Controls: Handlebars, Levers, Throttle housings, Throttle twist tubes, Grips

September 17, 2011

Part.# # Description Price Applications
………H…A…N…D…L…E…B…A…R…S……..
110511 bar..superbike..black.2-bend.2″.rise $25.00
bar..superbike..chrome.2-bend.2″.rise $25.00
bar..drag.black.1-bend.0″.rise $25.00
bar..drag.chrome.1-bend.0″.rise $25.00
110540 bar..clubman..chrome $30.00
616564 bar..daytona..chrome.2-bend.2″.rise $25.00
616563 bar..euro..chrome.2-bend.2″rise. N/A
3346 bar..Wald.chr.2-bend.2″.rise.center.hump $15.00 fits.Tomos.07-on.not.others

>>>>>>>>>>>>>>>>> G  R  I  P  S   <<<<<<<<<<<<<<<<<<<<

Most grips are too long for most mopeds. The left side doesn’t matter, but the right side does. When the left grip is longer, the lever housing (perch) is moved over to make room. When the right grip is longer, it must hang over the end, or possibly make the throttle stick. Standard motorcycle grips are 130mm (5 1/4″), and some are 6″. Moped and small scooter grips are 110mm long (4 3/8″). There’s not a big selection in the shorter size.

 

 

 

 

 

Part.# # Description Price Applications
……….…..…G…R…I…P…S…………….. motorcycle.grips.are.longer-130mm
197672 grips..ProGrip767 scooter.gel.black.110 $12.00
179242 grips..Galindo.Super.Bike..black.110mm $10.00
170500 grips..black.foam..120mm.long $8.00
170766 grips..large.foam.chrome.ends..130mm $20.00
494200 grip.L.22mm..Magura.black.hard.ribbed $2.00
494170 grip.R.24mm..Magura.black.hard.ribbed $12.00
414310 grip.L.22mm..Magura.black.”waffle” $5.00
414300 grip.R.24mm..Magura.black.”waffle” N/A
494080 grip.L.22mm..Magura..late.Magnum N/A
494050 grip.R.24mm..Magura..late.Magnum N/A
223712 grip.right.24mm..92-08.Tomos.style $10.00
223711 grip.left.22mm..92-08.Tomos.style $10.00

>>>>>>>>>>>>>>>>>> M A G U R A    L E V E R S  <<<<<<<<<<<<<<<<<

Magura is the most common moped lever. There are two main types, the Magura “Wrap Around”, where the throttle cable wire wraps around the twist tube, and the Magura “Sliding Block”, where the throttle cable goes straight in (see below).

Balls or No Balls: Early versions had no balls on the levers, and had part of the throttle twist tube exposed, such as 1960′s Puchs. The last moped to have pointed levers was the 1978 Sears Free Spirit.

Brake Light Switch or Not: Euro versions have no threaded hole for the brake light switch. US mopeds all had threaded holes in their controls. Aftermarket replacements usually do not.

Peugeot or Not Peugeot: There are two ways to stop the brake cables. The Peugeot way is to have 6mm threaded holes in the housings with 6mm adjustors stopping the cables. The non-Peugeot way is to have the housings stop the cables (or the inline Magura-type adjuster) with a slotted recess instead of threads. You can convert to Peugeot style by drilling and tapping.

 

Part.# # Description Price Applications
……M..A..G..U..R..A……L..E..V..E..R..S….. used.on.all.German.plus.other.mopeds:
…M.A.G.U.R.A…W.R.A.P.-.A.R.O.U.N.D Batavus/Colombia/Flandria/Foxi/Flying.Dutchman/Hercules
SILVER.painted.housings.(1970s)> JC.Penney/Kreidler/KTM/Kynast/Murray/Odyssey/Puch
Sachs/Sears/Sparta/74-84.Tomos/79-83.Trac/others
BLACK.painted.housings.(1980s)> Puch.80-83.plain.Maxi.Tomos.80-85.some
412501 1 lever..Magura.Left.folded.alum.w/ball $25.00 used…or.use.new.R.lever.flipped.over
760169 2 lever..Magura.R..folded.alum.w/ball $16.00 new.and.shiney
412871 8 lever.return.spring..left $7.00 helps.lever.snap.back.nice
415771 9 lever.return.spring..right $3.00 helps.lever.snap.back.nice
760014 6 lever.pivot.bolt.&.nut..Magura.6/5mm $2.00
101452 lever/throttle.assy.Mag..wrap-around $60.00 with brake light switch.holes
309900 13 right.housing..Mag..wrap.silver $20.00
309631 4 throttle.twist.tube..mag..wrap $25.00 these.are.scarce
5 insert.piece.to.make.throttle.stick leave.this.out.or.throttle.won’t.self-return
300520 16 lever..start..small.black.plastic $10.00
425030 17 start.cable.pinch.screw.4mm $2.00
454890 start.lever.pivot.pin N/A use.4mmx20.bolt+nut
118771 lever.assy..70′s.Magura.left..silver N/A some.used.or.with.R.lever.available
12 lever.body.left.Magura..silver $15.00 used available
494240 3 choke/decomp.trigger..locks-in.off.bar N/A use 430100 substitute
430100 lever..substitute.for.choke/decomp $8.00 clamps.on.near.throttle..black.metal
401590 10 clamping.screw.M6.slot.head $2.00 non-Peugeot
10 clamping.screw.M6.allen.head $2.00 Peugeot

