splined washers
000 part # 00 price 00 I.D 0 O.D  thickness  description oo applications
000357.7.122  old#   superseded to 207065.7.122
207065.7.122 $5.00  ∅15.1 ∅23.0 x 3.00, 14 splines     H2-M1 clutch, H1 sprocket
000351.7.122 $9.00  ∅15.1 ∅23.0 x 3.05, 14 machined G2-V2 clutch

205001.7.122 none..  ∅15.1 ∅22.1 x 3.00, 14 splines     H1 clutch (use 207065)
203654.7.286 $8.00  ∅19.2 ∅26.5 x 4.00, 18 splines     G2-V2-M1 sprocket

cheese slot

Garelli engine screws: head type is called “cheese slot” 
00152.240.00 $0.80 slot screw M6 x 60
00152.375.00 $0.80 slot screw M6 x 55
00152.392.00 $1.00 slot screw M6 x 35
00152.396.00 $1.00 slot screw M6 x 40
00152.400.00 $1.00 slot screw M6 x 45
00152.404.00 $0.80 slot screw M6 x 40 black?
00152.412.00 $0.80 slot screw M6 x 50(53 actual)
00155.448.00  N/A    slot screw M6 x 60 with seal washer