This is the Magura Sliding Block throttle used on deluxe Puch mopeds:

Part.# # Description Price Applications
…M.A.G.U.R.A…S.L.I.D.I.N.G…B.L.O.C.K…
sliding-block.with.pinch-bolt.black > Puch.78-83.Luxe.Newport.Sport.Magnum
sliding-block.with.no.pinch-bolt.black > Puch.84-86.all…special.throttle.cable
123961 lever/throttle.assy..Magura.slide.black $80.00 used…good.condition
311800 right.housing..Mag..slide.black $30.00 Puch.see.above
311710 lever/throttle.twist.tube..mag..slide $20.00 Puch.see.above
311680 lever/throttle.sliding.block.w/screw $18.00 Puch.see.above
454660 lever/throttle.twist.tube.retaining.pin $2.00 Puch.see.above
lever.assy..70′s.Magura.left..black $45.00 Puch.see.above
lever.body.left.Magura..black $15.00 Puch.see.above
412811 lever..Magura.L..cast.aluminum $30.00 Puch. Magnum..not.a.copy
414961 lever..Magura.R..cast.aluminum $25.00 Puch.Magnum..not.a.copy
305991 lever..Magura.start..metal.Puch.2-spd $20.00 Puch.two.speed.models

>>>>>>>>>>>>>>> D O M I N O   L  E V E R S  <<<<<<<<<<<<<<<<

Domino levers/controls are made in Italy in the 1970′s. They are found on almost all Italian mopeds, but not any other makes. The levers are chrome, stamped from sheet metal. Early levers, such as on a 74-77 Vespa Ciao, had no balls on the ends. The throttle is a sliding block type, where the twist tube (barrel) has a spiral slot that turns the twist into a sideways motion. The sliding block also contains a pinch bolt to attach the cable wire. So there is no cable end piece needed at the throttle end, unlike a wrap around type throttle. This means the throttle cable is “universal”, one cable fits all, because the sliding block contains the pinch bolt, not the cable end. On the other hand, these throttles need frequent lubrication (oil or grease), or they become sticky and eventually wear out. Because the twist tube is steel and the sliding block is aluminum, it’s the sliding block that wears out first, causing further sticking.

Several generations and many versions of Domino levers exist. From 1974-1985 US mopeds had Domino “Chrome” levers. From about 1984-1991 US mopeds had Domino “Black” levers. See below. Domino “Chrome” housings (main bodies), left and right, were painted silver in the 1970′s, and black in about 1980-1985. Early versions had no throttle return helper spring. You can’t just add a spring to those because the housing and twist tube have no provisions for it.

European models do not have brake lights. So their housings don’t have threaded holes for brake light switches. Their levers do not come with the plate that pushes the button on the brake light switch. Their levers do not have the extra little hole punched in them to anchor the brake light switch plate.

Only early 76 Cimatti had a Domino wrap-around type throttle, not shown here.

 

 

 

 

 

 

 

 

 

 

 

 

 

Part.# # Description Price Applications
……D…O…M…I…N…O……L…E…V…E…R…S….. used.on.all.Italian.plus.others
…..1…9…7…0…s……C…h…r…o…m…e….
DA1 R assm..Dom70s.no.spring/silver/ribbed $70.00 silver..no.helper.spring.for.throttle..most.70s.Italian
DB1 L.assm..Domino70s.silver.ribbed.grips $35.00 silver..most.70s.Italian..ribbed.grips
DA1A R.assm.Dom70s..spr/blk/sw8194/D21 N/A black.w/spring.and.diamond.switch.mount..grip.D21
DB1A L.assm.Domino70s..black/sw8193/D22 $35.00 black.with.diamond.switch.mount..waffle.grip.D22
DA2 R assm..Dom70s.spring/black/grips? N/A black.with.helper.spring..unknown.grips
DB2 L.assm..Domino70′s..black/grips? $35.00 black..early.80s.Italian..unknown.grips
DA3 R assm..Dom70s.spring/black/ribbed N/A same.as.DA2.but.with.ribbed.grip
DB3 L.assm..Domino70′s..black/ribbed $25.00 same.as.DB2.but.with.ribbed.grip
DA4B R.assm.Dom70s..spr/blk/sw8194/D21B $70.00 same.as.DA1A.but.with.D21B.grip
DB4B L.assm.Domino70s..black/sw8193/D22B $25.00 same.as.DB1A.but.with.D22B.grip
D1 26 sliding.block..Dom.70′s $25.00 very scarce
D2 27 pinch.bolt..Dom.70′s $3.00
D3 28 barrel.clamp.screw $3.00
D4 25 barrell.spacer..not.nec. N/A
D5 17 R.housing.silver.plain $35.00 for.assembly.DA1..Most.70s.Italian.mopeds
D5A 17 R.housing.black.plain no spring..not.for.known.assys..replaces.D5
D5B 18 R.housing.black.for.spring&sw8194 $35.00 for.DA1A.DA4B.with.diamond.switch.mount
D5C 18 R.housing.blk.for.switch.CEV.8194 no spring..not.for.known.assys..replaces.D5
D6 20 throttle.barrel..no.spring.type $10.00 also.known.as.the.twist.tube
D6A 35 throttle.barrel..spring.type $10.00 longer.to.make.room.for.the.spring
D7 14 nut.M6.flange $1.00
D8 12 pivot.bolt.M6 $1.50
D9 22 stepped.tube.bushing.snaps.into.lever N/A about.6x8x12mm.tube.with.1x1mm.step.at.ends
D9A 21 stepped.tube.snaps.into.start.lever N/A about.6x8x10mm.tube.with.1x1mm.step.at.ends
D10 33 lever.R/L.brake.lite.actuating.plate $7.00 round.tab.snaps.into.small.hole.in.lever
D11 24 spring.R/L.brake.return $4.00
D12 23 spring.start.lever.return $4.00
D13 24 pivot.bolt.M6.for.start $3.00
D14 6 cable.holdfast/socket.bolt $4.00
D15 15 clamping.bolt.lock.tube.”wedge” $3.00 this.cone.digs.into.the.bar..move.over.to.make.tight
D16 16 R.clamping.bolt..6mm.allen $1.00 these.bolts.precisely.fit.the.cone.D15
D17 16 L.clamping.bolt..6mm.allen $1.00
D18 2 L.housing.silver.plain $20.00 for.assembly.DB1..Most.70s.Italian.mopeds
D18A L.housing.black.plain..w/mirror.hole $20.00 for.DB2.DB3.no.switch.mount..early.80s.Italian
D18B 19 L.housing.black.for.mirror&switch8193 $20.00 for.DB1A.DB4B..diamond.switch.mount
D19 7 lever..start/clutch..blade.only $12.00
D20 5 lever.R/L..blade.only..Dom.70s.chrome $8.00
Dlever lever.complete.w/D-20.9.10.11 $25.00
D21 3 right.grip..1″ID..standard.style N/A
D22 4 left.grip..7/8″ID..standard.style N/A
D23 34 lever/throttle.return.spring..2-loop $4.00
D24 11 adjuster.M5.for.throttle.cable..w/nut $1.50
D25 cover.for.when.theres.no.switch $6.00
D26 cover.screws.(2) $1.00
D5Gar R.housing.silver.for.switch.oval $25.00 for.Garelli.oval.CEV.switch
D5GrTS R.housing.gray.for.sw.8191 $25.00 for.Vespa.Grande.rectangle.CEV.turn.sig+stop.switch
D5Ves R.housing.silv..for.kill.button $25.00 Vespa
D18Gar L.housing.silver.for.switch.8109 $25.00 for.Garelli.oval.CEV.switch
D18Ves L.housing.gray.for.switch.8192 $25.00 Vespa

These are 1984-92 Domino ”Black” plastic levers, used mainly on Tomos, Trac, Derbi, and Garelli.

 

 

 

 

 

 

Part.# # Description Price Applications
D.O.M.I.N.O…B.L.A.C.K…1.9.8.0.s………
sliding-block.w/built-in.CEV.switches
DB8K A L.assembly.brake.only..with.grip $30.00 85-91.Tomos
DA7K B R.assembly.brake/throttle 85-91.Tomos..85-on.Garelli
DB7K C L.assembly.brake/start..with.grip $40.00 85-on.Garelli..86-89.Derbi..84-88.Trac
DA8K D R.assembly.brake/throttle/choke 84-88.Derbi..84-88.Trac
D21K 3 R.grip $10.00 black.vinyl.squarish-octagon.smooth
D6L 3a throttle.twist.tube
D22K 4 L.grip $10.00 black.vinyl.squarish-octagon.smooth
D5K 5 R.housing.brake/throttle for.DA7K..85-91.Tomos..85-on.Garelli
D5L 5a R.housing.brake/throttle/choke for.DA8K..84-88.Derbi..84-88.Trac
D18L 6 L.housing.brake.only for.DB8K..85-91.Tomos
D18K 6a L.housing.brake/start for.DB7K..85-on.Garelli..86-89.Derbi..84-88.Trac
D20KR 7 R.lever $14.00 smooth.black.plastic.
D20KL 8 L.lever $14.00 says.Domino.underside.of.lever
D1L 9 sliding block.(not.D1) $12.00
D3 10 screw.that.holds.throttle.twist.tube $3.00
D23 11 throttle.helper.spring..3-loop $7.00
D2L 12 pinch.bolt.for.sliding.block $3.00
D15 13 cone.that.wedges.into.handlebar $3.00
D16 14 clamp.bolt.M6 $3.00
D8 15 pivot.bolt $2.00
D11K 16 brake.helper.spring.R&L $4.00
D7 17 nut.for.pivot.bolt.M6-flange $1.00
D29 18 adjuster.M6.for.brake.cables $4.00
D24 19 adjuster.M5.for.throttle&choke $2.00
D14K 20 brake.cable.holdfast/socket.bolt N/A must.use.a.modified.Magura.one
D35 21 choke.lever $10.00
D36 choke.lever.holdfast N/A must.use.a.modified.Magura.one
D37 choke.lever.retaining.rivet N/A must.drill.and.tap
D19K 22 start.lever $20.00
start.parts.same.as.brake.lever

Here is 1991-2007 Tomos controls, made by Domino. They’re sliding block type with CEV integral switches.

Part.# # Description Price Applications
D.O.M.I.N.O…T.O.M.O.S…1.9.9.0.s……… Tomos.92-07.A35.Bullet/Sprint/Targa/ST/LX
223701 L.assembly.brake..no.grip $45.00
223700 R.assembly.brake/throttle..no.grip $60.00
223712 R.grip $10.00 black.vinyl.octagon.with.raised.dome.bumps
223706 throttle.twist.tube..92-08.Tomos $20.00
223711 L.grip $10.00 black.vinyl.octagon.with.raised.dome.bumps
223703 R.housing.brake/throttle $30.00
223702 L.housing.brake.only $30.00
223705 lever.R..Domino.92-07.Tomos.black $15.00 black.plastic.levers.with.round.bumps
223704 lever.L..Domino.92-07.Tomos.black $15.00 they.say.TOMOS.molded-in
223707 sliding block.(not.D1.orD1L) $5.00
223708 screw.that.holds.throttle.twist.tube $1.00
223709 throttle.helper.spring..3-loop $5.00
223708 pinch.bolt.for.sliding.block $1.00
223713 cone.that.wedges.into.handlebar $3.00
026561 clamp.bolt.M6 $1.00
027222 pivot.bolt $2.00
227996 brake.helper.spring.Right $3.00 these.break.often.but.they.still.work.good
223710 brake.helper.spring.Left $3.00
030040 nut.for.pivot.bolt.M6-flange $1.00
229556 adjuster.slotted.M6.for.brake.cables $5.00 there.are.also.$2.ones.not.knurled.not.slotted
M5adj adjuster.M5.for.throttle&choke $2.00
227169 brake.cable.holdfast/socket.bolt $3.00 longer.than.other.kinds

These are the universal throttles and levers:

 

 

 

Part.# # Description Price Applications
………..U..N..I..V..E..R..S..A..L…………
26-0321  3 throttle.mini-bike.7/8″bar.w/grips.no.lev $15.00
614630 throttle+cable.motorcycle.no.brake.lever $22.00
614631 throttle+cable.motorcycle.no.brake.lever $22.00
710001  2 throttle.assy.Domino.mini-bike
710005  1 brake.lever
throttle.motorcycle.no.brake.lever $25.00